Hot forging equipment for gear machining

By designing a gear processing hot forging equipment including a base plate and an adjustment mechanism, the main guide piece, storage box and installation block are used in combination, and the production equipment shutdown caused by the collection device being unable to accommodate gears is solved, and production efficiency is improved.

CN222944423UActive Publication Date: 2025-06-06JIANGSU YUANLI GEAR CO LTD
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Patent Information

Application Number
CN202422091323.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-28
Publication Date
2025-06-06
Estimated Expiration
2034-08-28

AI Technical Summary

Technical Problem

During long-term production, the existing hot forging equipment for gear processing is relatively fixed, and when the collection device cannot continue to accommodate gears, the production equipment will be shut down and production efficiency will be reduced.

Method used

A hot forging device for gear processing including a base plate and an adjustment mechanism is designed. By the combination of the main guide piece, storage box and installation block, when the storage box cannot continue to accommodate gears, another set of storage boxes can be moved to one side of the hot forging machine to continue to complete the collection work.

Benefits of technology

Through the adjustment mechanism of the equipment, it is possible to avoid affecting production efficiency due to the accumulation of collection boxes and unable to accommodate them, ensure the continuous operation of the production equipment, and improve production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides hot forging equipment for gear machining, and relates to the technical field of gear machining, the hot forging equipment comprises a bottom plate and an adjusting mechanism, one side of the upper end of the bottom plate is provided with a controller, and the other side of the upper end of the bottom plate is provided with a hot forging machine. Through cooperative use of a square plate, a mounting block and storage boxes, when the storage boxes cannot continuously contain the gears, the other set of storage boxes can be moved to one side of the hot forging machine to continuously complete the collection work, and the situation that the gears cannot be continuously collected due to the fact that the collection boxes are stacked and cannot contain the gears can be avoided. According to the protection device, the phenomenon that the production efficiency is affected due to the fact that the auxiliary guide part, the pushing part and the bayonet part are used in cooperation is avoided, the supporting plate can be conveniently fixed, if the supporting plate does not need to be fixed, the rotating base can be pushed, the clamping plate is moved to the back side of the baffle, damage of other parts to the protection device can be reduced, and the service life is prolonged.
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Description

Technical Field

[0001] The utility model relates to the technical field of gear processing, in particular to hot forging equipment for gear processing. Background Art

[0002] A gear is a mechanical transmission device, usually composed of gear teeth that fit together to transmit power and motion. In order to improve the material properties, mechanical properties and production efficiency of the gears and make the manufactured gears more suitable for various engineering applications, we need a hot forging equipment for gear processing.

[0003] After searching, the utility model with patent number "CN217252563U" provides "a hot forging equipment for gear processing, including a workbench, a moving device is installed at the right end of the workbench, a collection box is arranged at the upper end of the moving device, a controller is installed at the right front end of the workbench, a protective component is installed at the upper front end of the workbench, a rectangular through slot is opened at the right end of the workbench, a slide is arranged in the rectangular through slot, the right end of the slide extends to the top of the collection box, a hydraulic cylinder is installed at the upper end of the workbench, and the output end of the hydraulic cylinder moves through the workbench. The upper inner wall of the workbench is connected with a punch head. The hot forging equipment for gear processing described in the utility model prevents workers' hands from being crushed by setting protective components, reduces the occurrence of safety accidents, and can drive the collection box to move left and right by setting a moving device to prevent gears from piling up too high and falling outside the collection box. Workers do not need to push the collection box, which reduces the burden on workers. However, if the production is long-term, since the position of the collection device of the device is relatively fixed, if the collection device can no longer accommodate the gears, it will cause the production equipment to stop working, and the production task cannot be completed, which reduces the production efficiency.

[0004] Therefore, we provide a hot forging equipment for gear processing. Utility Model Content

[0005] The purpose of the utility model is to provide a hot forging device for gear processing to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a hot forging device for gear processing, comprising a base plate and an adjustment mechanism, a controller is installed on one side of the upper end of the base plate, a hot forging machine is installed on the other side of the upper end of the base plate, and an adjustment mechanism is installed on one side of the hot forging machine;

[0007] The adjustment mechanism comprises a main guide, a storage box and a mounting block. The main guide is installed on one side of the hot forging machine, the storage box is installed on the bottom end of the main guide, and the mounting block is welded on one side of the bottom plate.

[0008] Preferably, the main guide member includes an adjusting block and a slide plate, the adjusting block is installed on the other side of the hot forging machine, and the slide plate is installed on one side of the adjusting block.

[0009] Preferably, the slide plate is welded to the storage box, a mounting groove is provided on the inner side of the storage box, a guide plate is installed on the inner bottom end of the storage box, and a support plate is slidably connected to the inside of the mounting groove.

[0010] Preferably, the upper end of the mounting block is movably connected to a square plate, and the storage box and the square plate are welded.

