Earphone cable welding jig

By designing headphone cable welding tools, using the combination of integrated disc, outer frame, elastic strip, grip ring and positioning components, the problems of low welding efficiency and string welding of headphone cables in the prior art are solved, and efficient multi-component cable welding is achieved.

CN222944668UActive Publication Date: 2025-06-06SUZHOU LIFA ELECTRONICS
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Patent Information

Application Number
CN202421581872.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-05
Publication Date
2025-06-06
Estimated Expiration
2034-07-05

AI Technical Summary

Technical Problem

During the welding process of existing headphone cables, due to the large number of split cables, the welding efficiency is low, and string welding is prone to occur, which makes it inconvenient to operate.

Method used

A headphone cable welding tool is designed, including integrated disc, outer frame, elastic strip, grip ring and positioning components. Through the cooperation of these components, independent positioning and welding of multi-component cables are achieved.

Benefits of technology

Through this welding tool, the ends of the multi-component cable can be welded simultaneously, avoiding string welding, improving the welding efficiency of the headphone cable, and simplifying the operation process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an earphone cable welding jig which comprises an integrated disc, the integrated disc is vertically provided with a plurality of groups of through holes in a penetrating mode, the number of the through holes is equal to that of branch cables, the outer surface wall of the integrated disc is rotationally connected with two groups of outer frames through two groups of convex shafts, and the tops of the two groups of outer frames are fixedly connected with elastic strips. In the application, an operator enables a plurality of groups of cables to sequentially pass through a plurality of groups of through holes through the other hand until the to-be-welded end parts of the plurality of groups of cables are all arranged below the integrated disc, then the welding jig and the cables are integrally moved, and after the end parts of the plurality of groups of cables are simultaneously coated with a soldering flux, the welding jig and the cables are integrally welded. According to the earphone cable welding device, the ends of the multiple sets of cables are in contact with tin liquid in the tin furnace at the same time, so that welding of the multiple sets of cables is achieved at the same time, the ends of each set of cables are provided with independent areas through the integrated disc and the corresponding number of through holes, series welding is avoided, and the welding efficiency of earphone cables is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of earphone cable processing, in particular to an earphone cable welding tool. Background Art

[0002] The headphone cable is the cable that connects the headphones to the audio playback device. It is responsible for transmitting audio signals so that users can hear the sound.

[0003] Welding fixtures, also known as welding clamps, are special tools used to fix, position and support workpieces during welding to ensure welding quality and repeatability. They are designed to meet specific welding task requirements, improve work efficiency, ensure the accuracy of welding parts, protect operator safety and simplify complex welding operations.

[0004] The existing headphone cable body is composed of a multi-component cable and an insulating sleeve wrapped around the outside of the multi-component cable. When welding the cable ends, due to the large number of branch cables, in order to avoid string welding, the ends of the branch cables are often welded one by one manually. The overall operation is inconvenient and reduces the welding efficiency of the secondary cable. Therefore, it is urgent to propose a corresponding headphone cable welding jig to solve the above problems. Utility Model Content

[0005] The purpose of the utility model is to provide a welding jig for earphone cables in order to solve the above problems.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] The headphone cable welding jig includes an integrated plate, wherein the integrated plate is vertically penetrated with multiple groups of through holes equal in number to the distribution cables, the outer wall of the integrated plate is rotatably connected to two groups of outer frames through two groups of convex shafts, the tops of the two groups of outer frames are fixedly connected to elastic strips, the back surfaces of the two groups of elastic strips are fixedly connected to two groups of holding rings, and a positioning component for cable positioning is provided between the opposite surfaces of the two groups of elastic strips.

[0008] Preferably, the outer wall of the convex shaft is fixedly connected with a convex ring, and the convex ring and the outer wall of the convex shaft are both rotatably connected to the inner wall of the outer frame.

