Novel chip removal device for sawing machine cutting

Abstract

The utility model relates to the technical field of sawing machine cleaning, and provides a novel sawing machine cutting chip removal device which comprises a base and a chip removal mechanism. The first water pump, the first connecting pipe and the lower spray head are arranged, the first water pump works to spray clean water out of the lower spray head through the first connecting pipe, chippings falling on the first flow guide groove and the second flow guide groove are washed away and collected, the filter screen is arranged to collect the chippings inside, waste water flows back into the water tank to be utilized, and the waste water is recycled. The overturning frame and the motor are arranged, the motor drives the overturning frame to rotate, chippings in the filter screen are poured into the waste vehicle, the waste vehicle is arranged and used for carrying away the collected chippings, the shutdown cleaning time is shortened, and the production efficiency is improved; through the arrangement of the second water pump, the second connecting pipe and the upper spray heads, the second water pump sprays clean water out of the upper spray heads through the second connecting pipe to wash chippings above a workpiece, and the upper spray heads in different directions can wash notches of the workpiece in all directions.

Description

Technical Field

[0001] The utility model relates to the technical field of sawing machine cleaning, in particular to a novel chip removal device for sawing machine cutting. Background Art

[0002] The new chip removal device for sawing machine cutting is a high-tech industrial equipment, which is mainly used for the collection and treatment of waste generated in the sawing process. In the sawing process, the workpiece will produce a lot of chips. If these chips are not cleaned up in time, it will affect the normal production and even cause damage to the equipment. Therefore, the new chip removal device for sawing machine cutting came into being. The new chip removal device for sawing machine cutting adopts advanced mechanical design and automatic control technology, which can automatically collect and discharge the chips generated in the sawing process. The use of the new chip removal device for sawing machine cutting can not only improve production efficiency and reduce downtime, but also ensure the cleanliness of the working environment and reduce the occurrence of safety accidents. At the same time, it can also effectively reduce the generation of waste, which is beneficial to environmental protection and sustainable utilization of resources.

[0003] According to the retrieval of China Utility Model Publication No.: CN217316194U, a chip removal device for a high-speed band saw is disclosed. 1. The utility model can collect the debris during cutting and clean it up in a centralized manner, thereby avoiding the problem of debris flying around and affecting the working environment, and improving the comfort of the working environment. At the same time, the debris can be blocked by a blocking mechanism when the collection box is replaced, thereby avoiding the debris from entering the inner wall of the chip removal port, thereby causing the need for manual cleaning of the inside of the chip removal port, or stopping the operation when the collection box is replaced, thereby improving the working efficiency of the device and reducing the difficulty of cleaning the device; 2. The utility model can block the notch of the chip removal port through the structural design of the blocking mechanism when the collection box is replaced, thereby avoiding the problem of debris on the device platform passing through the chip removal port and entering the inside of the chip removal port, thereby affecting the operation of the device inside the chip removal port, and improving the stability of the device.

[0004] However, there are some issues that need to be considered when implementing the above technical solution: first, the debris will adhere to the saw bed, affecting its use, and the debris is heavy, making it inconvenient to clean the collection box; second, the debris will splash onto the workpiece during cutting, and the device cannot collect and clean the debris above the workpiece, resulting in a decrease in the chip removal effect, which has certain limitations. Utility Model Content

[0005] The purpose of the present invention is to provide a novel chip removal device for sawing machine cutting to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a new chip removal device for sawing machine cutting, comprising a base and a chip removal mechanism, a controller is arranged on the front of the base, a chip removal mechanism is arranged on one side of the controller, a water tank is arranged inside the base, a filter is arranged inside the water tank, a first water pump is arranged behind the water tank, and a second guide tank is arranged on the right side of the water tank.

[0007] Preferably, a turning frame is arranged on the top of the water tank, a motor is arranged on one side of the turning frame, and the turning frame forms a rotating structure with the water tank through the motor.

