Cutting and neatening assembly of facade embossing production line

Abstract

The utility model discloses a cutting and material aligning assembly of a facade embossing production line, which comprises an oil pressure automatic lifting platform, a length positioning and cutting assembly and an automatic material aligning machine, the oil pressure automatic lifting platform is matched with the length positioning and cutting assembly, and the length positioning and cutting assembly is matched with the automatic material aligning machine. By means of the design, full-automatic cutting and material tidying of the door face embossing production line are achieved, production efficiency is higher, and production cost is lower.

Description

Technical Field

[0001] The utility model relates to the technical field of doors, in particular to a cutting and aligning component of a door surface embossing production line. Background Art

[0002] In the traditional production process of door embossing, a lot of manpower is usually required, including material handling, embossing pattern positioning, embossing process monitoring, and finished product collection. These links are not only labor-intensive, but also inefficient and easily affected by human factors, resulting in unstable product quality. With the development of industrial automation technology, automated production lines have gradually become a development trend in the manufacturing industry, but in the field of door embossing, the application of fully automatic production lines is still relatively limited.

[0003] Most existing door embossing production lines use semi-automatic or manual operation, with a low degree of automation, and some key links still require manual intervention. Due to reliance on manual operation, the production speed is limited, it is difficult to meet the needs of large-scale production, and the production efficiency is low. The inconsistency of manual operation may cause fluctuations in product quality, affect product consistency, and make quality control difficult. There are certain safety risks in the manual operation process, especially in the handling of heavy objects and the operation of mechanical equipment. In addition, the maintenance cost is high, and the complex mechanical structure is prone to failure. In the door embossing production line, the automation requirements for cutting and aligning materials have been ignored, so it is necessary to improve the above problems. Summary of the invention

[0004] The utility model aims at the defects of low automation degree in the prior art and provides a new material cutting and leveling component for a door surface embossing production line.

[0005] In order to solve the above technical problems, the utility model is implemented through the following technical solutions:

[0006] A cutting and aligning component of a door surface embossing production line comprises an automatic hydraulic lifting platform, a length positioning cutting component and an automatic aligning machine. The automatic hydraulic lifting platform cooperates with the length positioning cutting component, and the length positioning cutting component cooperates with the automatic aligning machine.

[0007] The hydraulic automatic lifting platform acts as a buffer to increase the fault tolerance. If there are too many coils unwinding, the platform can be lowered to increase the steel length. If there are too few coils unwinding, the platform can be raised to better support the steel. During the initial production of newly placed coils, the platform is raised to make it easier for the steel to be connected to the length positioning cutting assembly. The length positioning cutting assembly is used to cut the steel. The automatic material aligner is used to stack the cut steel neatly.

[0008] The utility model realizes the full-automatic cutting and material alignment of the door surface embossing production line through the design, and has higher production efficiency and lower production cost.

[0009] Preferably, in the above-mentioned cutting and leveling component of the door surface embossing production line, the hydraulic automatic lifting platform is provided with front and rear corresponding lifting roller groups, and the hydraulic automatic lifting platform is provided with a receiving pit, and the receiving pit cooperates with the lifting roller group.

[0010] When the steel coil is unwound more, the lifting roller group can be lowered, and the steel is drooped into the holding pit, increasing the steel holding length. When the steel coil is unwound less, the lifting roller group can be raised to better support the steel.

[0011] Preferably, in the above-mentioned cutting and leveling component of the door surface embossing production line, the length positioning and cutting component comprises a length positioning machine and a shearing machine, and the length positioning machine cooperates with the shearing machine.

[0012] The length positioning machine is used to position the length of steel. The shearing machine is used to cut the steel.

[0013] Preferably, in the cutting and aligning component of the above-mentioned door surface embossing production line, the length positioning machine is provided with a positioning roller group.

[0014] The positioning roller set positions the steel length by roller diameter and rotation degree, which improves the accuracy.

[0015] Preferably, in the above-mentioned cutting and leveling component of the door surface embossing production line, the shearing machine is provided with an upper fixed knife and a lower crankshaft cutting knife which cooperate with each other.

