Wood grain-like aluminum veneer processing device

By designing a wood grain aluminum veneer processing device that includes conveying, cleaning and adjustment devices, the problem of incomplete cleaning in the prior art is solved, and efficient cleaning and removal of sheets of different sizes is achieved.

CN222944002UActive Publication Date: 2025-06-06HENAN YECAI NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202421195563.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-29
Publication Date
2025-06-06
Estimated Expiration
2034-05-29

AI Technical Summary

Technical Problem

During the cleaning process of existing imitation wood grain aluminum veneer processing equipment, it is difficult to completely remove the debris and debris cleaned by the brush, and it is necessary to clean it up again to prevent the debris from being adhered to twice.

Method used

A wood grain aluminum veneer processing device including a conveying device, a cleaning device and a regulating device is designed. The plate is transported through the conveying device, and the water required for cleaning is stored and recycled; the dirt dropped during the cleaning process is washed through the cleaning device; the area of ​​the cleaning device is changed through the adjustment device to adapt to the plates of different sizes.

Benefits of technology

Effectively remove debris and debris from the surface of the board, reducing the need for secondary cleaning and improving the practicality and efficiency of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of aluminum veneer processing, in particular to a wood-grain-like aluminum veneer processing device which is characterized in that a plate is conveyed through a conveying device, water required for cleaning is stored and recycled, dirt falling on the surface of the plate in the cleaning process of a brush is flushed through a cleaning device, and the plate is cleaned through a cleaning device. The action area of the cleaning device is changed through the adjusting device, so that the equipment can wash and clean plates with different sizes, and the practicability of the device is improved; comprising a supporting frame and brush cleaning rollers, and the multiple sets of brush cleaning rollers are installed on the supporting frame; comprising a conveying device, a cleaning device and an adjusting device, the cleaning device is installed on the conveying device, and the adjusting device is installed on the cleaning device.
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Description

Technical Field

[0001] The utility model relates to the technical field of aluminum single plate processing, in particular to a wood-grain imitation aluminum single plate processing device. Background Art

[0002] Aluminum veneer refers to a building decoration material that is processed by chroming and other treatments and then processed using fluorocarbon spraying technology. Fluorocarbon coatings mainly refer to polyvinylidene fluoride resins, which are divided into three types: primer, topcoat and varnish. The spraying process is generally divided into two, three or four coatings. Fluorocarbon coatings have excellent corrosion resistance and weather resistance, can resist acid rain, salt spray and various air pollutants, have excellent cold and heat resistance, can withstand strong ultraviolet rays, can remain non-fading, non-powdering and have a long service life for a long time; the imitation wood grain aluminum veneer needs to be cleaned after processing, and before cleaning, you need to use a brush to clean the impurities and dust on the surface of the imitation wood grain aluminum veneer.

[0003] In the prior art, a Chinese utility model patent with application number CN201921141292.5 relates to a cleaning device for processing imitation wood grain aluminum veneer.

[0004] However, in actual use of the above device, the debris and sundries cleaned by the brush will remain on the surface of the plate, and the plate needs to be cleaned a second time to prevent the debris from adhering to the surface of the plate a second time. Utility Model Content

[0005] In order to solve the above technical problems, the utility model provides an imitation wood grain aluminum single plate processing device which transports the plate through a conveying device, stores and recycles the water required for cleaning, flushes the dirt dropped on the surface of the plate during the brush cleaning process through a cleaning device, and changes the effective area of ​​the cleaning device through an adjusting device, so that the equipment can flush and clean plates of different sizes, thereby improving the practicality of the device.

[0006] The utility model discloses a wood-grain imitation aluminum single plate processing device, comprising a support frame and a brush cleaning roller, wherein a plurality of brush cleaning rollers are installed on the support frame; the utility model comprises a conveying device, a cleaning device and an adjusting device, wherein the cleaning device is installed on the conveying device, and the adjusting device is installed on the cleaning device; the plate is transported by the conveying device, and water required for cleaning is stored and recovered, dirt dropped on the surface of the plate during the brush cleaning process is washed by the cleaning device, and the effective area of ​​the cleaning device is changed by the adjusting device, so that the equipment can wash and clean plates of different sizes, thereby improving the practicability of the device.