[0008] Preferably, the filter screen corresponds to the position of the second guide groove, the filter screen is fixedly connected to the flip frame, and the filter screen matches the size of the water tank.

[0009] Preferably, the back side of the first water pump is connected to one end of a first connecting pipe, the other end of the first connecting pipe is connected to a lower nozzle, and the lower nozzles are provided in multiple groups.

[0010] Preferably, a second water pump is arranged on one side of the first water pump, the back side of the second water pump is connected to one end of a second connecting pipe, the other end of the second connecting pipe is connected to an upper nozzle, and the upper nozzles are in different directions.

[0011] Preferably, a first guide groove is provided below the first connecting pipe, the front side of the first guide groove is connected to the second guide groove, and the first guide groove and the second guide groove are both arranged obliquely.

[0012] Preferably, brackets are provided on both sides of the first guide groove, the brackets are fixedly connected to the base, and the brackets are made of metal steel.

[0013] Preferably, a waste cart is arranged on the right side of the base, the position of the waste cart corresponds to the turning frame, and the size of the waste cart matches the filter screen.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] The utility model provides a first water pump, a first connecting pipe and a lower nozzle. When the first water pump is working, clean water is sprayed out from the lower nozzle through the first connecting pipe to wash away and collect the debris falling on the first guide groove and the second guide groove. By providing a filter screen, the filter screen collects the debris inside, and the waste water flows back to the water tank for utilization. By providing a turning frame and a motor, the motor drives the turning frame to rotate, and the debris in the filter screen is poured into a waste vehicle. By providing a waste vehicle, the collected debris is transported away by the waste vehicle, thereby reducing the downtime for cleaning and improving production efficiency.

[0016] The utility model provides a second water pump, a second connecting pipe and an upper nozzle. The second water pump sprays clean water from the upper nozzle through the second connecting pipe to flush the debris above the workpiece. The upper nozzles in different directions can perform all-round flushing on the workpiece incision to improve the cleaning effect. The bracket is provided to lift the workpiece to prevent the workpiece from hindering the movement of debris. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the first appearance structure of the utility model.

[0018] Figure 2 This is a schematic diagram of the second appearance structure of the utility model.

[0019] Figure 3 It is a schematic diagram of the back structure of the utility model.

[0020] Figure 4 This is a schematic diagram of the coordination of the turning frame, motor and filter screen of the utility model.

[0021] In the figure: 1, base; 2, controller; 3, chip removal mechanism; 301, water tank; 302, turning frame; 303, motor; 304, filter; 305, first water pump; 306, first connecting pipe; 307, lower nozzle; 308, second water pump; 309, second connecting pipe; 310, upper nozzle; 311, first guide groove; 312, second guide groove; 313, bracket; 314, waste cart. DETAILED DESCRIPTION

[0022] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0023] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0024] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] See also Figure 1-4 The utility model provides an embodiment: a novel chip removal device for sawing machine cutting, including a base 1 and a chip removal mechanism 3, a controller 2 is arranged on the front of the base 1, a chip removal mechanism 3 is arranged on one side of the controller 2, a water tank 301 is arranged inside the base 1, a filter screen 304 is arranged inside the water tank 301, a first water pump 305 is arranged behind the water tank 301, and a second guide groove 312 is arranged on the right side of the water tank 301.

[0027] Specifically, a turning frame 302 is provided on the top of the water tank 301 , and a motor 303 is provided on one side of the turning frame 302 . The turning frame 302 and the water tank 301 form a rotating structure through the motor 303 . The motor 303 drives the turning frame 302 to rotate, and pours the debris in the filter screen 304 into the waste cart 314 .

[0028] Specifically, the filter screen 304 corresponds to the position of the second guide groove 312, the filter screen 304 is fixedly connected to the flip frame 302, the filter screen 304 matches the size of the water tank 301, the filter screen 304 collects debris inside, and the waste water flows back to the water tank 301 for utilization.

