Gluing machine for wood base material sheet

By designing glue coating components, including shell, glue extraction unit and scraping unit in the glue coating machine of wood substrate sheet, the problem of inconsistent glue coating thickness is solved, and the stability and high quality of glue coating are achieved.

CN222943775UActive Publication Date: 2025-06-06HUBEI TEDA NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202421466170.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-25
Publication Date
2025-06-06
Estimated Expiration
2034-06-25

AI Technical Summary

Technical Problem

In existing wooden board glue coating machines, the change in the thickness of the glue liquid on the glue coating roller leads to inconsistent thickness of the glue layer on the wood substrate sheet, affecting the quality of the composite molded board.

Method used

A glue coating machine for wood substrate sheets is designed, and the glue coating assembly includes a shell, a glue output unit and a glue scraper unit. By accurately adjusting the gap between the glue output unit and the scraper, it ensures that the amount and thickness of the glue liquid on the glue coating roller are always consistent.

Benefits of technology

The consistency of the thickness of the glue is achieved, the stability and quality of the glue is improved, and the uniformity and high quality of the composite molded board are ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a gluing machine for a wood base material sheet, and belongs to the technical field of wood board gluing. The wood base material gluing device comprises a base body, a rolling assembly and a gluing assembly, wherein the rolling assembly comprises a gluing roller used for gluing a wood base material sheet; the gluing assembly comprises a shell, a glue discharging unit and a glue scraping unit, the shell comprises a gluing hopper arranged opposite to the top of the gluing roller and a supporting sleeve arranged opposite to the side portion of the gluing roller, the glue discharging unit is arranged at an outlet of the gluing hopper, and the glue discharging unit can control the glue discharging amount of the gluing hopper relative to the gluing roller; the glue scraping unit comprises a scraping plate detachably connected with the supporting sleeve and a sensor, the scraping plate is arranged relative to the glue coating roller in a spaced mode, a glue accumulation space used for storing glue liquid is formed among the scraping plate, the supporting sleeve and the glue coating roller, the sensor is arranged in the glue accumulation space to detect the glue liquid volume, and the sensor is electrically connected with the glue outlet unit. And the sensor can control the on-off of the glue discharging unit. The gluing device can keep the gluing thickness consistent.
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Description

Technical Field

[0001] The utility model relates to the technical field of wood board gluing, in particular to a gluing machine for wood-based sheet. Background Art

[0002] Wood board glue coating machine, that is, equipment for coating the surface of wood boards with glue, is an important equipment in the woodworking process.

[0003] Existing sheet gluing machines generally include a conveying roller, a gluing roller arranged on the upper side of the conveying roller, and a glue dripping groove arranged on the upper side of the glue coating roller. During operation, the glue in the glue dripping groove will continuously drip onto the upper side of the glue coating roller, and then the sheet is conveyed between the conveying roller and the glue coating roller, so that the glue coating roller can apply the glue to the surface of the sheet as the sheet is conveyed.

[0004] However, the thickness of the glue on the glue roller often changes over time, resulting in inconsistent thickness of the glue layer on the wood substrate sheet, which adversely affects the quality of the composite molded board. Utility Model Content

[0005] In view of this, it is necessary to provide a glue coating machine for wood-based sheets to solve the problem of uneven glue coating thickness of existing wood-based sheets.

[0006] The utility model provides a glue coating machine for a wood-based sheet, comprising:

[0007] seat body,

[0008] A roller assembly, the roller assembly comprising a glue roller for applying glue to the wood substrate sheet;

[0009] A glue coating component, the glue coating component includes a shell, a glue discharging unit and a glue scraping unit, the shell includes a glue coating hopper arranged relative to the top of the glue coating roller and a support sleeve arranged relative to the side of the glue coating roller, the glue discharging unit is arranged at the outlet of the glue coating hopper, and the glue discharging unit can control the glue discharging amount of the glue coating hopper relative to the glue coating roller; the glue scraping unit includes a scraper and a sensor detachably connected to the support sleeve, the scraper is arranged relative to the gap of the glue coating roller, and a glue accumulation space for storing glue liquid is formed between the scraper, the support sleeve and the glue coating roller, the sensor is arranged in the glue accumulation space for detecting the volume of glue liquid, the sensor is electrically connected to the glue discharging unit, and the sensor can control the on and off of the glue discharging unit.

