Electrode non-contact electrolytic cleaning machine

By designing a flip displacement mechanism in an electrode non-contact electrolytic cleaning machine, the automatic horizontal sliding and flip of the electrode is realized, solving the problem of frequent removal and placement of electrodes in the prior art, and improving operating efficiency and convenience.

CN222944061UActive Publication Date: 2025-06-06FUJIAN YISOLI TECH CO LTD
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Patent Information

Application Number
CN202421776784.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-25
Publication Date
2025-06-06
Estimated Expiration
2034-07-25

AI Technical Summary

Technical Problem

The existing electrode non-contact electrolytic cleaning machines need to frequently remove and put the electrodes when cleaning workpieces, which increases the labor intensity of the operator and reduces efficiency.

Method used

A flip displacement mechanism is designed, and the rotation shaft and driving gear are driven by driving the motor, and combined with the meshing and separation structure of the rack and the rack plate, the electrode can automatically slide horizontally and flip, realizing the automatic reciprocating operation of the electrode.

Benefits of technology

Through automated electrode operation, the labor intensity of the operator is reduced, the cleaning efficiency is improved, and the electrode is placed and removed more conveniently.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an electrode non-contact type electrolytic cleaning machine, which relates to the technical field of electrolytic cleaning machines and comprises a tank body, a cleaning basket, an ultrasonic generator and an electrode. The turnover displacement mechanism is arranged, when the driving motor works, the output end of the driving motor drives the rotating shaft and the driving gear to rotate, due to the fact that the rack is in meshed connection with the driving gear, the sliding frame drives the electrode to horizontally slide, and when the electrode is moved to a designated position, the electric push rod works and stretches; when the driving motor drives the driving gear to rotate again, the driven gear and the supporting shaft rotate, so that the electrode can be overturned and placed in the cleaning basket, and the electrode can be taken out through reverse operation. According to the non-contact type electrolytic cleaning machine for the electrodes, the electrodes can be taken out and put in automatically in a reciprocating manner, so that the labor intensity of operators can be reduced, meanwhile, the efficiency is improved, and the non-contact type electrolytic cleaning machine is relatively convenient to use.
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Description

Technical Field

[0001] The utility model relates to the technical field of electrolytic cleaning machines, in particular to an electrode non-contact electrolytic cleaning machine. Background Art

[0002] Electrode non-contact electrolytic cleaning machine, also known as electrolytic ultrasonic cleaning machine, is a highly efficient cleaning equipment, which consists of a stainless steel tank, ultrasonic system, electrolytic circuit system, electrode, cleaning basket, etc. This equipment combines the two technologies of electrolytic cleaning and ultrasonic cleaning. It can remove dirt on the metal surface by electrolysis without contacting the surface of the workpiece, and at the same time use the vibration effect of ultrasound to further peel off and clean the debris attached to the surface of the workpiece.

[0003] At present, when the existing electrode non-contact electrolytic cleaning machine is used, the workpiece is placed in the cleaning basket, and then the cleaning basket is placed in the tank body. At this time, the anode of the electrode forms an electrolytic circuit with the workpiece through the cleaning agent, and the workpiece becomes the cathode. When the electrolytic circuit is working, the anode of the electrode electrolyzes the water in the cleaning agent to produce oxygen, and the cathode of the electrode electrolyzes the water in the cleaning agent to produce hydrogen. A large amount of hydrogen is generated on the surface of the workpiece, which quickly decomposes and peels off the dirt from the surface of the workpiece. At the same time, the ultrasonic generator uses the cavitation effect of ultrasonic waves to generate countless small bubbles to hit the surface of the workpiece, and the dirt on the workpiece is impacted and blasted to automatically peel off the dirt. However, the electrode needs to be taken out each time the workpiece is cleaned. After the cleaning basket with the workpiece is placed in the tank body, the electrode is put in. Such reciprocating operation not only increases the labor intensity of the operator, but also reduces the efficiency. Summary of the invention

[0004] Based on this, the purpose of the utility model is to provide an electrode non-contact electrolytic cleaning machine to solve the technical problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an electrode non-contact electrolytic cleaning machine, comprising a trough body, a cleaning basket, an ultrasonic generator and an electrode, a cleaning basket is arranged inside the trough body, a flip displacement mechanism is arranged at the top of the trough body, the flip displacement mechanism comprises a sliding frame, a support plate and a driving motor, the top of the trough body is symmetrically welded with a support plate, the top of the support plate is slidably connected with the sliding frame, a support shaft is connected between the two sliding frames through a bearing, a driven gear is sleeved on the outer side of the support shaft, a rotating shaft is connected inside one of the sliding frames through a bearing, a toothed plate and a driving gear are arranged on the outer side of the rotating shaft in sequence from left to right, an electric push rod is installed between the driving gear and the vertical plate at one end of the rotating shaft, and a rack is arranged on the top of one of the support plates.

