PUR slit type extrusion, sizing and glue control extrusion device
By using the PUR slit type extrusion glue-controlled glue extrusion device in the PUR hot melt glue roller coating process, the problem of unsmoothing of product surface caused by large glue uniformity error is solved, and a more uniform coating effect and higher product quality is achieved.
Patent Information
- Application Number
- CN202421681279.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-16
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-07-16
AI Technical Summary
When using the PUR hot melt adhesive roller coating process, after the fabric is glued, the uniformity error of the glue is large, resulting in unsmoothing of the product surface, affecting the aesthetics, and may have problems such as bubbles and defects, reducing product quality.
The PUR slit type extrusion glue-controlled glue extrusion device is adopted. The device includes a glue station body with adjustable temperature, a metering pump, a pressure pump, a heating pipe and a glue coating mold. The pressure pump and a heating pipe are adjusted through the control panel to ensure the stability of the colloid flow rate and temperature, and thus control the uniformity of the glue coating.
By controlling the size and glue output speed of the glue coating mold, the uniformity of glue coating is ensured, the amount of glue is applied is reduced, the production cost is saved, and the surface smoothness and aesthetics of the product are improved.
Smart Images

Figure CN222943798U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of textile glue coating, in particular to a PUR slit-type extrusion glue-coating and glue-controlling extrusion device. Background Art
[0002] TPU high-strength composite fabrics usually use PUR hot melt adhesive roller coating process, solvent glue scraper roller coating process, solvent-based glue is injected into the glue tank, the scraper on the glue tank and the glue are adjusted to a good gap, the glue is evenly transferred to the rubber roller through the scraper, and then the glue on the rubber roller is transferred to the fabric to achieve fabric coating and gluing.
[0003] The use of PUR hot melt adhesive roller coating technology may result in large errors in the uniformity of the glue during the gluing process. The error is more than 10%. Uneven glue coating will cause the product surface to be uneven, affecting the overall appearance of the product. It may also cause blistering, defects and other problems on the product surface, further reducing product quality.
[0004] Therefore, it is necessary to invent a PUR slit-type extrusion gluing and glue control extrusion device to solve the above problems. Utility Model Content
[0005] In order to address the deficiencies of the prior art, the purpose of the utility model is to provide a PUR slit-type extrusion gluing and controlling glue extrusion device, which solves the problem that uneven glue coating during actual use will lead to an uneven product surface, affecting the overall aesthetics of the product, and may also cause bubbles and defects on the product surface, further reducing product quality.
[0006] In order to achieve the above objectives, the utility model adopts the following technical solutions:
[0007] A PUR slit-type extrusion gluing and controlled gluing extrusion device comprises a supporting assembly mounted on a coating machine and a glue barrel body storing glue, wherein the glue barrel body is located on one side of the coating machine, a temperature-adjustable glue station body is arranged on the top of the supporting assembly, the glue station body is connected to the glue barrel body through a main glue channel, a plurality of glue distribution channels for conveying glue are connected to the bottom end of the glue station body, and the ends of the plurality of glue distribution channels are detachably connected to glue coating molds.
[0008] As a preferred solution of the utility model, the main glue channel is connected to a metering pump for controlling the amount of colloid, a glue pressing disk for heating the colloid is arranged inside the glue barrel body, and a glue barrel temperature sensor for monitoring the temperature of the colloid is arranged on the inner side wall at the center position of the glue pressing disk.
[0009] As a preferred solution of the utility model, a pressure pump for controlling the flow speed of the colloid is installed at one end of the glue station body, and a glue station temperature sensor is also arranged at the bottom end of the glue station body.
[0010] As a preferred solution of the utility model, the glue station body includes a glue station shell for heat preservation, a glue station inner wall is arranged inside the glue station shell, and heating pipes for heating the glue inside the glue station inner wall are arranged on the outer side of the glue station inner wall and the inner side of the glue station shell.
[0011] As a preferred solution of the utility model, the portion of the glue distribution channel located at the bottom end of the support component is provided with a glue channel temperature sensor.
[0012] As a preferred solution of the utility model, the end of the glue coating mold is in contact with the cloth, the glue outlet of the glue coating mold is a flat slit, a regulating valve for controlling the flow speed of multiple glue distribution channels is installed on one side wall of the glue coating mold, and a warning light is provided on the outer side wall of the regulating valve.
[0013] As a preferred solution of the utility model, a control panel for monitoring and controlling the pump body and the sensor is installed on the outer side wall of the support assembly.