[0010] Furthermore, a heating plate is provided on one side of the scraper opposite to the glue accumulation space, and the heating plate can heat the stored glue liquid.

[0011] Furthermore, the scraper includes a wedge-shaped portion and a connecting portion arranged relative to the glue coating roller, and the connecting portion is provided with a waist-shaped hole, and the bolt is connected to the support sleeve through the waist-shaped hole.

[0012] Furthermore, the glue discharging unit includes two rotatable gear columns, which are arranged in the glue coating hopper. Both ends of the gear column are rotatably connected to the glue coating hopper respectively, and the two gear columns are meshed with each other. The gear columns that rotate relatively can transport glue to the glue coating roller.

[0013] Furthermore, the glue discharging unit also includes a rotating driving member, the rotating driving member is rotatably connected to the gear column, the sensor is electrically connected to the rotating driving member, and the sensor can control the start and stop of the rotating driving member.

[0014] Furthermore, it also includes a preheating component, which includes a packaging shell, a heating unit and a blowing unit arranged relatively far away from the scraping unit, the packaging shell is fixedly connected to the support sleeve, the heating unit and the blowing unit are respectively arranged in the packaging shell, and the heating unit can heat the air from the blowing unit to heat the glue coating roller.

[0015] Furthermore, the heating unit includes an electric heating network fixedly connected to the packaging shell, the blowing unit includes a fan fixedly connected to the packaging shell, and the electric heating network is arranged between the fan and the glue coating roller.

[0016] Furthermore, the rolling assembly also includes a supporting roller, and the supporting roller and the gluing roller are respectively rotatably connected to the base body, the supporting roller is arranged along the length direction of the gluing roller and is arranged on the lower side of the gluing roller, and a space for rolling the wood base material board is formed between the gluing roller and the supporting roller.

[0017] Compared with the prior art, the utility model has the following beneficial effects:

[0018] (1) The utility model discloses a glue coating machine for a wood-based sheet, which is provided with a glue coating assembly, wherein the glue coating assembly comprises a shell, a glue discharging unit and a glue scraping unit, wherein the shell comprises a glue coating hopper and a support sleeve, wherein the glue coating hopper is arranged on the top of a glue coating roller, wherein the lower part of the glue coating hopper can output glue liquid relative to the glue coating roller, and the glue discharging unit is arranged at the outlet of the glue coating hopper, and by accurately adjusting the glue discharging unit, it can be ensured that the amount of glue liquid on the glue coating roller is always kept within a set range, thereby avoiding the occurrence of too much or too little glue, thereby maintaining a consistent glue coating thickness.

[0019] (2) The utility model is a glue coating machine for wood-based sheets, which is provided with a glue scraping unit, which includes a scraper. The scraper is arranged at a gap relative to the glue coating roller. The scraper is detachably connected to a support sleeve. The gap between the scraper and the glue coating roller can be manually adjusted so that the glue thickness of the glue coating roller is consistent with the gap. Excess glue can be scraped off by the scraper to ensure that the glue is evenly distributed on the surface of the glue coating roller. The design of the scraper ensures that even if the glue output fluctuates slightly, it can be adjusted by the scraper to ensure a consistent glue coating thickness.

