Water washing device for impeller of gas compressor

By using a combination of water pump and high-pressure nozzles in the compressor impeller washing device, combined with a screw rod and connecting column system driven by a servo motor, efficient cleaning liquid recycling is achieved, solving the problems of turbidity in the cleaning liquid and waste of water resources in the existing devices, and improving cleaning efficiency and water saving effect.

CN222944046UActive Publication Date: 2025-06-06无锡埃克斯动力科技有限公司

Patent Information

Application Number
CN202421620587.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-10
Publication Date
2025-06-06
Estimated Expiration
2034-07-10

AI Technical Summary

Technical Problem

The existing compressor impeller washing device lacks a water change mechanism, which causes the cleaning liquid to gradually become turbid, affecting the cleaning effect. At the same time, frequent water changes will cause waste of water resources.

Method used

A compressor impeller washing device including a bottom plate and a shell is designed. It adopts a combination of a water pump and a high-pressure nozzle. Through the servo motor driving screw and connecting column, the cleaning range of the high-pressure nozzle is adjusted to achieve efficient recycling of cleaning liquid.

Benefits of technology

Through efficient cleaning and recycling of high-pressure nozzles, the cleaning liquid is avoided from affecting the cleaning effect by turbidity in the cleaning liquid. At the same time, the cleaning time is adjusted according to the degree of scale accumulation of the impeller, which improves the water-saving effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a gas compressor impeller washing device which comprises a bottom plate and a shell, the bottom end of the shell is fixedly connected with a flow guide shell, the top end of the flow guide shell is rotationally connected with a rotating disc, a power component is arranged in the flow guide shell and can drive the rotating disc to rotate, and a fixing assembly is arranged at the top end of the rotating disc and can fix a gas compressor impeller on the rotating disc. A plurality of connecting frames are fixedly connected to the inner wall of the shell, a sliding block is slidably connected between the connecting frames, sliding grooves are formed in the two sides of the sliding block, a high-pressure spray head is arranged on one side of the sliding block, and a water supply assembly of the high-pressure spray head sprays out high-pressure cleaning liquid, a connecting rod is rotationally connected to one side of the sliding block, and a connecting column is rotationally connected to one end of the connecting rod. According to the water-saving cleaning device for the compressor impeller, the situation that the cleaning effect is not ideal due to the fact that cleaning liquid is repeatedly used is avoided, the cleaning time can be controlled according to the scale deposition degree of the compressor impeller, and the water-saving effect is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of cleaning equipment, in particular to a compressor impeller water washing device. Background Art

[0002] The compressor impeller of a gas turbine is prone to fouling during operation, which can cause an uneven impeller surface and affect the efficiency of the compressor. These deposits may include oil, dust, salt, etc. These substances attached to the impeller will reduce the aerodynamic performance of the impeller. In order to remove scale and restore efficiency, the compressor usually needs to be washed offline. At present, the industry uses manual cleaning methods to clean the compressor impeller. Not only is the cleaning efficiency low, but the labor cost is also high.

[0003] After searching, a Chinese patent with publication number CN209238563U discloses a water washing device for a compressor impeller, which includes a base, a cleaning box and a stirring mechanism. The stirring mechanism controls the water flow for cleaning the impeller. However, the following defects still exist: although the scale on the surface of the impeller can be removed to a certain extent by immersing the impeller in the cleaning box and cleaning it with water flow, there is no water changing mechanism, which will make the cleaning water in the cleaning box gradually turbid during the cleaning process, affecting the cleaning effect. If the water is changed frequently, it will cause a waste of water resources. Utility Model Content