[0007] Preferably, the conveying device includes a frame, a water tank, a reducer, a motor, a conveying roller and a wire mesh conveyor belt. The support frame is installed on the upper end surface of the frame, a water tank is arranged at the bottom of the frame, a reducer is installed on the left side of the frame, and a motor is installed on the reducer. Multiple groups of conveying rollers are horizontally installed in the frame, and the wire mesh conveyor belt is sleeved on the multiple groups of conveying rollers. The leftmost conveying roller is connected to the output end of the reducer. Turning on the motor transmits power to the connected conveying roller through the reducer, and the multiple groups of conveying rollers and the wire mesh conveyor belt cooperate to drive the plate to enter different areas for cleaning. The water required for cleaning is stored and recovered through the water tank, thereby improving the practicality of the device.

[0008] Preferably, it also includes a baffle frame, a fixed spray pipe and a water pump, a baffle frame is installed on the upper end surface of the support frame, the baffle frame is located on one side of the output end of the support frame, a group of fixed spray pipes are respectively installed on the left and right sides of the baffle frame, and a plurality of groups of nozzles are evenly installed on the lower end surfaces of the fixed spray pipes, and a water pump is installed on the lower side of the frame, the input end of the water pump is connected to the bottom of the water tank, and the output end of the water pump is connected to the two groups of fixed spray pipes; the water pump is turned on to extract the liquid in the water tank and transmit it to the two groups of fixed spray pipes under pressure, and the liquid is sprayed by the nozzles at the lower parts of the two groups of fixed spray pipes, thereby flushing the surface of the plate, reducing the debris and sundries remaining on the surface of the plate, and shielding the flushing area by the baffle frame to prevent the splashing water droplets during the flushing process from affecting the operating environment, thereby improving the practicability of the device.

[0009] Preferably, the cleaning device includes a support plate, a waterproof motor, a toggle plate, a rotating shaft, a swinging spray pipe, a cross frame plate, a spring and a passive plate. A group of support plates are respectively installed on the left and right sides of the top surface of the baffle frame. The left and right ends of the rotating shaft are respectively connected to the support plates through a group of bearings. A waterproof motor is installed on the left end surface of the left support plate. The output end of the waterproof motor passes through the left support plate and is connected to the right support plate. Two groups of toggle plates are symmetrically installed on the middle part of the side of the output end of the waterproof motor. A swinging spray pipe is installed at the lower part of the rotating shaft. A plurality of groups of nozzles are installed on the lower end surface of the swinging spray pipe. The top of the baffle frame A group of cross frames are installed in the front and back of the middle part of the surface respectively, and the lower parts of the two groups of cross frames are connected to the front and rear end surfaces of the rotating shaft through a group of springs respectively. A passive plate is installed on the upper part of the rotating shaft, and the input end of the swinging spray pipe is connected to the output end of the water pump; the waterproof motor is turned on to drive the toggle plate to rotate, and the rotating toggle plate toggles the passive plate to drive the rotating shaft to rotate, and the rotating shaft is limited and pulled by two groups of springs, so that the rotating shaft swings left and right during the process of the toggle plate toggling the passive plate, so that the nozzle at the bottom of the swinging spray pipe keeps shaking, and the debris on the plate is washed off from the surface of the plate, thereby improving the practicability of the device.

[0010] Preferably, the adjusting device includes an adjusting plate, a limit block and a fastening bolt, a slot is provided on the upper end surface of the passive plate, a group of limit slots are respectively provided on the left and right end surfaces in the slot, the adjusting plate can be inserted into the slot, and a group of limit blocks are respectively provided on the left and right end surfaces of the adjusting plate at positions corresponding to the upper limit slots on the passive plate, and a fastening bolt is installed on the side of the passive plate; by adjusting the position of the limit block in the slot of the passive plate, the toggle plate contacts the adjusting plate during rotation, the effective toggle arc is changed, and then the effective action area of ​​the lower nozzle of the swing spray pipe on the plate is changed, so that the equipment can adapt to plates of different sizes, and the position of the adjusting plate in the slot of the passive plate is fixed by rotating the fastening bolt, thereby improving the practicability of the device.