[0020] (3) The utility model is a glue coating machine for wood-based sheets, wherein the glue scraping unit also includes a sensor, and a glue accumulation space for storing glue is formed between the scraper, the support sleeve and the glue coating roller, and the scraped glue is accumulated in the glue accumulation space. The sensor is arranged in the glue accumulation space, and the sensor can detect the volume of the glue in the glue accumulation space in real time. When the volume of the glue exceeds a certain limit, the sensor is triggered, and the sensor is electrically connected to the glue output unit. The triggered sensor can control the glue output unit to cut off the power supply, and cut off the glue supply to the glue coating roller. The glue in the glue accumulation space can replenish the glue coating roller passing through the gap until the glue in the glue accumulation space is consumed. The sensor is electrically linked to the glue output unit, which can ensure that the glue layer on the surface of the glue coating roller is continuously supplied and has a consistent thickness, thereby achieving precise control and uniform coating of the glue coating thickness, so that the glue coating thickness is always kept constant, and the stability and quality of the glue coating are significantly improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:

[0022] Figure 1 The overall structure of the utility model is shown in FIG. Figure 1 ;

[0023] Figure 2 The overall structure of the utility model is shown in FIG. Figure 2 ;

[0024] Figure 3 It is a structural schematic diagram of the glue coating component in the utility model;

[0025] Figure 4 yes Figure 3 A schematic diagram of the structure of the local enlargement of the A;

[0026] Figure 5 It is a structural schematic diagram of the glue discharging unit in the utility model;

[0027] Figure 6 This is a schematic diagram of the structure of the blast unit in the utility model. Figure 1 ;

[0028] Figure 7 This is a schematic diagram of the structure of the blast unit in the utility model. Figure 2 .

[0029] In the figure, 100, seat body;

[0030] 200, rolling assembly; 210, glue coating roller; 220, support roller;

[0031] 300, glue coating assembly; 310, housing; 311, glue coating bucket; 312, support sleeve; 320, glue discharging unit; 321, gear column; 322, rotating driving member; 330, glue scraping unit; 331, scraper; 331a, heating plate; 331b, wedge-shaped portion; 331c, connecting portion; 332, sensor;

[0032] 400, preheating assembly; 410, packaging shell; 420, heating unit; 421, electric heating network; 430, blowing unit; 431, fan. DETAILED DESCRIPTION

[0033] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings, wherein the accompanying drawings constitute a part of the present application and are used together with the embodiments of the present invention to illustrate the principles of the present invention, but are not used to limit the scope of the present invention.

[0034] In this embodiment, a glue coating machine for wood-based sheets relates to the technical field of wood board gluing, and uses a glue dispensing unit 320 to control the amount of glue dispensing to prevent too little or too much glue dispensing. At the same time, a glue scraping unit 330 is provided on the glue coating roller 210 to control the thickness of the glue adhering to the glue coating roller 210 and optimize the quality of the plywood.

[0035] See also Figures 1 to 7 In this embodiment, a glue coating machine for a wood-based sheet includes a base body 100, a rolling assembly 200, and a glue coating assembly 300. The base body 100 can provide effective support and fixation for each component of the entire glue coating machine. The rolling assembly 200 includes a glue coating roller 210, which can roll the surface of the wood-based sheet to apply glue to the wood-based sheet. The glue coating assembly 300 can evenly coat the glue coating roller 210 with glue, so that the glue layer on the surface of the glue coating roller 210 is evenly distributed and has a consistent thickness.

[0036] The glue coating component 300 includes a shell 310, a glue discharging unit 320 and a glue scraping unit 330. The shell 310 includes a glue coating hopper 311 and a support sleeve 312. The glue coating hopper 311 is arranged on the top of the glue coating roller 210. The lower part of the glue coating hopper 311 can output glue relative to the glue coating roller 210. The glue discharging unit 320 is arranged at the outlet of the glue coating hopper 311. By accurately adjusting the glue discharging unit 320, it can be ensured that the amount of glue on the glue coating roller 210 is always maintained within the set range to avoid excessive or insufficient situations, thereby maintaining a consistent glue coating thickness.