[0004] The utility model aims to solve the shortcomings in the prior art and proposes a compressor impeller water washing device.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A compressor impeller water washing device comprises a bottom plate and a shell, wherein the bottom end of the shell is fixedly connected to a guide shell, and the top end of the guide shell is rotatably connected to a turntable, a power component is arranged in the guide shell, which can drive the turntable to rotate, and a fixing assembly is arranged at the top end of the turntable, which can fix the compressor impeller on the turntable, a plurality of connecting frames are fixedly connected to the inner wall of the shell, and sliders are slidably connected between the connecting frames, and slide grooves are arranged on both sides of the sliders, and a high-pressure nozzle is arranged on one side of the slider, and the high-pressure nozzle water supply assembly sprays high-pressure cleaning liquid, a connecting rod is rotatably connected to one side of the slider, and one end of the connecting rod is rotatably connected to a connecting column, a support disk is fixedly connected to the inner wall of the top end of the shell, a screw rod is rotatably connected to one side of the support disk, and the screw rod and the connecting column are threadedly connected, a power component is arranged on one side of the support disk, which is used to drive the rotation of the screw rod, and one end of the connecting rod is rotatably connected to the connecting column, a cleaning brush is arranged on the inner wall of one side of the shell, and a cleaning assembly is arranged between the cleaning brush and the shell, which is used to control the cleaning brush to clean the surface of the compressor impeller.

[0007] Furthermore, the power component is a servo motor, which is fixedly connected and installed at the bottom end of the outer shell and the top end of the support plate respectively. The output shaft of the servo motor passes through the guide shell and is fixedly connected with the turntable, and the output shaft of the servo motor on the support plate passes through the support plate and is fixedly connected with the screw rod.

[0008] Furthermore, the fixing assembly includes a fixing column, the fixing column is provided with a slide groove, and the fixing column is slidably connected to the turntable, and a telescopic rod and a spring are provided between the fixing columns.

[0009] Furthermore, a water tank is fixedly connected to an outer wall on one side of the base plate.

[0010] Furthermore, the cleaning assembly includes a support member and a connecting member, the support member is fixedly connected to an inner wall of one side of the outer shell, a slide groove is provided on one side of the connecting member, and the support member and the connecting member are slidably connected, the cleaning brush is fixedly connected to one side of the connecting member, a rack is fixedly connected to one side of the connecting member, a gear is rotatably connected to one side of the connecting frame, and the gear and the rack are meshed with each other, a servo motor is provided on one side of the connecting frame, and the output shaft of the servo motor passes through the connecting frame and is fixedly connected to the gear.

[0011] Furthermore, the water supply assembly includes a water pump, which is fixedly connected to an inner wall of one side of the shell. A water pump is provided on one side of the water pump, one end of which passes through the shell and is fixedly connected to the water tank. A guide pipe is provided on the other side of the water pump.

[0012] Furthermore, a guide port is provided at the bottom end of the shell, and a switch door is provided at one side of the shell.

[0013] The beneficial effects of the utility model are:

[0014] 1. The utility model is provided with a water pump and a high-pressure nozzle. The water pump can spray the cleaning liquid in the water tank from the high-pressure nozzle through the suction pipe. Through the cooperation of the connecting frame, the slider, the connecting column, the connecting rod and the screw rod, the operator can drive the rotation of the screw rod through the servo motor, thereby driving the movement of the connecting column. The connecting column controls the opening and closing of the slider through the connecting rod, so as to adjust the cleaning range of the high-pressure nozzle. This design can prevent the cleaning liquid from being reused and causing gradual turbidity to affect the cleaning effect, and can also control the cleaning time according to the degree of fouling of the compressor impeller, thereby improving the water-saving effect.

[0015] 2. The utility model is provided with a fixing assembly, so that the rotating shaft of the compressor impeller can be plugged into the fixing column in the fixing assembly. Through the contraction of the telescopic rod and the squeezing of the spring, the fixing column has a certain supporting force on the rotating shaft of the impeller, thereby playing a fixing role.

