Welding equipment
By designing rotary double-station welding equipment, using moving components to drive the movement of the welding head assembly and the wire feeder, the problem of low efficiency of existing welding equipment is solved, efficient continuous welding is achieved, and production efficiency is significantly improved.
Patent Information
- Application Number
- CN202421863104.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-01
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-08-01
AI Technical Summary
Existing welding equipment is less efficient when welding electrode mesh and plates, making it difficult to achieve efficient continuous welding.
A welding equipment is designed, including a welding workbench, a first rotary workbench and a second rotary workbench. The moving components drive the movement of the welding head assembly and the wire feeder to realize rotary double-station welding. When one station is welded, the other station is loaded to realize continuous welding.
The welding efficiency of the electrode mesh and the electrode plate is improved, continuous welding is achieved, and production efficiency is significantly improved.
Smart Images

Figure CN222944717U_ABST
Abstract
Description
Technical Field
[0001] The present application belongs to the technical field of electrolytic hydrogen, and more specifically, relates to a welding device. Background Art
[0002] In the field of hydrogen electrolysis, the electrolyzer is the core component. The electrolyzer includes multiple electrodes, and the structure of the electrode consists of a plate and an electrode mesh. A mainstream assembly method of the plate and the electrode mesh is laser welding using laser welding equipment. The current welding equipment has a low efficiency in welding the plate and the electrode mesh. Utility Model Content
[0003] The embodiments of the present application provide a welding device that can improve efficiency.
[0004] In a first aspect, an embodiment of the present application provides a welding device for welding an electrode mesh and a plate, comprising:
[0005] A welding workbench, comprising a motion assembly, a welding head assembly, and a wire feeder; the welding head assembly and the wire feeder are arranged on the motion assembly, so that the motion assembly can drive the welding head assembly and the wire feeder to move from one side of the welding workbench to the other side of the welding workbench;
[0006] A first rotating workbench, located at one side of the welding workbench;
[0007] The second rotating workbench is located at the other side of the welding workbench.
[0008] In some possible implementations, the first rotating worktable includes:
[0009] a first rotating support assembly;
[0010] A first turntable assembly, disposed on the first rotating support assembly;
[0011] The first clamping assembly is arranged on the first turntable assembly.
[0012] In some possible implementations, the second rotating worktable includes:
[0013] a second rotating support assembly;
[0014] A second turntable assembly, disposed on the second rotating support assembly;
[0015] The second clamping assembly is arranged on the second turntable assembly.
[0016] In some possible implementations, the welding head assembly includes:
[0017] A first welding base;
[0018] A welding head, arranged on the first welding base;
[0019] The elastic pressing component is arranged on the first welding base.
[0020] In some possible implementations, the welding head assembly further includes:
[0021] The lifting assembly is connected to the first welding base to drive the first welding base to move up and down.
[0022] In some possible implementations, the welding head assembly further includes:
[0023] A wire feeding nozzle is arranged on the first welding base and connected to the wire feeding machine.
[0024] In some possible implementations, the welding head assembly further includes:
[0025] A second welding base, wherein the first welding base is elastically connected to the second welding base.
[0026] In some possible implementations, the lifting assembly is also connected to the second welding base.
[0027] In some possible implementations, the welding head assembly further includes:
[0028] A pressing driving component, wherein the elastic pressing component is arranged on the first welding base through the pressing driving component.
[0029] In some possible implementations, the welding workbench further includes:
[0030] A welding frame, wherein the motion assembly is arranged on the welding frame.
[0031] The beneficial effects of the embodiments of the present application are:
[0032] The electrode mesh and the electrode plate are carried on the first rotating worktable, and the moving component drives the welding head assembly and the wire feeder to move to the welding position of the electrode mesh and the electrode plate, and the welding head assembly emits laser to weld the welding position, and the wire feeder sends the welding wire to the weld at the same time; after the electrode mesh and the electrode plate on the first rotating worktable are welded, the moving component drives the welding head assembly and the wire feeder to move from one side of the welding worktable to the other side of the welding worktable, and welds the electrode mesh and the electrode plate located on the second rotating worktable. During this period, the first rotating worktable loads the material to realize rotary double-station welding. When one station is welding, the other station loads the material, which can realize continuous welding and improve efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.