[0037] The support sleeve 312 is arranged on the side of the glue coating roller 210, and the glue coating bucket 311 is embedded in the protective sleeve. The glue scraping unit 330 includes a scraper 331 and a sensor 332. The scraper 331 is arranged in a gap relative to the glue coating roller 210. The scraper 331 and the support sleeve 312 are detachably connected. The gap between the scraper 331 and the glue coating roller 210 can be manually adjusted so that the glue thickness of the glue coating roller 210 is consistent with the gap. Excess glue can be scraped off by the scraper 331 to ensure that the glue is evenly distributed on the surface of the glue coating roller 210. The design of the scraper 331 ensures that even if the glue output fluctuates slightly, it can be adjusted through the scraper 331 to ensure consistent glue coating thickness.

[0038] A glue accumulation space for storing glue is formed between the scraper 331, the support sleeve 312 and the glue coating roller 210, and the scraped glue is accumulated in the glue accumulation space. The sensor 332 is arranged in the glue accumulation space, and the sensor 332 can detect the volume of the glue in the glue accumulation space in real time. When the volume of the glue exceeds a certain limit, the sensor 332 is triggered, and the sensor 332 is electrically connected to the glue discharging unit 320. The triggered sensor 332 can control the glue discharging unit 320 to cut off the power supply, cut off the glue supply to the glue coating roller 210, and the glue in the glue accumulation space can replenish the glue coating roller 210 passing through the gap until the glue in the glue accumulation space is consumed. The sensor 332 is electrically linked with the glue discharging unit 320, which can ensure that the glue layer on the surface of the glue coating roller 210 is continuously supplied and has a consistent thickness, thereby realizing precise control and uniform coating of the glue coating thickness, so that the glue coating thickness is always kept constant, and the stability and quality of the glue coating are significantly improved.

[0039] In some embodiments, see Figures 1 to 4A heating plate 331a is provided on one side of the scraper 331 relative to the glue accumulation space. The heating plate 331a is an electric heating plate 331a. The heating plate 331a can heat the glue in the glue accumulation space to increase the temperature of the glue. The increased temperature can reduce the viscosity of the glue, making it easier for the glue to flow, ensuring that the glue is evenly distributed on the glue coating roller 210, reducing the resistance during the glue coating process, and improving the uniformity of the glue coating. At the same time, the heating plate 331a can keep the temperature of the glue in the glue accumulation space within an appropriate range, preventing the glue from thickening or solidifying due to too low a temperature, thereby ensuring the continuity and stability of the glue coating process.

[0040] As a further embodiment, the scraper 331 includes a wedge-shaped portion 331b and a connecting portion 331c arranged relative to the glue coating roller 210, and the connecting portion 331c is provided with a waist-shaped hole, and the bolt is connected to the support sleeve 312 through the waist-shaped hole. The waist-shaped hole (also called an elliptical hole) allows the bolt to have a certain range of movement in the hole. When installing or adjusting the scraper 331, the position and angle of the scraper 331 can be accurately adjusted by moving the bolt. The gap between the scraper 331 and the glue coating roller 210 can be adjusted according to actual needs, thereby adjusting the thickness of the glue layer on the surface of the glue coating roller 210, thereby achieving accurate control of the glue coating thickness and uniform coating.

[0041] In addition, the wedge-shaped portion 331b and the glue coating roller 210 are arranged relative to each other to form a gap, and the end of the wedge-shaped portion 331b is relatively sharp, which can better scrape the glue from the glue coating roller 210 to ensure that the glue on the surface of the glue coating roller 210 is relatively uniform. At the same time, when the glue accumulation space is replenished to the glue coating roller 210, the inclined setting of the wedge-shaped portion 331b is conducive to the relative flow of the glue, and the glue coating roller 210 is replenished with glue.

[0042] In some embodiments, see Figure 5 The glue discharging unit 320 includes two rotatable gear columns 321, which are arranged in the glue coating bucket 311. The two ends of the gear column 321 are respectively connected to the glue coating bucket 311 in rotation. The two gear columns 321 are meshed with each other, and the two gear columns 321 form a gear pump type conveying structure. The wheel columns mesh with each other and rotate synchronously, which can accurately control the delivery amount of the glue liquid. By adjusting the speed and direction of the gear, the flow rate of the glue liquid can be accurately controlled to ensure that the amount of glue liquid on the glue coating roller 210 is always consistent, avoiding too much or too little. The gear column 321 forms a uniform transmission mechanism during the meshing process, which can evenly convey the glue liquid to the surface of the glue coating roller 210, ensuring that the glue liquid will not be blocked or uneven during the conveying process, thereby improving the uniformity and consistency of the glue coating.