[0006] Preferably, ultrasonic generators are equidistantly installed in the cavity at the bottom end of the trough body, a mounting plate is sleeved on the outer side of the support shaft, and an electrode is installed at one end of the mounting plate.

[0007] Preferably, a driving motor connected to the rotating shaft via a coupling is mounted on a transverse plate on one side of the sliding frame, the rack is meshedly connected to the driving gear, and the toothed plate is engaged with the driven gear.

[0008] Preferably, both ends of the rotating shaft are provided with sliding grooves, both ends of the interior of the driving gear are welded with sliders, and the driving gear and the rotating shaft form a sliding structure through the sliders and the sliding grooves.

[0009] Preferably, a limiting block is symmetrically welded to one side of the driving gear close to the toothed disc, an annular groove is provided on one side of the toothed disc close to the driving gear, and the driving gear and the toothed disc form a rotating structure through the limiting block and the annular groove.

[0010] Preferably, a limiting rod is symmetrically welded to one side of the toothed disc away from the driving gear, a limiting hole is provided on one side of the sliding frame close to the toothed disc, and the toothed disc and the sliding frame form a sliding structure through the limiting rod and the limiting hole.

[0011] Preferably, a top end of one of the support plates is symmetrically provided with support grooves, a bottom end of one of the slide frames is symmetrically welded with support blocks, and the slide frame and the support plate form a sliding structure through the support grooves and the support blocks.

[0012] In summary, the utility model mainly has the following beneficial effects:

[0013] The utility model is provided with a flip displacement mechanism, and when the driving motor is working, the output end of the driving motor drives the rotating shaft and the driving gear to rotate, because the rack is meshed and connected with the driving gear, and the sliding frame is slidably connected with the support plate through the supporting groove and the supporting block, so that the sliding frame drives the electrode to slide horizontally, and when it is moved to a specified position, because the driving gear is slidably connected with the rotating shaft and the clamping tooth plate, when the electric push rod is working and extending, the driving gear is meshed with the driven gear, and the clamping tooth plate is separated from the driven gear, and when the driving motor drives the driving gear to rotate again, the driven gear and the supporting shaft rotate, so that the electrode can be flipped and placed in the cleaning basket, and the electrode can be taken out by reverse operation. Through the above operation, the electrode non-contact electrolytic cleaning machine can automatically reciprocate to take out and put in the electrode, thereby reducing the labor intensity of the operator, improving the efficiency, and being more convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the internal structure of the utility model;

[0015] Figure 2 It is a partial front view cutaway diagram of the utility model;

[0016] Figure 3 It is a partial side cutaway view of the utility model.

[0017] In the figure: 1. trough body; 2. cleaning basket; 3. ultrasonic generator; 4. electrode; 5. mounting plate; 6. flip displacement mechanism; 601. sliding frame; 602. support plate; 603. support shaft; 604. driven gear; 605. toothed plate; 606. driving gear; 607. rack; 608. rotating shaft; 609. driving motor; 610. electric push rod; 7. slider; 8. slide slot; 9. limit block; 10. limit rod; 11. support block. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. The embodiments described below with reference to the drawings are exemplary and are only used to explain the utility model, and cannot be understood as limiting the utility model.

[0019] The following describes an embodiment of the utility model based on its overall structure.

[0020] Electrode non-contact electrolytic cleaning machine, such as Figure 1-Figure 3 As shown, it includes a tank body 1, a cleaning basket 2, an ultrasonic generator 3 and an electrode 4. The cleaning basket 2 is arranged inside the tank body 1, and the ultrasonic generator 3 is equidistantly installed in the cavity at the bottom end of the tank body 1. The outer side of the support shaft 603 is sleeved with a mounting plate 5, and one end of the mounting plate 5 is installed with an electrode 4. The workpiece is placed in the cleaning basket 2, and then the cleaning basket 2 is placed in the tank body 1. At this time, the anode of the electrode 4 forms an electrolytic circuit with the workpiece through the cleaning agent, and the workpiece becomes the cathode. When the electrolytic circuit is working, the anode of the electrode electrolyzes the water in the cleaning agent to produce oxygen, and the cathode of the electrode electrolyzes the water in the cleaning agent to produce hydrogen. A large amount of hydrogen is generated on the surface of the workpiece to quickly decompose and peel off the dirt from the surface of the workpiece. At the same time, the ultrasonic generator 3 uses the cavitation effect of ultrasound to generate countless small bubbles to impact the surface of the workpiece, and the dirt on the workpiece is impacted and blasted to automatically peel off the dirt.