[0011] Preferably, auxiliary guide members are installed on both sides of the storage box, and the auxiliary guide members include a connecting block, a movable seat and a baffle. Connecting blocks are welded on both sides of the storage box, a movable seat is welded on one side of the connecting block, a baffle is installed on the upper end of the movable seat, and the storage box and the baffle are welded.

[0012] Preferably, a pushing member is installed inside the auxiliary guide member, and the pushing member includes a spring, a block and a rotating seat. A spring is welded to one end of the inside of the moving seat, and a block is welded to the other end of the spring. The moving seat and the block are slidably connected, and the block forms an elastic structure with the moving seat through the spring, and a rotating seat is welded to the upper end of the block.

[0013] Preferably, a fastener is installed on the inner side of the rotating seat, and the fastener includes a rotating rod and a clamping plate. The rotating seat is rotatably connected to the rotating rod inside, and the clamping plate is welded to the upper end of the rotating rod.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] 1. The hot forging equipment for gear processing can move the processed gears to the inside of the collection box for collection through the use of the storage box and the main guide. When the storage box can no longer accommodate the gears, another set of storage boxes can be moved to one side of the hot forging machine to continue the collection work, which can avoid the phenomenon that the collection box cannot be piled up and the production efficiency is affected;

[0016] 2. The support plate can be conveniently fixed by using the auxiliary guide, the pushing member and the bayonet member. If the support plate does not need to be fixed, the rotating seat can be pushed to move the bayonet to the back side of the baffle, which can reduce the damage of other parts to the protective device and increase the service life. Through the adjustable setting of the support plate, if the gears are piled up and cannot be accommodated, the adjustable support plate can conveniently move the gears out of the storage box. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1This is a schematic diagram of the overall structure of the hot forging equipment for gear processing of the utility model;

[0018] Figure 2 It is a schematic diagram of the structure of the controller of the utility model cooperating with the hot forging machine;

[0019] Figure 3 This is a schematic diagram of the structure of the adjustment mechanism of the utility model;

[0020] Figure 4 It is a schematic diagram of the disassembled structure of the auxiliary guide member, the pushing member and the buckle member of the utility model.

[0021] Numbers in the figure: 1, bottom plate; 11, controller; 12, hot forging machine; 2, adjusting mechanism; 21, main guide member; 211, adjusting block; 212, slide plate; 22, storage box; 221, mounting groove; 222, guide plate; 223, support plate; 23, mounting block; 231, square plate; 3, auxiliary guide member; 31, connecting block; 32, moving seat; 33, baffle; 4, pushing member; 41, spring; 42, clamping block; 43, rotating seat; 5, fastener; 51, rotating rod; 52, clamping plate. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0023] Embodiment 1

[0024] See also Figure 1-3 As shown, the utility model provides an embodiment: a hot forging device for gear processing, comprising a base plate 1 and an adjusting mechanism 2, a controller 11 is installed on one side of the upper end of the base plate 1, a hot forging machine 12 is installed on the other side of the upper end of the base plate 1, and an adjusting mechanism 2 is installed on one side of the hot forging machine 12;

[0025] The adjustment mechanism 2 includes a main guide 21, a storage box 22 and a mounting block 23. The main guide 21 is installed on one side of the hot forging machine 12, the storage box 22 is installed at the bottom end of the main guide 21, and the mounting block 23 is welded on one side of the bottom plate 1.

[0026] Furthermore, the main guide member 21 includes an adjusting block 211 and a slide plate 212. The adjusting block 211 is installed on the other side of the hot forging machine 12, and the slide plate 212 is installed on one side of the adjusting block 211. The adjusting block 211 provides a fixed moving direction, and the setting of the slide plate 212 enables the gear to move to the specified position along the path provided by the slide plate 212.

[0027] Furthermore, the slide plate 212 and the storage box 22 are welded, a mounting groove 221 is opened on the inner side of the storage box 22, a guide plate 222 is installed on the inner bottom end of the storage box 22, a support plate 223 is slidably connected inside the mounting groove 221, and the mounting groove 221 provides an installation path for the support plate 223, and the support plate 223 can support the gears in the storage box 22.

[0028] Furthermore, the upper end of the mounting block 23 is movably connected to a square plate 231 , and the storage box 22 and the square plate 231 are welded, so that the square plate 231 can support the storage box 22 . When the storage box 22 needs to be moved, the square plate 231 can conveniently move the position of the storage box 22 .

[0029] Embodiment 2

[0030] See also Figure 1 and Figure 4 As shown, compared with Example 1, as another implementation of the utility model, auxiliary guide members 3 are installed on both sides of the storage box 22, and the auxiliary guide members 3 include connecting blocks 31, a movable seat 32 and a baffle 33. Connecting blocks 31 are welded on both sides of the storage box 22, a movable seat 32 is welded on one side of the connecting block 31, a baffle 33 is installed on the upper end of the movable seat 32, and the storage box 22 and the baffle 33 are welded, the connecting block 31 can fix the movable seat 32, the movable seat 32 provides a moving path for the card block 42, and the baffle 33 can fix the card plate 52.