[0043] As a further implementation, see Figure 1The glue discharging unit 320 also includes a rotating driving member 322, which is specifically a servo motor. The rotating driving member 322 is rotatably connected to the gear column 321, and the sensor 332 is electrically connected to the rotating driving member 322. The sensor 332 can control the start and stop of the rotating driving member 322. The servo motor can provide high-precision speed and position control. By adjusting the rotation speed of the servo motor, the rotation speed of the gear column 321 can be accurately controlled, thereby accurately controlling the delivery amount of the glue liquid to ensure the stability and uniformity of the glue liquid. The sensor 332 monitors the volume of the glue liquid in the glue accumulation space in real time and feeds back the data to the servo motor. The servo motor automatically adjusts the rotation speed or starts and stops according to the feedback information of the sensor 332, thereby realizing real-time adjustment of the glue liquid delivery amount. This closed-loop control system can respond to changes quickly and maintain the stability and consistency of the glue coating process.

[0044] As another embodiment, the glue discharging unit 320 may be a solenoid valve, which is located at the outlet of the glue coating hopper 311 and controls the outflow of the glue liquid through electromagnetic. The solenoid valve control system can quickly respond and accurately adjust the flow rate of the glue liquid to achieve precise glue discharging control. The solenoid valve can achieve closed-loop control through the sensor 332 and the control system to ensure high precision and consistency of the glue coating process.

[0045] In some embodiments, see Figure 2 , Figure 6 and Figure 7 A glue coating machine for wood-based sheets also includes a preheating component 400, which includes a packaging shell 410, a heating unit 420 and a blasting unit 430 arranged relatively far away from the glue scraping unit 330. The packaging shell 410 is fixedly connected to the support sleeve 312, and the heating unit 420 and the blasting unit 430 are respectively arranged in the packaging shell 410. The heating unit 420 can heat the air from the blasting unit 430 to heat the glue coating roller 210, so that the temperature of the surface of the glue coating roller 210 increases. It can prevent the glue from solidifying on the glue coating roller 210 and prevent the glue layer attached to the board from being uneven in thickness. It can also reduce the viscosity of the glue and improve its fluidity, so that the glue can be more evenly coated on the surface of the wood-based sheet, thereby improving the quality of glue coating.

[0046] In some embodiments, see Figure 6 and Figure 7The heating unit 420 includes an electric heating network 421 fixedly connected to the encapsulation shell 410, and the air blowing unit 430 includes a fan 431 fixedly connected to the encapsulation shell 410. The electric heating network 421 is arranged between the fan 431 and the glue coating roller 210. The electric heating network 421 has a large heating area and efficient heat conduction performance, and can quickly heat the air passing through. The cold air blown out by the fan 431 is heated when passing through the electric heating network 421, and the hot air can quickly and evenly cover the surface of the glue coating roller 210, thereby improving the heating efficiency and uniformity.

[0047] In some embodiments, see Figure 1 and Figure 2 The rolling assembly 200 also includes a supporting roller 220. The supporting roller 220 and the glue coating roller 210 are rotatably connected to the base body 100 through bearings. The supporting roller 220 is arranged along the length direction of the glue coating roller 210 and is arranged on the lower side of the glue coating roller 210. A space for rolling the wood substrate board is formed between the glue coating roller 210 and the supporting roller 220. The supporting roller 220 provides stable support on the lower side of the glue coating roller 210, so that the wood substrate sheet can maintain a stable and uniform pressure when passing through the glue coating roller 210, thereby ensuring that the glue is evenly coated on the surface of the board, thereby improving the quality and consistency of the glue coating.