[0016] 3. The utility model is provided with a turntable and a cleaning component, and the servo motor drives the gear to rotate, thereby driving the rack and the connecting part to move, so that the connecting part moves the cleaning brush to the surface of the compressor impeller, and the impeller is driven to rotate by the turntable and the cleaning liquid is sprayed out by the high-pressure nozzle, thereby improving the cleaning efficiency of the water washing device. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the main structure of a compressor impeller water washing device proposed by the utility model;

[0018] Figure 2 This is a schematic diagram of the internal cross-sectional structure of a compressor impeller water washing device proposed by the utility model;

[0019] Figure 3 The utility model is a partial structural schematic diagram of a compressor impeller water washing device.

[0020] Figure 4 The utility model provides a schematic diagram of the structure of a turntable of a compressor impeller water washing device.

[0021] Figure 5 The utility model is a partially enlarged structural schematic diagram of a compressor impeller water washing device.

[0022] In the figure: 1. bottom plate; 2. outer shell; 3. guide shell; 4. turntable; 5. connecting frame; 6. slider; 7. high-pressure nozzle; 8. connecting rod; 9. connecting column; 10. support plate; 11. screw rod; 12. servo motor; 13. fixing column; 14. telescopic rod; 15. spring; 16. water tank; 17. cleaning brush; 18. support member; 19. connecting member; 20. rack; 21. gear; 22. water suction pipe; 23. water pump; 24. guide pipe; 25. guide port; 26. switch door. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. It should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "setting" should be understood in a broad sense. For ordinary technicians in this field, the specific meanings of the above terms in this patent can be understood according to specific circumstances.

[0024] Reference Figure 1-Figure 5A compressor impeller water washing device comprises a bottom plate 1 and a shell 2. A guide shell 3 is fixed to the bottom end of the shell 1 by bolts. A turntable 4 is rotatably connected to the top of the guide shell 3. A power component is arranged in the guide shell 3 to drive the turntable 4 to rotate. The guide shell 4 plays a role in protecting the power component. A fixing assembly is arranged on the top of the turntable 4 to fix the compressor impeller on the turntable 4. A plurality of connecting frames 5 that play a structural support are fixed to the inner wall of the shell 2 by bolts. Slide blocks 6 are slidably connected between the connecting frames 5. Slide blocks 6 are arranged on both sides of the slide blocks 6 so that the slide blocks 6 can move on the connecting frames 5. A high-pressure nozzle 7 is arranged on one side of the slide block 6. The high-pressure nozzle 7 sprays high-pressure cleaning liquid through the water supply assembly to wash the surface of the compressor impeller. One side of the slide block 6 A connecting rod 8 is rotatably connected, and one end of the connecting rod 8 is rotatably connected to a connecting column 9. A support plate 10 is fixed to the inner wall of the top end of the outer shell 2 by bolts. A screw rod 11 is rotatably connected to one side of the support plate 10, and the screw rod 11 is threadedly connected to the connecting column 9. A power component is provided on one side of the support plate 10 for driving the rotation of the screw rod 11, and one end of the connecting rod 8 is rotatably connected to the connecting column 9. The rotation of the screw rod 11 is driven by the power component, and then the connecting column 9 is driven up and down. The slider 6 is moved on the connecting frame 5 through the connecting rod 8, thereby controlling the spray range of the high-pressure nozzle. A cleaning brush 17 is provided on the inner wall of one side of the outer shell 2, and a cleaning assembly is provided between the cleaning brush 17 and the outer shell 2 for controlling the cleaning brush 17 to clean the surface of the compressor impeller.

[0025] Among them, the power component is a servo motor 12, which is fixed by bolts at the bottom end of the outer shell 2 and the top end of the support plate 10 respectively. The output shaft of the servo motor 12 passes through the guide shell 3 and the turntable 4 through a key connection, thereby controlling the rotation of the turntable 4, and the output shaft of the servo motor 12 on the support plate 10 also passes through the support plate 10 and is key-connected with the screw rod 11, thereby controlling the spray range of the high-pressure nozzle 7 by the forward and reverse rotation of the servo motor 12.