[0021] See also Figure 2 It can be seen that the limiting block 9 is symmetrically welded to one side of the driving gear 606 close to the toothed disk 605, and an annular groove is provided on the side of the toothed disk 605 close to the driving gear 606. The driving gear 606 and the toothed disk 605 form a rotating structure through the limiting block 9 and the annular groove, which can support and limit the toothed disk 605, so that the toothed disk 605 can slide horizontally synchronously with the driving gear 606 without rotating.

[0022] See also Figure 2 and Figure 3 It can be seen that a support groove is symmetrically opened at the top of one of the support plates 602, and a support block 11 is symmetrically welded to the bottom of one of the sliding frames 601. The sliding frame 601 and the support plate 602 form a sliding structure through the support groove and the support block 11, which can play a role in supporting and limiting the sliding frame 601, so that the sliding frame 601 can slide in the horizontal direction to prevent deviation.

[0023] See also Figure 1-Figure 3 It can be seen that the top of the trough body 1 is provided with a flip displacement mechanism 6, and the flip displacement mechanism 6 includes a sliding frame 601, a support plate 602 and a driving motor 609. The top of the trough body 1 is symmetrically welded with a support plate 602, and the top of the support plate 602 is slidably connected to the sliding frame 601. A support shaft 603 is connected between the two sliding frames 601 through a bearing, and a driven gear 604 is sleeved on the outer side of the support shaft 603. The interior of one of the sliding frames 601 is connected to a rotating shaft 601 through a bearing. 08, a toothed disc 605 and a driving gear 606 are sequentially arranged on the outer side of the rotating shaft 608 from left to right, the toothed disc 605 is engaged with the driven gear 604, an electric push rod 610 is installed between the driving gear 606 and the vertical plate at one end of the rotating shaft 608, a rack 607 is arranged at the top end of one of the supporting plates 602, the rack 607 is meshed and connected with the driving gear 606, and a driving motor 609 connected to the rotating shaft 608 through a coupling is installed on a horizontal plate on one side of the sliding frame 601;

[0024] See also Figure 1-Figure 3 It can be seen that when the driving motor 609 is working, the output end of the driving motor 609 drives the rotating shaft 608 and the driving gear 606 to rotate. Since the rack 607 is meshed and connected with the driving gear 606, and the sliding frame 601 is slidably connected with the support plate 602 through the support groove and the support block 11, the sliding frame 601 drives the electrode 4 to slide horizontally. When it is moved to the specified position, since the driving gear 606 is slidably connected with the rotating shaft 608 and the toothed plate 605, when the electric push rod 610 is working and extending, the driving gear 606 is meshed with the driven gear 604, and the toothed plate 605 is separated from the driven gear 604. When the driving motor 609 drives the driving gear 606 to rotate again, the driven gear 604 and the support shaft 603 rotate, so that the electrode 4 can be turned over and placed in the cleaning basket 2, and the electrode 4 can be taken out by reverse operation.

[0025] See also Figure 2It can be seen that the side of the gear plate 605 away from the driving gear 606 is symmetrically welded with a limiting rod 10, and a limiting hole is opened on the side of the sliding frame 601 close to the gear plate 605. The gear plate 605 and the sliding frame 601 form a sliding structure through the limiting rod 10 and the limiting hole, which can play a role in supporting and limiting the gear plate 605, so that the gear plate 605 can only move in the horizontal direction to prevent it from rotating with the driving gear 606.

[0026] See also Figure 2 and Figure 3 It can be seen that both ends of the rotating shaft 608 are provided with a slide groove 8, and both ends of the driving gear 606 are welded with sliders 7. The driving gear 606 and the rotating shaft 608 form a sliding structure through the slider 7 and the slide groove 8, which can support and limit the driving gear 606, so that the driving gear 606 rotates synchronously with the rotating shaft 608.