[0034] Figure 1 A schematic diagram of the assembly state of the electrode mesh and the electrode plate provided in one embodiment of the present application;
[0035] Figure 2 A three-dimensional diagram of a welding device provided in one embodiment of the present application;
[0036] Figure 3 A front view of a first rotating worktable (or a second rotating worktable) of a welding device provided in one embodiment of the present application;
[0037] Figure 4 A three-dimensional view of a first rotating worktable (or a second rotating worktable) of a welding device provided in one embodiment of the present application;
[0038] Figure 5 A three-dimensional view of a welding head assembly of a welding device provided in one embodiment of the present application. DETAILED DESCRIPTION
[0039] In order to make the technical problems, technical solutions and beneficial effects to be solved by this application clearer, the following Figures 1 to 5 It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.
[0040] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.
[0041] It should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0042] It should be understood that the term “and / or” used in the specification and appended claims of this application refers to any and all possible combinations of one or more of the associated listed items, and includes these combinations.
[0043] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0044] The embodiment of the present application provides a welding device for welding an electrode mesh 100 and an electrode plate 200 .
[0045] Figure 1 This is a schematic diagram of the assembly state of the electrode mesh and the electrode plate provided in one embodiment of the present application. Figure 1 The electrode mesh 100 is placed on the electrode plate 200, and the circumferential upper surface within the specified range of the outermost circle of the electrode mesh 100 (for example, within 5 mm) is the welding point 101, and the welding equipment welds the welding point 101 of the electrode mesh 100 to the electrode plate 200.
[0046] Figure 2 A three-dimensional diagram of a welding device provided in one embodiment of the present application. Figure 2 The welding equipment provided in the embodiment of the present application includes a welding worktable 1, a first rotating worktable 2, and a second rotating worktable 3.
[0047] The welding workbench 1 is used to provide energy required for welding. The energy source of welding can be laser, electric arc, or gas flame.
[0048] refer to Figure 2 The welding workbench 1 includes a moving component 11, a welding head component 12, and a wire feeder 13.
[0049] The motion assembly 11 is used to drive the welding head assembly 12 and the wire feeder 13 to move. The motion assembly 11 can be a single-axis motion assembly, a two-axis motion assembly, or a three-axis motion assembly. When the motion assembly 11 is a three-axis motion assembly, it can drive the welding head assembly 12 and the wire feeder 13 to move in three different directions (such as the X-axis direction, the Y-axis direction, and the Z-axis direction), which is convenient for adjusting the positions of the welding head assembly 12 and the wire feeder 13.
[0050] The welding head assembly 12 is used to provide energy required for welding.
[0051] The wire feeder 13 is used to feed the welding wire.
[0052] The welding head assembly 12 and the wire feeder 13 are arranged on the moving assembly 11, so that the moving assembly 11 can drive the welding head assembly 12 and the wire feeder 13 to move from one side of the welding workbench 1 to the other side of the welding workbench 1, for example: drive the welding head assembly 12 and the wire feeder 13 to move from the left side of the welding workbench 1 to the right side of the welding workbench 1, or drive the welding head assembly 12 and the wire feeder 13 to move from the right side of the welding workbench 1 to the left side of the welding workbench 1.
[0053] The first rotating worktable 2 is used to carry the electrode mesh and the electrode plate, and drive the electrode mesh and the electrode plate to rotate. The first rotating worktable 2 is located at one side of the welding worktable 1 (for example, the left side or the right side).
[0054] The second rotating worktable 3 is also used to carry the electrode mesh and the electrode plate, and drive the electrode mesh and the electrode plate to rotate. The second rotating worktable 3 is located at the other side of the welding worktable 1 (for example, the left side or the right side).
[0055] According to the above content, the electrode mesh 100 and the electrode plate 200 are carried on the first rotating worktable 2, and the moving component 11 drives the welding head component 12 and the wire feeder 13 to move to the welding position 101 of the electrode mesh 100 and the electrode plate 200, and the welding head component 12 emits laser to weld the welding position 101, and the wire feeder 13 sends the welding wire to the weld 101; after the electrode mesh 100 and the electrode plate 200 on the first rotating worktable 2 are welded, the moving component 11 drives the welding head component 12 and the wire feeder 13 to move from one side of the welding worktable 1 to the other side of the welding worktable 1, and welds the electrode mesh and the electrode plate located on the second rotating worktable 3. During this period, the first rotating worktable 2 is loaded to realize rotary double-station welding. When one side of the station is welding, the other side of the station is loaded, which can realize continuous welding and improve efficiency.