[0009] Preferably, an outer wall of one group of the two groups of outer frames is fixedly connected with a fixing sleeve, an inner wall of the fixing sleeve abuts against an outer wall of the convex shaft, and a fixing portion for locking the position of the outer frame is arranged on the outer side of the fixing sleeve.

[0010] Preferably, the fixing portion comprises a positioning rod, an outer wall of the positioning rod is screwed to an inner wall of the fixing sleeve, an open end of the positioning rod abuts against an outer wall of the convex shaft, and a rubber sleeve is wrapped around the open end of the positioning rod.

[0011] Preferably, the tops of the multiple groups of perforations are all provided with guide sleeves, and the bottoms of the multiple groups of guide sleeves are all fixedly connected to the top of the integrated disk, and a frame is fixedly connected between the two groups of elastic strips.

[0012] Preferably, the positioning assembly comprises two groups of clamping blocks, the two groups of clamping blocks are fixedly connected to the two groups of elastic strips respectively, and the two groups of clamping blocks are both in arc-shaped structures.

[0013] In summary, due to the adoption of the above technical solution, the beneficial effects of the utility model are:

[0014] 1. In the present application, the operator passes the thumb and index finger of one hand through two groups of holding rings, then stretches out the two groups of elastic strips, places the end of the headphone cable downward between the two groups of elastic strips, resets the two groups of elastic strips, and the clamping blocks on the outer walls of the two groups of elastic strips are both against the outer wall of the headphone cable body, thereby achieving local positioning of the headphone cable. Then the operator passes the multi-component cable through the multiple groups of perforations in sequence with the other hand until the ends of the multi-component cable to be welded are all placed under the integrated disk, and then moves the welding jig and the cable as a whole, and after applying flux to the ends of the multi-component cable at the same time, the ends of the multi-component cable are simultaneously contacted with the tin liquid inside the tin furnace, thereby achieving the welding of the multi-component cables at the same time. The integrated disk and the corresponding number of perforations make the ends of each component cable have an independent area, thereby avoiding series welding, thereby improving the welding efficiency of the headphone cable.

[0015] 2. In the present application, the staggered holding ring and integrated disk realize the positioning of the cable while avoiding the obstruction of the line of sight when the cable is combined and pierced. At the same time, the outer frame can be deflected, and the inner wall of the outer frame rotates and cooperates with the convex ring while the fixed sleeve rotates and cooperates with the convex shaft until the misalignment angle of the holding ring and the integrated disk reaches a suitable range. The positioning rod is rotated to make it screwed with the inner wall of the fixing sleeve until the open end of the positioning rod abuts against the outer wall of the convex shaft, so that the misalignment angle between the holding ring and the integrated disk can be adjusted accordingly according to usage requirements. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 The overall structure schematic diagram provided according to the embodiment of the utility model is shown;

[0017] Figure 2 A schematic diagram of the structure of a clamping block provided according to an embodiment of the utility model is shown;

[0018] Figure 3 A schematic diagram of the structure of an integrated disk provided according to an embodiment of the utility model is shown;

[0019] Figure 4 A schematic structural diagram of a fixing sleeve provided according to an embodiment of the utility model is shown.

[0020] Legend:

[0021] 1. Integrated disk; 2. Guide sleeve; 3. External frame; 4. Elastic strip; 5. Frame; 6. Holding ring; 7. Clamping block; 8. Perforation; 9. Positioning rod; 10. Protruding shaft; 11. Protruding ring; 12. Fixed sleeve. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1-4 , the utility model provides a technical solution:

[0024] The headphone cable welding jig comprises an integrated plate 1, wherein the integrated plate 1 is vertically penetrated with a plurality of through holes 8 having the same number as the distribution cables, and the outer wall of the integrated plate 1 is rotatably connected with two sets of outer frames 3 through two sets of convex shafts 10, and the tops of the two sets of outer frames 3 are fixedly connected with elastic strips 4, and the back surfaces of the two sets of elastic strips 4 are fixedly connected with two sets of holding rings 6, and a positioning component for cable positioning is arranged between the opposite surfaces of the two sets of elastic strips 4;