[0027] The working principle of the utility model is as follows: when using the electrode non-contact electrolytic cleaning machine, the workpiece is placed in the cleaning basket 2, and the cleaning basket 2 is placed in the tank body 1, and then the driving motor 609 is started, so that the output end of the driving motor 609 drives the rotating shaft 608 and the driving gear 606 to rotate, and then the sliding frame 601 drives the electrode 4 to slide horizontally under the action of the rack 607. When it is moved to the specified position, the electric push rod 610 works and extends, so that the driving gear 606 is engaged with the driven gear 604, and the toothed plate 605 is separated from the driven gear 604. When the driving motor 609 drives the driving gear 606 to rotate again, the driven gear 604 and the support shaft 603 rotate, so that the electrode 4 can be flipped into the cleaning basket 2. At this time, the workpiece can be non-contact cleaned by the cooperation of the electrode 4 and the ultrasonic generator 3, and the cleaning process is a prior art, so it will not be described in detail here. The content not described in detail in this description belongs to the prior art known to professional and technical personnel in this field.

[0028] Although an embodiment of the utility model has been shown and described, this specific embodiment is merely an explanation of the utility model and is not a limitation of the utility model. The specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions and variations to the embodiments without creative contributions as needed without departing from the principles and purpose of the utility model. However, as long as they are within the scope of the claims of the utility model, they are protected by patent law.

Claims

1. An electrode non-contact electrolytic cleaning machine, comprising a tank (1), a cleaning basket (2), an ultrasonic generator (3) and an electrode (4), characterized in that: A cleaning basket (2) is arranged inside the tank body (1); a flipping displacement mechanism (6) is arranged at the top of the tank body (1); the flipping displacement mechanism (6) comprises a sliding frame (601), a support plate (602) and a drive motor (609); the top of the tank body (1) is symmetrically welded to the support plate (602); the top of the support plate (602) is slidably connected to the sliding frame (601); a support shaft (601) is connected between the two sliding frames (601) via a bearing. 3), a driven gear (604) is sleeved on the outer side of the support shaft (603), a rotating shaft (608) is connected to the interior of one of the sliding frames (601) via a bearing, a toothed plate (605) and a driving gear (606) are sequentially arranged on the outer side of the rotating shaft (608) from left to right, an electric push rod (610) is installed between the driving gear (606) and a vertical plate at one end of the rotating shaft (608), and a rack (607) is arranged on the top of one of the support plates (602).

2. The electrode non-contact electrolytic cleaning machine according to claim 1, characterized in that: Ultrasonic generators (3) are equidistantly installed in the cavity at the bottom end of the tank body (1), a mounting plate (5) is sleeved on the outer side of the support shaft (603), and an electrode (4) is installed at one end of the mounting plate (5).

3. The electrode non-contact electrolytic cleaning machine according to claim 1, characterized in that: A driving motor (609) connected to the rotating shaft (608) via a coupling is mounted on a horizontal plate on one side of the sliding frame (601); the rack (607) is meshingly connected to the driving gear (606); and the latching toothed disc (605) is latched to the driven gear (604).

4. The electrode non-contact electrolytic cleaning machine according to claim 1, characterized in that: Both ends of the rotating shaft (608) are provided with sliding grooves (8), and both ends of the interior of the driving gear (606) are welded with sliders (7), and the driving gear (606) and the rotating shaft (608) form a sliding structure through the sliders (7) and the sliding grooves (8).

5. The electrode non-contact electrolytic cleaning machine according to claim 1, characterized in that: A limiting block (9) is symmetrically welded to one side of the driving gear (606) close to the latching tooth plate (605); an annular groove is provided on one side of the latching tooth plate (605) close to the driving gear (606); the driving gear (606) and the latching tooth plate (605) form a rotating structure via the limiting block (9) and the annular groove.

6. The electrode non-contact electrolytic cleaning machine according to claim 1, characterized in that: A limiting rod (10) is symmetrically welded to a side of the latching toothed disc (605) away from the driving gear (606); a limiting hole is provided on a side of the sliding frame (601) close to the latching toothed disc (605); and the latching toothed disc (605) and the sliding frame (601) form a sliding structure via the limiting rod (10) and the limiting hole.

7. The electrode non-contact electrolytic cleaning machine according to claim 1, characterized in that: A support groove is symmetrically provided at the top end of one of the support plates (602), and a support block (11) is symmetrically welded to the bottom end of one of the slide frames (601), and the slide frame (601) and the support plate (602) form a sliding structure via the support groove and the support block (11).