[0048] Two servo motors are provided outside the base 100, and the two servo motors are rotatably connected to the support roller 220 and the glue coating roller 210 respectively. The servo motors can drive the support roller 220 and the glue coating roller 210 to rotate relative to each other to complete the roller gluing of the wood substrate board.

[0049] Workflow: First, start the support roller 220 and the glue roller 210 so that they rotate relative to each other. Then, put in a wood substrate board and start the gear column 321. The gear column 321 rotates relative to each other, and glue is added to the wood substrate board. The glue adheres to the surface of the glue roller 210 to form a glue layer. The excessively thick glue layer is scraped off by the scraper 331, so that the glue layer on the surface of the glue roller 210 is evenly distributed and has a uniform thickness.

[0050] The above description is only a preferred specific implementation of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be easily thought of by any technician familiar with the technical field within the technical scope disclosed in the present invention should be covered by the present invention.

Claims

1. A glue coating machine for wood-based sheets, characterized in that: include: seat body, A roller assembly, the roller assembly comprising a glue roller for applying glue to the wood substrate sheet; A glue coating component, the glue coating component includes a shell, a glue discharging unit and a glue scraping unit, the shell includes a glue coating hopper arranged relative to the top of the glue coating roller and a support sleeve arranged relative to the side of the glue coating roller, the glue discharging unit is arranged at the outlet of the glue coating hopper, and the glue discharging unit can control the glue discharging amount of the glue coating hopper relative to the glue coating roller; the glue scraping unit includes a scraper and a sensor detachably connected to the support sleeve, the scraper is arranged relative to the gap of the glue coating roller, and a glue accumulation space for storing glue liquid is formed between the scraper, the support sleeve and the glue coating roller, the sensor is arranged in the glue accumulation space for detecting the volume of glue liquid, the sensor is electrically connected to the glue discharging unit, and the sensor can control the on and off of the glue discharging unit.

2. A wood-based sheet gluing machine according to claim 1, characterized in that: A heating plate is provided on one side of the scraper opposite to the glue accumulation space, and the heating plate can heat the stored glue liquid.

3. The glue coating machine for wood-based sheets according to claim 1, characterized in that: The scraper comprises a wedge-shaped portion and a connecting portion arranged relative to the glue coating roller. The connecting portion is provided with a waist-shaped hole, and a bolt is connected to the support sleeve through the waist-shaped hole.

4. The glue coating machine for wood-based sheets according to claim 1, characterized in that: The glue discharging unit includes two rotatable gear columns, which are arranged in the glue coating hopper. Both ends of the gear column are rotatably connected to the glue coating hopper respectively. The two gear columns are meshed with each other, and the relatively rotating gear columns can convey glue to the glue coating roller.

5. The glue coating machine for wood-based sheets according to claim 4, characterized in that: The glue discharging unit further includes a rotating driving member, which is rotatably connected to the gear column. The sensor is electrically connected to the rotating driving member, and the sensor can control the start and stop of the rotating driving member.

6. The glue coating machine for wood-based sheets according to claim 1, characterized in that: It also includes a preheating component, which includes a packaging shell, a heating unit and a blowing unit arranged relatively far away from the scraping unit, the packaging shell is fixedly connected to the support sleeve, the heating unit and the blowing unit are respectively arranged in the packaging shell, and the heating unit can heat the air from the blowing unit to heat the glue coating roller.

7. A glue coating machine for wood-based sheets according to claim 6, characterized in that: The heating unit comprises an electric heating network fixedly connected to the packaging shell, the blowing unit comprises a fan fixedly connected to the packaging shell, and the electric heating network is arranged between the fan and the glue coating roller.

8. The glue coating machine for wood-based sheets according to claim 1, characterized in that: The rolling assembly also includes a supporting roller, which is rotatably connected to the seat body respectively with the supporting roller and the gluing roller. The supporting roller is arranged along the length direction of the gluing roller and at the lower side of the gluing roller. A space for rolling the wood substrate board is formed between the gluing roller and the supporting roller.