[0026] Among them, the fixing component includes a fixing column 13, the fixing column 13 is provided with a slide groove, and the fixing column 13 is slidably connected to the turntable 4, and a telescopic rod 14 and a spring 15 are provided between the fixing columns 13, so that when the compressor impeller is installed, the compressor impeller is fixed on the turntable 4 by inserting the rotating shaft of the compressor impeller into the fixing column 13 and squeezing the fixing column 13 to make the telescopic rod 14 and the spring 15 contract.

[0027] A water storage tank 16 is fixed to one side outer wall of the bottom plate 1 by bolts, and is used to store cleaning liquid for cleaning the compressor impeller.

[0028] Among them, the cleaning component includes a support member 18 and a connecting member 19, the support member 18 is fixed to the inner wall of one side of the shell 2 by bolts, a slide groove is provided on one side of the connecting member 19, and the support member 18 and the connecting member 19 are slidably connected, the cleaning brush 17 is fixed to one side of the connecting member 19 by bolts, a rack 20 is fixed to one side of the connecting member 19 by bolts, a gear 21 is rotatably connected to one side of the connecting frame 5, and the gear 21 and the rack 20 are meshed with each other, a servo motor 12 is provided on one side of the connecting frame 5, and the output shaft of the servo motor 12 is keyed through the connecting frame 5 and the gear 21, so that the servo motor 12 drives the gear 21 to rotate, thereby controlling the movement of the rack 20 and the connecting member 19, thereby driving the cleaning brush 17 to clean the rotating compressor impeller.

[0029] Among them, the water supply component includes a water pump 23, which is fixed to the inner wall of one side of the outer shell 2 by bolts. A water suction pipe 22 is provided on one side of the water pump 23. One end of the water suction pipe 22 passes through the outer shell 2 and is fixedly connected to the water tank 16. A guide pipe 24 is provided on the other side of the water pump 23, so that the cleaning liquid in the water tank 16 is transported to the high-pressure nozzle 7 through the guide pipe 24.

[0030] Among them, a guide port 25 is provided at the bottom end of the shell 1, so that the used cleaning liquid can be discharged from the water washing device through the guide port 25. A switch door 26 is provided on one side of the shell 2. When in use, the switch door 26 can be opened to put the compressor impeller to be washed into the water washing device.

[0031] Working principle: When it is needed, the operator opens the switch door 26, puts the compressor impeller to be cleaned into the water washing device, and inserts the rotating shaft of the compressor impeller into the fixing column 13 through the fixing assembly, so as to fix the impeller on the turntable 4. At this time, the servo motor 12 is started, and the servo motor 12 drives the turntable 4 to rotate. The screw rod 11 is also rotated by the servo motor 12, thereby driving the connecting column 9 to move up and down, and driving the slider 6 to move on the connecting frame 5 through the connecting rod 8, so as to adjust the flushing range of the compressor impeller by the high-pressure nozzle 7. At this time, the high-pressure nozzle 7 extracts the cleaning liquid in the water storage tank 16 through the water pump 23, and the cleaning liquid is discharged through the water pump pipe 22 and the guide pipe 24. The cleaning liquid is sprayed out from the high-pressure nozzle 7 to flush the compressor impeller. At this time, the gear 21 is driven to rotate by the servo motor 12, and then the connecting member 19 is driven to move by the rack 20. The connecting member 19 is provided with a cleaning brush 17, so that the cleaning brush 17 moves to the surface of the compressor impeller. Since the turntable 4 can drive the compressor impeller to rotate, the cleaning brush 17 can brush off the surface dirt on the compressor impeller. When the cleaning is completed, the cleaning brush 17 is retracted, and the servo motor 12 and the water pump stop working. At this time, the compressor impeller fixed on the turntable 4 is pulled out and taken out from the water washing device through the switch door 26, thereby completing the water washing of the compressor impeller.