[0011] Preferably, it also includes a cleaning roller, a filter screen and a driving motor, a cleaning roller is horizontally installed in the middle of the frame, a driving motor is installed in the middle of the front end surface of the frame, the output end of the driving motor is connected to the cleaning roller, a filter screen is installed in the middle of the frame, the filter screen is located at the lower side of the cleaning roller, and the upper part of the cleaning roller contacts the lower end surface of the lower part of the wire mesh conveyor belt; the driving motor is turned on to transmit power to the cleaning roller to drive the cleaning roller to rotate, so that the cleaning roller cleans the debris particles adhered to the surface of the wire mesh conveyor belt, and prevents the debris particles from following the wire mesh conveyor belt to move to the upper part again and then adhere to the lower end surface of the plate, and filters the dripping wastewater through the filter screen to screen out debris in the wastewater, and prevents the debris from following the water pump output to the nozzle to cause nozzle clogging, thereby improving the practicability of the device.

[0012] Compared with the prior art, the utility model has the following beneficial effects: the plate is transported by a conveying device, and the water required for cleaning is stored and recovered; the dirt dropped on the surface of the plate during the brush cleaning process is flushed by a cleaning device; the effective area of ​​the cleaning device is changed by an adjusting device, so that the equipment can flush and clean plates of different sizes, thereby improving the practicability of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the axonometric structure of the utility model;

[0014] Figure 2 It is a schematic diagram of the first cross-sectional structure of the utility model;

[0015] Figure 3 It is a second cross-sectional structural schematic diagram of the utility model;

[0016] Figure 4 It is a partial enlarged structural schematic diagram of the utility model;

[0017] Figure 5 It is a schematic diagram of the axonometric structure of the adjustment plate;

[0018] Markings in the attached drawings: 1. Support frame; 2. Brush cleaning roller; 3. Frame; 4. Water tank; 5. Reducer; 6. Motor; 7. Conveyor roller; 8. Wire mesh conveyor belt; 9. Baffle frame; 10. Fixed spray pipe; 11. Water pump; 12. Support plate; 13. Waterproof motor; 14. Toggle plate; 15. Rotating shaft; 16. Swinging spray pipe; 17. Horizontal frame plate; 18. Spring; 19. Passive plate; 20. Adjustment plate; 21. Limit block; 22. Fastening bolts; 23. Cleaning roller; 24. Filter; 25. Drive motor. DETAILED DESCRIPTION

[0019] In order to facilitate the understanding of the utility model, the utility model will be described more comprehensively below with reference to the relevant drawings. The utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive.

[0020] Example

[0021] like Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 The cleaning device is installed on the conveying device, and the regulating device is installed on the cleaning device;

[0022] First, the plate is placed on the wire mesh conveyor belt 8, and then the motor 6 transmits the power to the connected conveyor roller 7 through the reducer 5, and the plate is driven into the lower part of the support frame 1 through the cooperation of multiple groups of conveyor rollers 7 and the wire mesh conveyor belt 8. The surface of the plate is cleaned by multiple groups of brush cleaning rollers 2. Then the plate follows the wire mesh conveyor belt 8 to move to the baffle frame 9, and the water pump 11 is turned on to extract the liquid in the water tank 4 and pressurize it to transmit it to two groups of fixed spray pipes 10 and the swing spray pipe 16. The liquid is sprayed to the plate by multiple groups of nozzles to clean the debris left on the surface of the plate. At the same time, the waterproof motor 13 is turned on to drive the toggle plate 14 to rotate, and the rotating toggle plate 14 drives the passive plate 19 to drive the rotating shaft 15 to rotate. The rotating shaft 15 is limited and pulled by two groups of springs 18, so that the rotating shaft 15 swings left and right during the toggle plate 14 tosses the passive plate 19, so that the nozzle at the bottom of the swing spray pipe 16 keeps shaking, and the debris on the plate is washed off from the surface of the plate.