[0056] The electrode plate can specifically be a positive electrode plate, a negative electrode plate or a bipolar plate. When the electrode plate is a bipolar plate, the material of the bipolar plate is Q235A with nickel plating on the surface. During the processing, laser welding will damage the surface nickel plating layer of the bipolar plate. During subsequent use, the welding position between the bipolar plate and the electrode mesh will rust. The welding equipment provided in the embodiment of the present application emits a laser to weld the welding part through the welding head assembly 12. On the basis of laser welding, the welding wire (such as nickel welding wire) is fed through the wire feeder 13 so that the welding wire is filled into the weld, which can not only increase the strength of the welding, but also prevent the weld from rusting.
[0057] Figure 3 This is a front view of the first rotating worktable (or the second rotating worktable) of the welding equipment provided in one embodiment of the present application. Figure 4 A perspective view of a first rotating worktable (or a second rotating worktable) of a welding device provided in an embodiment of the present application. Figure 3 and Figure 4The first rotating workbench 2 may include a first rotating support assembly 21 , a first turntable assembly 22 , and a first clamping assembly 23 .
[0058] The first rotating support assembly 21 is used to support the first turntable assembly 22 .
[0059] The first turntable assembly 22 is disposed on the first rotating support assembly 21. The first turntable assembly 22 is used to carry the electrode mesh and the bipolar plate.
[0060] The first clamping assembly 23 is disposed on the first turntable assembly 22 to clamp the electrode mesh and the bipolar plate located on the first turntable assembly 22 .
[0061] The first clamping assembly 23 may specifically be a toggle clamp assembly or a clamping claw assembly.
[0062] In some embodiments, the first clamping assembly 23 is optional.
[0063] refer to Figure 3 and Figure 4 The second rotating workbench 3 may include a second rotating support assembly 31 , a second turntable assembly 32 , and a second clamping assembly 33 .
[0064] The second rotating support assembly 31 is used to support the second turntable assembly 32 .
[0065] The second turntable assembly 32 is disposed on the second rotating support assembly 31. The second turntable assembly 32 is used to carry the electrode mesh and the bipolar plate.
[0066] The second clamping assembly 33 is disposed on the second turntable assembly 32 to clamp the electrode mesh and the bipolar plate located on the second turntable assembly 32 .
[0067] The second clamping assembly 33 may specifically be a toggle clamp assembly or a clamping claw assembly.
[0068] In some embodiments, the second clamping assembly 33 is optional.
[0069] Figure 5 A three-dimensional diagram of a welding head assembly of a welding device provided in an embodiment of the present application. Figure 5 The welding head assembly 12 may include a first welding base 121 , a welding head 122 , and an elastic pressing component 123 .
[0070] The welding head 122 is disposed on the first welding base 121 .
[0071] The elastic pressing member 123 is disposed on the first welding base 121. The elastic pressing member 123 is used to press the electrode mesh so that the electrode mesh at the welding position is attached to the electrode plate, thereby eliminating the welding gap and improving the welding accuracy.
[0072] refer to Figure 5 The welding head assembly 12 may further include a lifting assembly 124 .
[0073] The lifting assembly 124 is connected to the first welding base 121 to drive the first welding base 121 to move up and down, so that the welding head 122 located on the first welding base 121 moves to a focal position to adapt to electrode meshes and plates of different sizes.
[0074] The lifting component 124 may specifically be a cylinder or a linear motor.
[0075] refer to Figure 5 The welding head assembly 12 may further include a wire feeding nozzle 125 .
[0076] The wire feeding nozzle 125 is disposed on the first welding base 121 and connected to the wire feeder 13. The wire feeding nozzle 125 is used to feed the welding wire fed by the wire feeder 13 to the welding position.
[0077] In some other embodiments, the wire feeding nozzle 125 is disposed on the wire feeding machine 13 .
[0078] refer to Figure 5 The welding head assembly 12 may further include a second welding base 126 .
[0079] The lifting assembly 124 is also connected to the second welding base 126 to drive the first welding base 121 to rise and fall relative to the second welding base 126 (for example, rise and fall in the vertical direction).
[0080] The first welding base 121 is elastically connected to the second welding base 126 , and can play a buffering role and protect the welding head 122 located on the first welding base 121 .
[0081] It should be understood that the second welding base 126 is optional, and the lifting assembly 124 is disposed on the moving assembly 11 or other equipment.
[0082] refer to Figure 5 The welding head assembly 12 may further include a clamping driving component 127 .