[0016] The upper fixed knife does not move, and the lower crankshaft cutting knife moves up and down continuously through the crankshaft, thereby realizing steel cutting.

[0017] Preferably, in the above-mentioned cutting and aligning assembly of the door surface embossing production line, the automatic aligning machine is provided with left and right corresponding sheet material rotation and positioning mechanisms.

[0018] The sheet metal rotating and positioning mechanism rotates downward to stack the cut steel materials neatly.

[0019] Preferably, in the above-mentioned cutting and aligning assembly of the door surface embossing production line, the sheet material rotation and positioning mechanism is provided with a positioning roller group, and the positioning roller group is an evenly distributed triple structure.

[0020] The positioning roller group is used to position steel. The design of the roller makes it easier to move the steel when it is transported, preventing scratches. The uniform distribution makes the force more uniform. The triple structure makes the positioning roller group in three rows, which improves the space utilization rate. One turn can position three times.

[0021] Preferably, in the above-mentioned cutting and aligning component of the door surface embossing production line, the automatic aligning machine is provided with corresponding front and rear positioning baffles.

[0022] The positioning baffle is used to position the steel, which further improves the accuracy of steel positioning, allowing the steel to stop in the center of the pallet below, making the steel stacked on the pallet more neat.

[0023] Preferably, in the cutting and aligning component of the above-mentioned door surface embossing production line, a hydraulic lift is provided at the bottom of the automatic aligning machine.

[0024] The hydraulic lift is used to lift the steel pallet, and it is lifted and lowered according to the height of the steel stack to ensure the stacking effect at the top. After the stacking is completed, it can be lowered to the bottom, making it convenient for the smart shuttle to enter under the pallet and take the pallet to the next process. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a schematic diagram of the structure of the utility model;

[0026] Figure 2 It is a structural schematic diagram of the hydraulic automatic lifting platform in the utility model;

[0027] Figure 3 The structure diagram of the automatic material leveling machine in the utility model is shown in FIG. Figure 1 ;

[0028] Figure 4 The structure diagram of the automatic material leveling machine in the utility model is shown in FIG. Figure 2 . DETAILED DESCRIPTION

[0029] The following is combined with Figure 1-4 The present invention is further described in detail with the following specific embodiments, but they are not intended to limit the present invention:

[0030] Example 1

[0031] A cutting and aligning component of a door surface embossing production line includes a hydraulic automatic lifting platform 4, a length positioning cutting component 5, and an automatic aligning machine 7. The hydraulic automatic lifting platform 4 cooperates with the length positioning cutting component 5, and the length positioning cutting component 5 cooperates with the automatic aligning machine 7.

[0032] Preferably, the hydraulic automatic lifting platform 4 is provided with front and rear corresponding lifting roller groups 41 , and the hydraulic automatic lifting platform 4 is provided with a receiving pit 42 , and the receiving pit 42 cooperates with the lifting roller group 41 .

[0033] Preferably, the length positioning and cutting assembly 5 comprises a length positioning machine 51 and a shearing machine 52 , and the length positioning machine 51 cooperates with the shearing machine 52 .

[0034] Preferably, the length positioning machine 51 is provided with a positioning roller set 53 .

[0035] Preferably, the shearing machine 52 is provided with an upper fixed knife and a lower crankshaft shearing knife that cooperate with each other.

[0036] Preferably, the automatic material aligning machine 7 is provided with left and right corresponding sheet material rotation positioning mechanisms 71 .

[0037] Preferably, the sheet material rotation positioning mechanism 71 is provided with a positioning roller set 72, and the positioning roller set 72 is in a triple structure with uniform distribution.

[0038] Preferably, the automatic material leveling machine 7 is provided with corresponding front and rear positioning baffles 73 .

[0039] Preferably, a hydraulic lift 74 is provided at the bottom of the automatic material leveling machine 7 .

[0040] like Figure 1 As shown, the hydraulic automatic lifting platform 4, the length positioning cutting assembly 5, the conveyor belt 6, and the automatic material aligning machine 7 are arranged in double rows, and the track 9 connects all places.