[0031] Furthermore, a pushing member 4 is installed inside the auxiliary guide member 3, and the pushing member 4 includes a spring 41, a block 42 and a rotating seat 43. The spring 41 is welded to one end of the inside of the moving seat 32, and the block 42 is welded to the other end of the spring 41. The moving seat 32 and the block 42 are slidably connected, and the block 42 forms an elastic structure with the moving seat 32 through the spring 41. The rotating seat 43 is welded to the upper end of the block 42. When the force acting on the spring 41 disappears, the block 42 can be pushed to the edge of the moving seat 32. The rotating seat 43 provides rotation support for the rotating rod 51, and the block 42 provides a connection.

[0032] Furthermore, a fastener 5 is installed on the inner side of the rotating seat 43, and the fastener 5 includes a rotating rod 51 and a clamping plate 52. The rotating seat 43 is internally rotatably connected with the rotating rod 51, and a clamping plate 52 is welded to the upper end of the rotating rod 51. The rotating rod 51 can change the position of the clamping plate 52, and the clamping plate 52 can fix the position of the support plate 223.

[0033] Working principle: First, a hot forging equipment for gear processing is moved to the working position. The first step is to control the hot forging machine 12 to start processing. The second step is to clamp and push the processed gear to the edge of the slide plate 212. At this time, the gear follows the path of the slide plate 212 and moves to the storage box 22. The third step is when there are too many gears in the storage box 22 to be stored, the collection box is placed on one side of the mounting block 23. The fourth step is to rotate the card plate 52, and the rotating rod 51 drives the card plate 52 to rotate. At this time, the card plate 52 is no longer in contact with the support plate 223. The fifth step is to push the rotating seat 43. At this time, the rotating seat 43 drives the card block 42 and the spring 41 to move. The sixth step is to make the card plate 52 contact with the baffle plate 33. At this time, the baffle plate 33 fixes the card plate 52. The seventh step is to drag the support plate 223. At this time, a gap is generated between the support plate 223 and the storage box 22, and the gear moves from the gap through the guide plate 222 to the inside of the collection box. This completes the use process of a hot forging equipment for gear processing.

Claims

1. A hot forging device for gear processing, comprising a base plate (1) and an adjustment mechanism (2), characterized in that: A controller (11) is installed on one side of the upper end of the base plate (1), a hot forging machine (12) is installed on the other side of the upper end of the base plate (1), and an adjustment mechanism (2) is installed on one side of the hot forging machine (12); The adjustment mechanism (2) comprises a main guide member (21), a storage box (22) and a mounting block (23); the main guide member (21) is installed on one side of the hot forging machine (12); the storage box (22) is installed at the bottom end of the main guide member (21); and the mounting block (23) is welded on one side of the base plate (1).

2. The hot forging equipment for gear processing according to claim 1, characterized in that: The main guide member (21) comprises an adjusting block (211) and a slide plate (212); the adjusting block (211) is installed on the other side of the hot forging machine (12); and the slide plate (212) is installed on one side of the adjusting block (211).

3. The hot forging equipment for gear processing according to claim 2, characterized in that: The slide plate (212) and the storage box (22) are welded, a mounting groove (221) is provided on the inner side of the storage box (22), a guide plate (222) is installed on the inner bottom end of the storage box (22), and a support plate (223) is slidably connected inside the mounting groove (221).

4. The hot forging equipment for gear processing according to claim 1, characterized in that: The upper end of the mounting block (23) is movably connected to a square plate (231), and the storage box (22) and the square plate (231) are welded.

5. The hot forging equipment for gear processing according to claim 1, characterized in that: Auxiliary guide members (3) are installed on both sides of the storage box (22), and the auxiliary guide members (3) include a connecting block (31), a movable seat (32) and a baffle (33). Connecting blocks (31) are welded on both sides of the storage box (22), a movable seat (32) is welded on one side of the connecting block (31), a baffle (33) is installed on the upper end of the movable seat (32), and the storage box (22) and the baffle (33) are welded.

6. The hot forging equipment for gear processing according to claim 5, characterized in that: A pushing member (4) is installed inside the auxiliary guide member (3), and the pushing member (4) comprises a spring (41), a block (42) and a rotating seat (43). A spring (41) is welded to one end of the inside of the moving seat (32), and a block (42) is welded to the other end of the spring (41). The moving seat (32) and the block (42) are slidably connected, and the block (42) forms an elastic structure with the moving seat (32) through the spring (41), and a rotating seat (43) is welded to the upper end of the block (42).

7. The hot forging equipment for gear processing according to claim 6, characterized in that: A fastener (5) is installed on the inner side of the rotating seat (43), and the fastener (5) comprises a rotating rod (51) and a clamping plate (52). The rotating seat (43) is rotatably connected to the inside thereof, and the clamping plate (52) is welded to the upper end of the rotating rod (51).

Citation Information

Patent Citations

  • Hot forging equipment for gear machining

    CN217252563U