[0014] In the above technical solution, the technical effects and advantages provided by the utility model are:
[0015] In the utility model, by controlling the temperature and pressure of the glue station body, when the temperature of the glue outlet mold of the glue coating mold is too high or too low, and the glue feeding amount is too low or too high, the pressure pump and the heating pipe are controlled by the control panel to timely adjust the flow rate of the colloid, so as to avoid the performance of the glue coating mold being changed due to the change of the working environment temperature. By changing the glue outlet size of the glue coating mold and controlling the glue outlet speed and glue outlet amount, the glue coating range and glue coating amount can be effectively controlled. By controlling the variables, the spraying speed, glue outlet amount and spraying pressure of multiple glue outlets are ensured to be the same, thereby improving the uniformity of product gluing. At the same time, the use of glue coating amount can be reduced to achieve the demand of uniform coating, thereby saving production costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 It is a schematic diagram of the overall main structure of the utility model;
[0018] Figure 3 This is a schematic diagram of the main structure of the glue station of the utility model;
[0019] Figure 4 It is a partial cross-sectional structural schematic diagram of the glue station body of the utility model.
[0020] Explanation of the accompanying reference numerals: 1. Coating machine; 2. Glue barrel body; 3. Control panel; 4. Glue station body; 5. Pressure pump; 6. Metering pump; 7. Main glue channel; 8. Glue coating mold; 9. Glue distribution channel; 10. Regulating valve; 11. Glue channel temperature sensor; 12. Heating pipe; 13. Inner wall of glue station; 14. Glue station temperature sensor; 15. Glue pressing plate; 16. Glue barrel temperature sensor; 17. Support assembly; 18. Glue station shell. DETAILED DESCRIPTION
[0021] The utility model is further described below in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the utility model, and cannot be used to limit the protection scope of the utility model.
[0022] The utility model provides Figure 1-Figure 4 A PUR slit-type extrusion gluing and glue-controlling extrusion device shown includes a support assembly 17 installed on a coating machine 1 and a glue barrel body 2 storing glue. The glue barrel body 2 is located on one side of the coating machine 1. A temperature-adjustable glue station body 4 is provided at the top of the support assembly 17. The glue station body 4 is connected to the glue barrel body 2 through a main glue channel 7. The bottom end of the glue station body 4 is connected to a plurality of glue distribution channels 9 for conveying glue. The ends of the plurality of glue distribution channels 9 are detachably connected to a glue coating mold 8. The plurality of glue distribution channels 9 can control the colloid flow rate through a regulating valve 10. When gluing fabrics of different sizes, the regulating valve 10 can be controlled through the control panel 3 to close the corresponding glue outlet of the glue distribution channel 9 to avoid material waste.
[0023] The main glue channel 7 is connected to a metering pump 6 for controlling the amount of colloid. A glue pressing disk 15 for heating the colloid is arranged inside the glue barrel body 2. A glue barrel temperature sensor 16 for monitoring the temperature of the colloid is arranged on the inner side wall at the center of the glue pressing disk 15. The temperature of the glue pressing disk 15 is controlled by the control panel 3. The glue barrel temperature sensor 16 and the glue pressing disk 15 are used in conjunction to prevent the fluidity of the colloid inside the glue barrel body 2 from deteriorating due to changes in temperature, which affects the transportation of the colloid.
[0024] A pressure pump 5 for controlling the flow rate of the colloid is installed at one end of the glue station body 4, and a glue station temperature sensor 14 is also provided at the bottom end of the glue station body 4. The glue station temperature sensor 14 is used to check the colloid temperature of the inner wall 13 of the glue station, so as to control the corresponding information of the inner wall 13 of the glue station.
[0025] The glue station body 4 includes a glue station shell 18 for heat preservation, and a glue station inner wall 13 is arranged inside the glue station shell 18. A heating pipe 12 for heating the glue inside the glue station inner wall 13 is arranged on the outer side of the glue station inner wall 13 and the inner side of the glue station shell 18. The glue station shell 18 is a heat-insulating material, and the glue station inner wall 13 is a heat-insulating pressure vessel. The heating pipe 12 can be controlled by the control panel 3.
[0026] The portion of the glue channel 9 located at the bottom of the support assembly 17 is provided with a glue channel temperature sensor 11, which monitors the temperature of the glue channel and feeds back a signal to the warning light in time, so as to correct the corresponding parameters in time.