[0032] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A compressor impeller water washing device, comprising a base plate (1) and a housing (2), characterized in that: The bottom end of the outer shell (2) is fixedly connected to a guide shell (3), and the top end of the guide shell (3) is rotatably connected to a turntable (4). A power component is provided inside the guide shell (3) to drive the turntable (4) to rotate. A fixing component is provided at the top end of the turntable (4) to fix the compressor impeller on the turntable (4). The inner wall of the outer shell (2) is fixedly connected to a plurality of connecting frames (5), and sliding blocks (6) are slidably connected between the connecting frames (5). Slide grooves are provided on both sides of the sliding blocks (6). A high-pressure nozzle (7) is provided on one side of the sliding block (6), and a water supply component of the high-pressure nozzle (7) sprays high-pressure cleaning liquid. A connecting rod is rotatably connected to one side of the sliding block (6). (8), one end of the connecting rod (8) is rotatably connected to a connecting column (9), the top inner wall of the outer shell (2) is fixedly connected to a support plate (10), one side of the support plate (10) is rotatably connected to a screw rod (11), and the screw rod (11) and the connecting column (9) are threadedly connected, one side of the support plate (10) is provided with a power component for driving the screw rod (11) to rotate, and one end of the connecting rod (8) is rotatably connected to the connecting column (9), a cleaning brush (17) is provided on the inner wall of one side of the outer shell (2), and a cleaning assembly is provided between the cleaning brush (17) and the outer shell (2), which is used to control the cleaning brush (17) to clean the surface of the compressor impeller.

2. A compressor impeller water washing device according to claim 1, characterized in that: The power component is a servo motor (12), which is fixedly connected and installed at the bottom end of the housing (2) and the top end of the support plate (10), respectively; the output shaft of the servo motor (12) passes through the guide shell (3) and is fixedly connected to the turntable (4), and the output shaft of the servo motor (12) on the support plate (10) passes through the support plate (10) and is fixedly connected to the screw rod (11).

3. The compressor impeller water washing device according to claim 1, characterized in that: The fixing assembly comprises a fixing column (13), the fixing column (13) is provided with a sliding groove, and the fixing column (13) is slidably connected to the rotating disk (4), and a telescopic rod (14) and a spring (15) are provided between the fixing columns (13).

4. The compressor impeller water washing device according to claim 1, characterized in that: A water storage tank (16) is fixedly connected to an outer wall on one side of the bottom plate (1).

5. A compressor impeller water washing device according to claim 1 or 4, characterized in that: The cleaning assembly comprises a support member (18) and a connecting member (19); the support member (18) is fixedly connected to an inner wall of one side of the housing (2); a slide groove is provided on one side of the connecting member (19); the support member (18) and the connecting member (19) are slidably connected; the cleaning brush (17) is fixedly connected to one side of the connecting member (19); a rack (20) is fixedly connected to one side of the connecting member (19); a gear (21) is rotatably connected to one side of the connecting frame (5); the gear (21) and the rack (20) are meshed with each other; a servo motor (12) is provided on one side of the connecting frame (5); an output shaft of the servo motor (12) passes through the connecting frame (5) and is fixedly connected to the gear (21).

6. The compressor impeller water washing device according to claim 1, characterized in that: The water supply assembly comprises a water pump (23), the water pump (23) being fixedly connected to an inner wall of one side of the outer shell (2), a water pumping pipe (22) being provided on one side of the water pump (23), one end of the water pumping pipe (22) passing through the outer shell (2) and being fixedly connected to the water storage tank (16), and a flow guide pipe (24) being provided on the other side of the water pump (23).

7. The compressor impeller water washing device according to claim 5, characterized in that: A flow guide port (25) is provided at the bottom end of the shell (2), and a switch door (26) is provided on one side of the shell (2).

Citation Information

Patent Citations

  • Water washing device for compressor impeller

    CN209238563U

Cited By

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