Beveling machine for pipeline

By using a combination of a bidirectional screw and a synchronous rotation unit in a pipe bevel machine, the problem of misalignment between the pipe and the cutting knife in the prior art is solved, and the accuracy of pipeline bevel processing and the simplicity of operation are achieved.

CN222944638UActive Publication Date: 2025-06-06JIANGSU LIANGCHENG METALLURGICAL MACHINERY MANUFACTURING CO LTD
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Patent Information

Application Number
CN202421766683.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-24
Publication Date
2025-06-06
Estimated Expiration
2034-07-24

AI Technical Summary

Technical Problem

During the clamping process, existing pipeline bevel machines are prone to misalignment between the pipeline and the cutting knife due to different moving distances of the propeller, resulting in inaccurate bevel processing.

Method used

A bevel machine for pipelines is designed, using a combination of a bidirectional screw and a synchronous rotation unit. By controlling the handwheel, the hexagonal connecting rod, gear transmission unit and transmission chain are driven, so as to achieve synchronous movement of the arc clamp to ensure consistent clamping of the pipeline.

Benefits of technology

It effectively reduces the misalignment between the pipeline and the bevel cutter, ensures the accuracy of the pipe bevel processing, is simple and convenient to operate, and has good practicality.

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Abstract

The utility model discloses a beveling machine for a pipeline, which relates to the technical field of pipeline processing and comprises a device base, a supporting plate is mounted at the top of the device base, a rotating motor is fixedly arranged on the side portion of the supporting plate, and the output end of the rotating motor penetrates through the supporting plate and is provided with a U-shaped frame. Groove cutters are detachably mounted at the two ends of the U-shaped frame. The pipeline clamping device is reasonable in structure, when the control hand wheel is pulled and rotated, the two arc-shaped clamping plates can be driven to move face to face or back to back through the hexagonal connecting rod, the control rotating rod, the transmission chain wheel, the transmission chain, the driving bevel gear, the driven bevel gear, the two-way lead screw and the movable block, and therefore the purpose of clamping and fixing a pipeline at a time is achieved; and the clamped and fixed pipeline is concentric with the output end of the rotating motor, so that the situation that the clamped pipeline and the groove cutter are staggered is effectively reduced, the precision of pipeline groove machining is ensured, operation is easy and convenient, and practicability is good.
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Description

Technical Field

[0001] The utility model relates to the technical field of pipeline processing, in particular to a pipeline beveling machine. Background Art

[0002] The pipe beveling machine is a special tool for chamfering the front face of the pipe or flat plate before welding. It solves the shortcomings of flame cutting, grinder grinding and other operating processes such as irregular angles, rough slopes, and high working noise. It has the advantages of easy operation, standard angles, and smooth surfaces.

[0003] The patent with publication number CN218016111U in the prior art discloses a portable pipe beveling machine, which can clamp and restrict the pipe through the mutual cooperation of a fixed plate, a clamping plate, a push rod and a threaded groove, thereby preventing the pipe mouth from sliding during the processing, and solving the problem of insufficient clamping of the pipe and easy tilting of the pipe angle. However, when using it, the staff needs to rotate the two push rods in sequence to clamp and restrict the pipe. During the clamping process, it is easy for the clamped pipe and the cutting knife to be misaligned due to the different moving distances of the two push rods, which will lead to inaccurate beveling processing and the practicality needs to be improved. Therefore, in order to solve the above problems, the present application proposes a pipe beveling machine. Utility Model Content

[0004] The purpose of the present application is to provide a pipe beveling machine to solve the problem mentioned in the background technology that during the clamping process, the clamped pipe and the cutting knife may be misaligned due to the different moving distances of the two push rods, resulting in inaccurate beveling processing.

[0005] To achieve the above-mentioned purpose, the present application provides the following technical solutions: a pipe beveling machine, comprising a device base, a support plate is installed on the top of the device base, a rotating motor is fixedly installed on the side of the support plate, the output end of the rotating motor passes through the support plate and is installed with a U-shaped frame, and beveling cutters are detachably installed at both ends of the U-shaped frame, a linkage cavity is opened in the device base, two bidirectional screw rods are rotatably installed on the bottom inner wall of the linkage cavity, a synchronous rotation unit is commonly connected between the two bidirectional screw rods, the top ends of the two bidirectional screw rods extend to the outside of the device base, and the two bidirectional screw rods are both threaded sleeves There are two moving blocks, and the sides of the two moving blocks located on the same horizontal plane that are close to each other are jointly installed with an arc-shaped clamping plate, and the two arc-shaped clamping plates are concentric with the output end of the rotating motor. A mounting hole is opened on the inner wall of the side of the linkage cavity, and a control rotating rod is rotatably installed in the mounting hole. One end of the control rotating rod is connected to one of the two-way screw rods through a gear transmission unit, and the other end of the control rotating rod is installed with a hexagonal connecting rod, and a control handwheel is slidably sleeved on the hexagonal connecting rod. A blocking plate is installed on the end of the hexagonal connecting rod, and a locking unit for fixing the control handwheel is provided on the base of the device.