[0027] The end of the glue coating mold 8 is in contact with the cloth, and the glue outlet of the glue coating mold 8 is a flat slit. A regulating valve 10 for controlling the flow speed of multiple glue distribution channels 9 is installed on one side wall of the glue coating mold 8. A warning light is provided on the outer side wall of the regulating valve 10. The regulating valve 10 is an electronic valve. The warning light provided on the electronic valve, when a red alarm is on the electronic valve, the mold temperature at the glue inlet is too high, a green alarm is on the electronic valve, the mold temperature at the glue inlet is too low, a yellow alarm is on the electronic valve, the glue inlet is insufficient, a blue alarm is on the electronic valve, and the alarm without a light is a normal state. Through the monitoring of multiple warning lights, timely feedback can be given to the glue outlet.
[0028] The outer wall of the support assembly 17 is equipped with a control panel 3 for monitoring and controlling the pump body and the sensor. The setting of the control panel 3 can effectively control the glue output of the mold. When the electronic valve alarms, the glue output can be adjusted by adjusting the temperature through the control panel 3 or adjusting the glue output piston on the pressure pump 5, so that the equipment can operate normally for a long time.
[0029] The utility model controls the temperature and pressure of the glue station body 4. When the temperature of the glue outlet mold 8 is too high or too low, or the glue feed volume is too low or too high, the pressure pump 5 and the heating pipe 12 are controlled by the control panel 3 to timely adjust the flow rate of the colloid, so as to avoid the performance of the glue coating mold 8 being changed due to the change of the working environment temperature. By changing the glue outlet size of the glue coating mold 8 and controlling the glue outlet speed and glue outlet volume, the glue coating range and glue coating volume can be effectively controlled. By controlling the variables, the spraying speed, glue outlet volume and spraying pressure of multiple glue outlets are ensured to be the same, thereby improving the uniformity of product gluing. At the same time, the use of glue coating volume can be reduced to achieve the demand of uniform coating, thereby saving production costs.
[0030] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.
Claims
1. A PUR slit-type extrusion gluing and glue control extrusion device, characterized in that: The invention comprises a support assembly (17) mounted on a coating machine (1) and a glue barrel body (2) storing glue material, wherein the glue barrel body (2) is located on one side of the coating machine (1), and a temperature-adjustable glue station body (4) is arranged at the top of the support assembly (17), the glue station body (4) is connected to the glue barrel body (2) via a main glue channel (7), and the bottom end of the glue station body (4) is connected to a plurality of glue distribution channels (9) for conveying glue material, and the ends of the plurality of glue distribution channels (9) are detachably connected to glue coating molds (8).
2. A PUR slit-type extrusion gluing and glue control extrusion device according to claim 1, characterized in that: The main glue channel (7) is connected to a metering pump (6) for controlling the amount of glue, a glue pressing plate (15) for heating the glue is arranged inside the glue barrel body (2), and a glue barrel temperature sensor (16) for monitoring the temperature of the glue is arranged on the inner side wall at the center of the glue pressing plate (15).
3. A PUR slit-type extrusion gluing and glue control extrusion device according to claim 2, characterized in that: A pressure pump (5) for controlling the flow rate of the colloid is installed at one end of the glue station body (4), and a glue station temperature sensor (14) is also arranged at the bottom end of the glue station body (4).
4. A PUR slit-type extrusion gluing and glue control extrusion device according to claim 3, characterized in that: The glue station body (4) comprises a glue station shell (18) for heat preservation, a glue station inner wall (13) is arranged inside the glue station shell (18), and a heating pipe (12) for heating the glue inside the glue station inner wall (13) is arranged on the outer side of the glue station inner wall (13) and the inner side of the glue station shell (18).
5. The PUR slit-type extrusion gluing and glue control extrusion device according to claim 1, characterized in that: The portion of the glue distribution channel (9) located at the bottom end of the support assembly (17) is provided with a glue channel temperature sensor (11).
6. A PUR slit-type extrusion gluing and glue control extrusion device according to claim 1, characterized in that: The end of the glue coating mold (8) is in contact with the fabric, the glue outlet of the glue coating mold (8) is arranged in the form of a flat slit, a regulating valve (10) for controlling the flow speed of a plurality of glue distribution channels (9) is installed on one side wall of the glue coating mold (8), and a warning light is arranged on the outer side wall of the regulating valve (10).
7. A PUR slit-type extrusion gluing and glue control extrusion device according to claim 1, characterized in that: A control panel (3) for monitoring and controlling the pump body and the sensor is installed on the outer side wall of the support assembly (17).