[0083] The elastic pressing component 123 is arranged on the first welding base 121 through the pressing driving component 127. The pressing driving component 127 is used to drive the elastic pressing component 123 to press or release the electrode mesh, thereby realizing automatic pressing or releasing.
[0084] The pressing driving component 127 may specifically be a cylinder, a hydraulic cylinder or a linear motor.
[0085] Of course, driving the elastic pressing component 123 is optional, and the elastic pressing component 123 can be pressed or released manually.
[0086] The welding workbench 1 may further include a welding frame 14 .
[0087] The moving assembly 11 is disposed on a welding frame 14 .
[0088] It should be understood that the welding frame 14 is optional, and the moving assembly 11 is set on the ground or other equipment.
[0089] The working principle of the welding equipment provided in the embodiment of the present application is as follows:
[0090] The electrode mesh and the electrode plate are placed on the first turntable assembly 22, and the first clamping assembly 23 clamps the electrode mesh and the electrode plate, so that the electrode mesh and the electrode plate are attached to the first turntable assembly 22; the moving assembly 11 of the welding workbench 1 drives the wire feeder 13 and the welding head assembly 12 to move to the welding position; the lifting assembly 124 drives the first welding base 121 to descend, so that the welding head assembly 12 located at the first welding base 121 reaches the focal position, and the elastic pressing component 123 presses the electrode mesh, so that the electrode mesh at the welding position is attached to the electrode plate to eliminate the welding gap; The wire machine 13 starts to feed the wire, and the nickel welding wire reaches the welding focus through the wire feeding nozzle 125. The welding head 122 emits a laser, and the first turntable assembly 22 starts to rotate to weld the electrode mesh and the electrode plate according to the welding trajectory; when the electrode mesh and the electrode plate on the first rotary worktable 2 are in a welding state, the second rotary worktable 3 starts to load the material. After the electrode mesh and the electrode plate on the first rotary worktable 2 are welded, the second rotary worktable 3 repeats the above action to achieve welding; in this way, the first rotary worktable 2 and the second rotary worktable 3 act reciprocatingly to achieve continuous welding.
[0091] The welding equipment provided in the embodiment of the present application can realize continuous welding of electrode meshes and electrode plates, thereby improving production efficiency. The welding equipment is a welding equipment that can be applied to welding electrode meshes and electrode plates in the field of hydrogen electrolysis.
[0092] The above description is only a preferred embodiment of the present application and is not intended to limit the present application. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present application should be included in the protection scope of the present application.
Claims
1. A welding device for welding an electrode mesh and an electrode plate, characterized in that: include: A welding workbench, comprising a motion assembly, a welding head assembly, and a wire feeder; the welding head assembly and the wire feeder are arranged on the motion assembly, so that the motion assembly can drive the welding head assembly and the wire feeder to move from one side of the welding workbench to the other side of the welding workbench; A first rotating workbench, located at one side of the welding workbench; The second rotating workbench is located at the other side of the welding workbench.
2. The welding device according to claim 1, characterized in that The first rotating workbench comprises: a first rotating support assembly; A first turntable assembly, disposed on the first rotating support assembly; The first clamping assembly is arranged on the first turntable assembly.
3. The welding device according to claim 1, characterized in that The second rotating worktable comprises: a second rotating support assembly; A second turntable assembly, disposed on the second rotating support assembly; The second clamping assembly is arranged on the second turntable assembly.
4. The welding device according to claim 1, characterized in that The welding head assembly comprises: A first welding base; A welding head, arranged on the first welding base; The elastic pressing component is arranged on the first welding base.
5. The welding device according to claim 4, characterized in that The welding head assembly also includes: The lifting assembly is connected to the first welding base to drive the first welding base to move up and down.
6. The welding device according to claim 5, characterized in that The welding head assembly also includes: A wire feeding nozzle is arranged on the first welding base and connected to the wire feeding machine.
7. The welding device according to claim 5, characterized in that The welding head assembly also includes: A second welding base, wherein the first welding base is elastically connected to the second welding base.
8. The welding device according to claim 7, characterized in that The lifting assembly is also connected to the second welding base.
9. The welding device according to claim 4, characterized in that The welding head assembly also includes: A pressing driving component, wherein the elastic pressing component is arranged on the first welding base through the pressing driving component.
10. The welding device according to any one of claims 1 to 9, characterized in that The welding workbench also includes: A welding frame, wherein the motion assembly is arranged on the welding frame.