[0023] The conveying device includes a frame 3, a water tank 4, a reducer 5, a motor 6, a conveying roller 7 and a wire mesh conveyor belt 8. The support frame 1 is installed on the upper end surface of the frame 3. The water tank 4 is arranged at the bottom of the frame 3. The reducer 5 is installed on the left side of the side of the frame 3. The motor 6 is installed on the reducer 5. Multiple groups of conveying rollers 7 are installed horizontally in the frame 3. The wire mesh conveyor belt 8 is sleeved on the multiple groups of conveying rollers 7. The leftmost conveying roller 7 is connected to the output end of the reducer 5.

[0024] It also includes a baffle frame 9, a fixed spray pipe 10 and a water pump 11. The baffle frame 9 is installed on the upper end surface of the support frame 1, and the baffle frame 9 is located on one side of the output end of the support frame 1. A group of fixed spray pipes 10 are installed on the left and right sides of the baffle frame 9, and multiple groups of nozzles are evenly installed on the lower end surface of the fixed spray pipe 10. A water pump 11 is installed on the lower side of the frame 3. The input end of the water pump 11 is connected to the bottom of the water tank 4, and the output end of the water pump 11 is connected to the two groups of fixed spray pipes 10;

[0025] The cleaning device includes a support plate 12, a waterproof motor 13, a toggle plate 14, a rotating shaft 15, a swinging spray pipe 16, a horizontal frame plate 17, a spring 18 and a passive plate 19. A group of support plates 12 are respectively installed on the top surface of the baffle frame 9, and the left and right ends of the rotating shaft 15 are respectively connected to the support plate 12 through a group of bearings. A waterproof motor 13 is installed on the left end surface of the left support plate 12, and the output end of the waterproof motor 13 passes through the left support plate 12 and is connected to the right support plate 12. The waterproof motor Two groups of toggle plates 14 are symmetrically installed in the middle of the output end side of 13, a swing spray pipe 16 is installed at the lower part of the rotating shaft 15, and multiple groups of nozzles are installed on the lower end surface of the swing spray pipe 16. A group of cross frame plates 17 are respectively installed at the front and rear of the middle of the top surface of the baffle frame 9. The lower parts of the two groups of cross frame plates 17 are connected to the front and rear end surfaces of the rotating shaft 15 through a group of springs 18 respectively. A passive plate 19 is installed on the upper part of the rotating shaft 15. The input end of the swing spray pipe 16 is connected to the output end of the water pump 11;

[0026] The adjusting device includes an adjusting plate 20, a limiting block 21 and a fastening bolt 22. A slot is provided on the upper end surface of the passive plate 19, and a group of limiting slots are respectively provided on the left and right end surfaces of the slot. The adjusting plate 20 can be inserted into the slot. A group of limiting blocks 21 are respectively provided on the left and right end surfaces of the adjusting plate 20 at positions corresponding to the upper limit slots on the passive plate 19, and a fastening bolt 22 is installed on the side of the passive plate 19.

[0027] It also includes a cleaning roller 23, a filter screen 24 and a drive motor 25. The cleaning roller 23 is horizontally installed in the middle of the frame 3, the drive motor 25 is installed in the middle of the front end surface of the frame 3, the output end of the drive motor 25 is connected to the cleaning roller 23, the filter screen 24 is installed in the middle of the frame 3, the filter screen 24 is located at the lower side of the cleaning roller 23, and the upper part of the cleaning roller 23 is in contact with the lower end surface of the lower part of the wire mesh conveyor belt 8;

[0028] The plates are transported by a conveying device, and the water required for cleaning is stored and recovered. The dirt dropped on the surface of the plates during the brush cleaning process is washed away by a cleaning device. The effective area of ​​the cleaning device is changed by an adjusting device, so that the equipment can wash and clean plates of different sizes, thereby improving the practicability of the device.

[0029] The reducer 5, motor 6, drive motor 25, waterproof motor 13 and water pump 11 of the wood-grain aluminum veneer processing device of the utility model are purchased on the market. The technicians in the industry only need to install and operate them according to the accompanying instruction manual, without the need for the technicians in this field to make creative labor.

[0030] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.

Claims

1. A wood-grain aluminum veneer processing device, comprising a support frame (1) and a brush cleaning roller (2), wherein a plurality of brush cleaning rollers (2) are mounted on the support frame (1); characterized in that: The utility model comprises a conveying device, a cleaning device and an adjusting device. The cleaning device is installed on the conveying device, and the adjusting device is installed on the cleaning device.