[0006] Preferably, the synchronous rotation unit comprises two transmission sprockets respectively sleeved and mounted on the two bidirectional screw rods, and a transmission chain is commonly adapted and mounted on the two transmission sprockets.

[0007] Preferably, the gear transmission unit comprises a driving bevel gear mounted on the end of the control rotating rod, and a driven bevel gear meshing with the driving bevel gear is sleeved and mounted on one of the bidirectional lead screws.

[0008] Preferably, the locking unit comprises a plurality of locking rods evenly mounted on the side of the control hand wheel, a plurality of locking holes matching the locking rods are evenly formed on the side of the device base, and an elastic reset element is mounted on the control hand wheel.

[0009] Preferably, the elastic reset element comprises a reset spring sleeved on the hexagonal connecting rod, and two ends of the reset spring are respectively mounted on the sides of the control hand wheel and the blocking plate.

[0010] Preferably, anti-slip rubber pads are fixedly provided on the inner curved surfaces of the two curved clamping plates.

[0011] Preferably, a plurality of fixed suction cups are evenly installed on the bottom of the device base.

[0012] In summary, the technical effects and advantages of the utility model are:

[0013] 1. The utility model has a reasonable structure. When the control hand wheel is turned, the two bidirectional screws are driven to rotate together through the hexagonal connecting rod, the control rotating rod, the transmission sprocket, the transmission chain, the active bevel gear, and the driven bevel gear. The rotation of the bidirectional screw drives the two arc-shaped clamping plates to move toward or away from each other through the moving block, thereby achieving the purpose of clamping and fixing the pipe at one time. The clamped and fixed pipe is concentric with the output end of the rotating motor, which effectively reduces the misalignment between the clamped pipe and the groove cutter, ensuring the accuracy of the pipe groove processing, simple and convenient operation, and good practicality.

[0014] 2. In the utility model, when the control hand wheel is pulled, the locking rod will be driven to move out of the locking socket. At this time, the control hand wheel can be rotated to perform the clamping operation. When the control hand wheel is released, the elastic force of the reset spring will squeeze and push the control hand wheel to automatically reset, and drive the locking rod to automatically move into the locking socket to lock the control hand wheel so that it cannot rotate. This effectively reduces the situation where the pipeline becomes loose due to accidentally touching the control hand wheel during processing, and has good stability during use. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without paying any creative work.

[0016] Figure 1 This is a schematic diagram of the three-dimensional structure of a pipe beveling machine according to an embodiment of the present application;

[0017] Figure 2 This is a schematic diagram of a partial cross-section structure of a device base in an embodiment of the present application;

[0018] Figure 3 It is a partially enlarged structural schematic diagram of the locking unit in the embodiment of the present application;

[0019] Figure 4 This is a schematic diagram of the front view of the pipe beveling machine according to an embodiment of the present application.

[0020] In the figure: 1. device base; 2. support plate; 3. rotating motor; 4. U-shaped frame; 5. bevel cutter; 6. bidirectional screw rod; 7. moving block; 8. arc clamping plate; 9. control rotating rod; 10. transmission sprocket; 11. transmission chain; 12. active bevel gear; 13. driven bevel gear; 14. hexagonal connecting rod; 15. control hand wheel; 16. blocking plate; 17. locking rod; 18. locking socket; 19. reset spring; 20. fixed suction cup. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] Example: Reference Figure 1-Figure 4 The pipe beveling machine shown in the figure comprises a device base 1, a support plate 2 is welded and installed on the top of the device base 1, a rotating motor 3 is fixedly installed on the side of the support plate 2 by bolts, the output end of the rotating motor 3 passes through the support plate 2 and is fixedly installed with a U-shaped frame 4 through a coupling, and beveling cutters 5 are detachably installed at both ends of the U-shaped frame 4 by bolts, a linkage cavity is opened in the device base 1, and two bidirectional screw rods 6 are rotatably installed on the bottom inner wall of the linkage cavity through bearings, a synchronous rotation unit is connected between the two bidirectional screw rods 6, the top ends of the two bidirectional screw rods 6 extend to the outside of the device base 1, and two movable screw rods 6 are threadedly sleeved on the two bidirectional screw rods 6. Block 7, the sides of the two moving blocks 7 located on the same horizontal plane that are close to each other are welded with an arc-shaped clamping plate 8, the two arc-shaped clamping plates 8 are concentric with the output end of the rotating motor 3, and a mounting hole is provided on the inner wall of the side of the linkage cavity. A control rotating rod 9 is rotatably installed in the mounting hole through a bearing, one end of the control rotating rod 9 is connected to one of the two-way screw rods 6 through a gear transmission unit, and a hexagonal connecting rod 14 is welded and installed on the other end of the control rotating rod 9, a control handwheel 15 is slidably sleeved on the hexagonal connecting rod 14, and a blocking plate 16 is welded and installed on the end of the hexagonal connecting rod 14, and a locking unit for fixing the control handwheel 15 is provided on the device base 1.