[0025] The operator passes the thumb and index finger of one hand through the two groups of holding rings 6, then stretches the two groups of elastic strips 4 outward, places the end of the headphone cable downward between the two groups of elastic strips 4, resets the two groups of elastic strips 4, and the clamping blocks 7 on the outer walls of the two groups of elastic strips 4 abut against the outer wall of the headphone cable body, thereby achieving local positioning of the headphone cable. The operator then uses the other hand to pass the multi-component cable through the multiple groups of perforations 8 in sequence until the ends of the multi-component cable to be welded are all placed under the integrated disk 1, and then moves the welding jig and the cable as a whole, and after applying flux to the ends of the multi-component cable at the same time, the ends of the multi-component cable are simultaneously contacted with the tin liquid inside the tin furnace, thereby realizing the welding of the multi-component cables at the same time. The integrated disk 1 and the corresponding number of perforations 8 make the ends of each component cable have an independent area, thereby avoiding series welding, thereby improving the welding efficiency of the headphone cable.

[0026] Specifically, Figure 2 and Figure 4As shown, the outer wall of the convex shaft 10 is fixedly connected with a convex ring 11, and the convex ring 11 and the outer wall of the convex shaft 10 are rotatably connected with the inner wall of the outer frame 3, providing the outer frame 3 with axial deflection characteristics while preventing the outer frame 3 from completely separating from the convex shaft 10. One of the two groups of outer frames 3 is fixedly connected with a fixing sleeve 12 on the outer wall, and the inner wall of the fixing sleeve 12 abuts against the outer wall of the convex shaft 10, and a fixing part for locking the position of the outer frame 3 is arranged on the outer side of the fixing sleeve 12, and the fixing part includes a positioning rod 9, and the outer wall of the positioning rod 9 is screwed and connected with the inner wall of the fixing sleeve 12, and the open end of the positioning rod 9 abuts against the outer wall of the convex shaft 10, and the open end of the positioning rod 9 is wrapped with a rubber sleeve, The distributed holding ring 6 and the integrated disk 1 realize the positioning of the cable while avoiding the obstruction of the line of sight when the cable is combined with the through hole 8. At the same time, the outer frame 3 can be deflected. The inner wall of the outer frame 3 rotates and cooperates with the convex ring 11, and the fixing sleeve 12 rotates and cooperates with the convex shaft 10. Until the misalignment angle of the holding ring 6 and the integrated disk 1 reaches a suitable range, the positioning rod 9 is rotated to make it screwed with the inner wall of the fixing sleeve 12 until the open end of the positioning rod 9 abuts against the outer wall of the convex shaft 10, thereby achieving the position locking of the outer frame 3 and the convex shaft 10 through friction, so that the misalignment angle between the holding ring 6 and the integrated disk 1 can be adjusted accordingly according to the usage requirements.

[0027] Specifically, Figure 2 and Figure 3 As shown, guide sleeves 2 are provided on the tops of the multiple groups of through holes 8, and the bottoms of the multiple groups of guide sleeves 2 are fixedly connected to the tops of the integrated disks 1, so as to expand the depth of the through holes 8 and ensure the stability of the cable connection. A frame 5 is fixedly connected between the two groups of elastic strips 4, so as to connect the two groups of elastic strips 4 in series and provide a support for the cable body. The positioning assembly includes two groups of clamping blocks 7, which are fixedly connected to the two groups of elastic strips 4 respectively, and the two groups of clamping blocks 7 are both in an arc-shaped structure, which open the two groups of elastic strips 4 outward, place the end of the headphone cable downward between the two groups of elastic strips 4, reset the two groups of elastic strips 4, and the clamping blocks 7 on the outer walls of the two groups of elastic strips 4 abut against the outer wall of the headphone cable body, so as to achieve local positioning of the headphone cable.