2. The imitation wood grain aluminum veneer processing device according to claim 1, characterized in that: The conveying device comprises a frame (3), a water tank (4), a reducer (5), a motor (6), a conveying roller (7) and a wire mesh conveyor belt (8). The support frame (1) is mounted on the upper end surface of the frame (3). The water tank (4) is arranged at the bottom of the frame (3). The reducer (5) is mounted on the left side of the side of the frame (3). The motor (6) is mounted on the reducer (5). Multiple groups of conveying rollers (7) are horizontally mounted in the frame (3). The wire mesh conveyor belt (8) is sleeved on the multiple groups of conveying rollers (7). The leftmost conveying roller (7) is connected to the output end of the reducer (5).

3. The imitation wood grain aluminum veneer processing device according to claim 2, characterized in that: The machine also comprises a baffle frame (9), a fixed spray pipe (10) and a water pump (11). The baffle frame (9) is installed on the upper end surface of the support frame (1), the baffle frame (9) is located on one side of the output end of the support frame (1), a group of fixed spray pipes (10) are installed on the left and right sides of the baffle frame (9), and a plurality of groups of spray heads are evenly installed on the lower end surface of the fixed spray pipe (10). A water pump (11) is installed on the lower part of the side of the frame (3), the input end of the water pump (11) is connected to the bottom of the water tank (4), and the output end of the water pump (11) is connected to the two groups of fixed spray pipes (10).

4. The imitation wood grain aluminum veneer processing device according to claim 3, characterized in that: The cleaning device comprises a support plate (12), a waterproof motor (13), a toggle plate (14), a rotating shaft (15), a swinging spray pipe (16), a horizontal frame plate (17), a spring (18) and a passive plate (19). A group of support plates (12) are respectively installed on the top surface of the baffle frame (9), the left and right ends of the rotating shaft (15) are respectively connected to the support plate (12) through a group of bearings, a waterproof motor (13) is installed on the left end surface of the left support plate (12), and the output end of the waterproof motor (13) passes through the left support plate (12) and is connected to the right support plate (12). Two groups of toggle plates (14) are symmetrically mounted at the middle of the output end side of the water motor (13); a swing spray pipe (16) is mounted at the lower part of the rotating shaft (15); a plurality of groups of spray heads are mounted on the lower end surface of the swing spray pipe (16); a group of cross frame plates (17) are mounted at the front and rear ends of the middle of the top end surface of the baffle frame (9); the lower parts of the two groups of cross frame plates (17) are connected to the front and rear end surfaces of the rotating shaft (15) through a group of springs (18), respectively; a passive plate (19) is mounted on the upper part of the rotating shaft (15); and the input end of the swing spray pipe (16) is connected to the output end of the water pump (11).

5. The imitation wood grain aluminum veneer processing device according to claim 4, characterized in that: The adjusting device comprises an adjusting plate (20), a limiting block (21) and a fastening bolt (22); a slot is arranged on the upper end surface of the passive plate (19); a group of limiting slots are arranged on the left and right end surfaces of the slot respectively; the adjusting plate (20) can be inserted into the slot; a group of limiting blocks (21) are arranged on the left and right end surfaces of the adjusting plate (20) at positions corresponding to the upper limit slots on the passive plate (19); and a fastening bolt (22) is installed on the side surface of the passive plate (19).

6. The imitation wood grain aluminum veneer processing device according to claim 2, characterized in that: The machine also comprises a cleaning roller (23), a filter screen (24) and a driving motor (25). The cleaning roller (23) is horizontally mounted in the middle of the frame (3). The driving motor (25) is mounted in the middle of the front end surface of the frame (3). The output end of the driving motor (25) is connected to the cleaning roller (23). The filter screen (24) is mounted in the middle of the frame (3). The filter screen (24) is located at the lower side of the cleaning roller (23). The upper part of the cleaning roller (23) contacts the lower end surface of the lower part of the wire mesh conveyor belt (8).

Citation Information

Patent Citations

  • Cleaning device for wood-grain-imitated aluminum veneer processing

    CN210434914U