[0023] By means of the above structure, when the control hand wheel 15 is rotated, the control rotating rod 9 will be driven to rotate through the hexagonal connecting rod 14. The rotation of the control rotating rod 9 will drive one of the two-way screw rods 6 to rotate synchronously through the gear transmission unit. At this time, under the action of the synchronous rotation unit, the other two-way screw rod 6 will be driven to rotate together. The rotation of the two-way screw rod 6 will drive the two arc-shaped clamping plates 8 to move toward or away from each other through the moving block 7, thereby achieving the purpose of clamping and fixing the pipeline at one time. The clamped and fixed pipeline is concentric with the output end of the rotating motor 3, which effectively reduces the misalignment between the clamped pipeline and the groove cutter 5, ensures the accuracy of the pipeline groove processing, is simple and convenient to operate, and has good practicality.

[0024] As a preferred implementation of this embodiment, the synchronous rotation unit includes two transmission sprockets 10 respectively mounted on the two bidirectional screw rods 6, and a transmission chain 11 is commonly mounted on the two transmission sprockets 10. The advantage of this arrangement is that when one of the bidirectional screw rods 6 rotates, the other bidirectional screw rod 6 is driven to rotate together through the transmission sprocket 10 and the transmission chain 11, thereby achieving the purpose of making the two bidirectional screw rods 6 rotate synchronously.

[0025] As a preferred implementation of this embodiment, the gear transmission unit includes a driving bevel gear 12 installed on the end of the control rotating rod 9, and a driven bevel gear 13 meshing with the driving bevel gear 12 is sleeved and installed on one of the bidirectional screw rods 6. The advantage of this arrangement is that when the control rotating rod 9 rotates, the driving bevel gear 12 is driven to rotate, and the driving bevel gear 12 rotates to drive the driven bevel gear 13 to rotate, thereby achieving the purpose of driving the bidirectional screw rod 6 to rotate synchronously.

[0026] As a preferred implementation of this embodiment, the locking unit includes a plurality of locking rods 17 evenly installed on the side of the control hand wheel 15, a plurality of locking sockets 18 matching the locking rods 17 are evenly opened on the side of the device base 1, and an elastic reset element is installed on the control hand wheel 15. The advantage of this arrangement is that when the control hand wheel 15 is pulled, the locking rod 17 will be driven to move out of the locking socket 18. At this time, the control hand wheel 15 can be rotated to perform a clamping operation. When the control hand wheel 15 is pushed so that the locking rod 17 moves into the locking socket 18, the control hand wheel 15 can be locked and cannot be rotated, thereby effectively reducing the situation where the pipeline becomes loose due to accidentally touching the control hand wheel 15, and the stability is good during use.

[0027] In this embodiment, the elastic reset element includes a reset spring 19 sleeved on the hexagonal connecting rod 14, and the two ends of the reset spring 19 are respectively installed on the side of the control hand wheel 15 and the blocking sheet 16. The advantage of this arrangement is that when the control hand wheel 15 is released, the elastic force of the reset spring 19 will squeeze and push the control hand wheel 15 to automatically reset, and then the locking rod 17 can automatically move into the locking hole 18, so that the control hand wheel 15 is always locked and cannot rotate.

[0028] As a preferred implementation of this embodiment, anti-skid rubber pads are fixed on the inner arc surfaces of the two arc-shaped clamping plates 8. The advantage of this arrangement is that it can play a certain buffering role when clamping the pipe, effectively reducing the situation where the pipe is clamped, and at the same time it can also increase the friction between the arc-shaped clamping plate 8 and the pipe, making it more stable when clamping.

[0029] As a preferred implementation of this embodiment, a plurality of fixed suction cups 20 are evenly installed at the bottom of the device base 1. The advantage of such an arrangement is that the device can be adsorbed and fixed on the ground, and is stable and reliable when used.