[0041] like Figure 2 As shown, the lifting roller group 41 can automatically rise and fall according to the amount of unwinding, so that the steel can droop into the receiving pit 42 to achieve buffering and increase the fault tolerance rate. During the initial production of the newly placed steel coil, the lifting roller group 41 is raised, which makes it easier for the steel to be connected to the length positioning machine 51. The shearing machine 52 cuts the steel through the upper fixed knife and the lower crankshaft shearing machine according to the length positioning information of the positioning roller group 53. The positioning roller group 53 locates the length of the steel by the roller diameter and rotation degree. The upper fixed knife does not move, and the lower crankshaft shearing machine continuously moves up and down through the crankshaft to cut the steel. After the steel is cut, it is transported to the automatic material leveling machine 7 through the conveyor belt 6.

[0042] Figure 4 In order to more clearly show the automatic material leveling machine 7, the ground is removed. The concave and convex spatial positions of the ground refer to the positions of the track 9.

[0043] like Figure 3-4As shown, the steel material has a speed, slides on the positioning roller group 72, hits the positioning baffle 73 in the forward direction, and then stops. The sheet material rotation positioning mechanism 71 rotates downward, and the steel material falls flat into the center of the tray below. When the steel material falls, the front and rear directions of the steel material are limited by the positioning baffles 73. The front and rear distance of the positioning baffle 73 can be adjusted. To stack the steel materials, the hydraulic lift 74 is required to lift the pallet 300mm away from the conveying plane of the conveyor belt 6. After the pallet is raised, the front and rear directions can be limited by the positioning baffle 73, and the front and rear directions are matched with the avoidance grooves of the corresponding positioning baffles 73. After the steel materials are stacked, the hydraulic lift 74 is lowered back into the ground, and the intelligent shuttle 91 enters under the pallet and takes the pallet away to the next process.

[0044] The utility model uses a servo motor.

[0045] In conclusion, the above is only a preferred embodiment of the present invention, and all equivalent changes and modifications made within the scope of the patent application for the present invention should fall within the scope of the present invention.

Claims

1. A cutting and trimming component for a facade embossing production line, characterized in that: It comprises an oil pressure automatic lifting platform (4), a length positioning cutting component (5), and an automatic material leveling machine (7). The oil pressure automatic lifting platform (4) cooperates with the length positioning cutting component (5), and the length positioning cutting component (5) cooperates with the automatic material leveling machine (7).

2. The cutting and trimming assembly of the facade embossing production line according to claim 1, characterized in that: The hydraulic automatic lifting platform (4) is provided with front and rear corresponding lifting roller groups (41), and the hydraulic automatic lifting platform (4) is provided with a receiving pit (42), and the receiving pit (42) cooperates with the lifting roller group (41).

3. The cutting and trimming assembly of the door surface embossing production line according to claim 1 is characterized in that: The length positioning and cutting assembly (5) comprises a length positioning machine (51) and a shearing machine (52), and the length positioning machine (51) cooperates with the shearing machine (52).

4. The cutting and trimming assembly of the door surface embossing production line according to claim 3 is characterized in that: The length positioning machine (51) is provided with a positioning roller group (53).

5. The cutting and trimming assembly of the door surface embossing production line according to claim 3 is characterized by: The plate shearing machine (52) is provided with an upper fixed knife and a lower crankshaft shearing knife which cooperate with each other.

6. The cutting and trimming assembly of the door surface embossing production line according to claim 1, characterized in that: The automatic material alignment machine (7) is provided with left and right corresponding sheet material rotation positioning mechanisms (71).

7. The cutting and trimming assembly of the door surface embossing production line according to claim 6, characterized in that: The sheet material rotation positioning mechanism (71) is provided with a positioning roller group (72), and the positioning roller group (72) is in a triple structure with uniform distribution.

8. The cutting and trimming assembly of the door surface embossing production line according to claim 6, characterized in that: The automatic material leveling machine (7) is provided with corresponding front and rear positioning baffles (73).

9. The cutting and trimming assembly of the door surface embossing production line according to claim 6, characterized in that: A hydraulic lift (74) is provided at the bottom of the automatic material leveling machine (7).

Images