[0028] Working principle: the operator passes the thumb and index finger of one hand through the two groups of holding rings 6, then stretches out the two groups of elastic strips 4, places the end of the headphone cable downward between the two groups of elastic strips 4, resets the two groups of elastic strips 4, and the clamping blocks 7 on the outer walls of the two groups of elastic strips 4 abut against the outer wall of the headphone cable body, thereby realizing partial positioning of the headphone cable. Then the operator uses the other hand to pass the multi-component cable through the multiple groups of perforations 8 in sequence until the ends of the multi-component cable to be welded are placed under the integrated disk 1, then moves the welding jig and the cable as a whole, and after applying flux to the ends of the multi-component cable at the same time, the ends of the multi-component cable are simultaneously exposed to the tin liquid inside the tin furnace, thereby realizing the welding of the multi-component cable at the same time, through the integrated disk 1 and the corresponding number of perforations 8. The ends of each group of cables have independent areas, avoiding series welding, thereby improving the welding efficiency of the headphone cables. The staggered holding ring 6 and integrated disk 1 realize the positioning of the cables and avoid line of sight obstruction when the cables are combined with the perforations 8. At the same time, the outer frame 3 can be deflected, and the inner wall of the outer frame 3 rotates with the convex ring 11 while the fixing sleeve 12 rotates with the convex shaft 10 until the misalignment angle of the holding ring 6 and the integrated disk 1 reaches a suitable range. The positioning rod 9 is rotated to screw it with the inner wall of the fixing sleeve 12 until the open end of the positioning rod 9 abuts against the outer wall of the convex shaft 10, thereby achieving position locking of the outer frame 3 and the convex shaft 10 through friction, so that the misalignment angle between the holding ring 6 and the integrated disk 1 can be adjusted accordingly according to usage requirements.

[0029] The above description of the embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A headphone cable welding jig, comprising an integrated plate (1), characterized in that: The integrated disk (1) is vertically penetrated by a plurality of groups of through holes (8) having the same number as the distribution cables. The outer wall of the integrated disk (1) is rotatably connected to two groups of external frames (3) via two groups of convex shafts (10). The tops of the two groups of external frames (3) are fixedly connected to elastic strips (4). The opposite sides of the two groups of elastic strips (4) are fixedly connected to two groups of holding rings (6). A positioning component for cable positioning is provided between the opposite sides of the two groups of elastic strips (4).

2. The headphone cable welding tool according to claim 1, characterized in that: The outer wall of the convex shaft (10) is fixedly connected to a convex ring (11), and the convex ring (11) and the outer wall of the convex shaft (10) are both rotatably connected to the inner wall of the outer frame (3).

3. The headphone cable welding tool according to claim 2, characterized in that: The outer wall of one group of the two groups of outer frames (3) is fixedly connected to a fixing sleeve (12), the inner wall of the fixing sleeve (12) abuts against the outer wall of the convex shaft (10), and a fixing portion for locking the position of the outer frame (3) is provided on the outer side of the fixing sleeve (12).

4. The headphone cable welding tool according to claim 3, characterized in that: The fixing portion comprises a positioning rod (9), the outer wall of the positioning rod (9) being screwed together with the inner wall of the fixing sleeve (12), the open end of the positioning rod (9) abutting against the outer wall of the convex shaft (10), and the open end of the positioning rod (9) being wrapped with a rubber sleeve.

5. The headphone cable welding tool according to claim 4, characterized in that: A guide sleeve (2) is provided at the top of each of the plurality of groups of perforations (8), and the bottoms of each of the plurality of groups of guide sleeves (2) are fixedly connected to the top of the integrated disk (1), and a frame (5) is fixedly connected between two groups of elastic strips (4).

6. The headphone cable welding tool according to claim 5, characterized in that: The positioning assembly comprises two groups of clamping blocks (7), the two groups of clamping blocks (7) are respectively fixedly connected to the two groups of elastic strips (4), and the two groups of clamping blocks (7) are both in an arc-shaped structure.