[0030] How this utility works:

[0031] When in use, place the pipe to be processed between the two arc-shaped clamping plates 8, pull the control hand wheel 15 until the locking plug 17 moves out of the locking plug hole 18, at this time, the control hand wheel 15 can be rotated, and the rotation of the control hand wheel 15 will drive the control rotating rod 9 to rotate through the hexagonal connecting rod 14, and the rotation of the control rotating rod 9 will drive one of the two-way screw rods 6 to rotate synchronously through the active bevel gear 12 and the driven bevel gear 13, and under the joint action of the transmission sprocket 10 and the transmission chain 11, it will drive the other two-way screw rod 6 to rotate together, and the rotation of the two-way screw rod 6 will drive the two arc-shaped clamping plates 8 to move toward each other through the moving block 7, thereby realizing that it can be once The purpose of the pipeline is to clamp and fix the pipeline, and the clamped pipeline is concentric with the output end of the rotating motor 3, which effectively reduces the misalignment between the clamped pipeline and the groove cutter 5, ensuring the accuracy of the pipeline groove processing. After the fixation is completed, the control hand wheel 15 can be directly released. Under the elastic force of the reset spring 19, the control hand wheel 15 will be squeezed and pushed to automatically reset, so that the locking rod 17 can automatically move into the locking socket 18, and the control hand wheel 15 will be locked and cannot rotate. The situation of the pipeline loosening due to accidentally touching the control hand wheel 15 during processing is effectively reduced, and the stability is good during use.

[0032] Finally, it should be noted that the above is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.

Claims

1. A pipe beveling machine, comprising a device base (1), characterized in that: A support plate (2) is installed on the top of the device base (1), a rotating motor (3) is fixedly installed on the side of the support plate (2), the output end of the rotating motor (3) passes through the support plate (2) and is installed with a U-shaped frame (4), and groove cutters (5) are detachably installed at both ends of the U-shaped frame (4), a linkage cavity is opened in the device base (1), two bidirectional screw rods (6) are rotatably installed on the bottom inner wall of the linkage cavity, a synchronous rotation unit is commonly connected between the two bidirectional screw rods (6), the top ends of the two bidirectional screw rods (6) extend to the outside of the device base (1), and two moving blocks (7) are threadedly sleeved on the two bidirectional screw rods (6), and the two bidirectional screw rods (6) located on the same horizontal plane are arranged on the same horizontal plane. The sides of the moving blocks (7) close to each other are jointly installed with an arc-shaped clamping plate (8), and the two arc-shaped clamping plates (8) are cocentric with the output end of the rotating motor (3). A mounting hole is opened on the inner wall of the side of the linkage cavity, and a control rotating rod (9) is rotatably installed in the mounting hole. One end of the control rotating rod (9) is connected to one of the two-way screw rods (6) through a gear transmission unit, and the other end of the control rotating rod (9) is installed with a hexagonal connecting rod (14), and a control hand wheel (15) is slidably sleeved on the hexagonal connecting rod (14). A blocking plate (16) is installed at the end of the hexagonal connecting rod (14), and a locking unit for fixing the control hand wheel (15) is provided on the base (1) of the device.

2. The pipe beveling machine according to claim 1, characterized in that: The synchronous rotation unit comprises two transmission sprockets (10) respectively sleeved and mounted on the two bidirectional screw rods (6), and a transmission chain (11) is commonly adapted and mounted on the two transmission sprockets (10).

3. The pipe beveling machine according to claim 1, characterized in that: The gear transmission unit comprises a driving bevel gear (12) mounted on the end of the control rotating rod (9), and a driven bevel gear (13) meshing with the driving bevel gear (12) is sleeved and mounted on one of the bidirectional screw rods (6).

4. The pipe beveling machine according to claim 1, characterized in that: The locking unit comprises a plurality of locking rods (17) uniformly mounted on the side of the control hand wheel (15); a plurality of locking holes (18) matching the locking rods (17) are uniformly opened on the side of the device base (1); and an elastic reset element is mounted on the control hand wheel (15).

5. The pipe beveling machine according to claim 4, characterized in that: The elastic reset element comprises a reset spring (19) sleeved on the hexagonal connecting rod (14), and two ends of the reset spring (19) are respectively mounted on the sides of the control hand wheel (15) and the blocking plate (16).

6. The pipe beveling machine according to claim 1, characterized in that: Anti-skid rubber pads are fixedly arranged on the inner curved surfaces of the two curved clamping plates (8).

7. The pipe beveling machine according to claim 1, characterized in that: A plurality of fixed suction cups (20) are evenly mounted on the bottom of the device base (1).

Citation Information

Patent Citations

  • Portable pipeline beveling machine

    CN218016111U