[0029] Specifically, the back side of the first water pump 305 is connected to one end of the first connecting pipe 306, and the other end of the first connecting pipe 306 is connected to the lower nozzle 307. The lower nozzle 307 is arranged in multiple groups. When the first water pump 305 works, clean water is sprayed out from the lower nozzle 307 through the first connecting pipe 306 to wash away and collect the debris falling on the first guide groove 311 and the second guide groove 312.

[0030] Specifically, a second water pump 308 is provided on one side of the first water pump 305, and the back side of the second water pump 308 is connected to one end of the second connecting pipe 309, and the other end of the second connecting pipe 309 is connected to the upper nozzle 310. The upper nozzle 310 has different directions. The second water pump 308 sprays clean water from the upper nozzle 310 through the second connecting pipe 309 to flush the debris above the workpiece. The upper nozzles 310 in different directions can perform all-round flushing on the workpiece incision to improve the cleaning effect.

[0031] Specifically, a first guide groove 311 is provided below the first connecting pipe 306, and the front of the first guide groove 311 is connected to the second guide groove 312. The first guide groove 311 and the second guide groove 312 are both arranged at an angle, and water mixed with debris flows into the filter net 304 through the first guide groove 311 and the second guide groove 312 for collection.

[0032] Specifically, brackets 313 are provided on both sides of the first guide groove 311 . The brackets 313 are fixedly connected to the base 1 . The brackets 313 are made of metal steel. The brackets 313 lift the workpiece to prevent the workpiece from hindering the movement of debris.

[0033] Specifically, a waste cart 314 is provided on the right side of the base 1. The position of the waste cart 314 corresponds to the flip frame 302. The size of the waste cart 314 matches the filter screen 304. The waste cart 314 is used to transport the collected debris away, thereby reducing the downtime for cleaning and improving production efficiency.

[0034] Working principle: First, the workpiece is placed on the bracket 313 for cutting. The bracket 313 lifts the workpiece to prevent the workpiece from hindering the movement of debris. Then, the second water pump 308 sprays clean water from the upper nozzle 310 through the second connecting pipe 309 to wash the debris above the workpiece. The upper nozzles 310 in different directions can perform all-round washing on the workpiece cut to improve the cleaning effect. At the same time, the first water pump 305 works to spray clean water from the lower nozzle 307 through the first connecting pipe 306 to the first guide groove 311 and the first guide groove 312. The debris on the second guide groove 312 is washed away and collected, and the water mixed with the debris flows into the filter 304 through the first guide groove 311 and the second guide groove 312 for collection. Then the filter 304 collects the debris inside, and the waste water flows back to the water tank 301 for utilization. After a certain amount of collection, the motor 303 drives the flip frame 302 to rotate, and the debris in the filter 304 is poured into the waste cart 314, and the waste cart 314 is used to transport the collected debris away, thereby reducing the downtime for cleaning and improving production efficiency.

[0035] The above is only an embodiment of the utility model, and the common sense such as the known specific structure and characteristics in the scheme is not described too much here. For those skilled in the art, it is obvious that the utility model is not limited to the details of the above exemplary embodiments, and the utility model can be implemented in other specific forms without departing from the spirit or basic features of the utility model. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the utility model is limited by the attached claims rather than the above description, and it is intended to include all changes within the meaning and scope of the equivalent elements of the claims in the utility model. Any figure mark in the claims should not be regarded as limiting the claims involved.

Claims

1. A novel chip removal device for sawing machine cutting, comprising a base (1) and a chip removal mechanism (3), characterized in that: A controller (2) is arranged on the front of the base (1), a chip removal mechanism (3) is arranged on one side of the controller (2), a water tank (301) is arranged inside the base (1), a filter screen (304) is arranged inside the water tank (301), a first water pump (305) is arranged behind the water tank (301), and a second guide groove (312) is arranged on the right side of the water tank (301).

2. A new type of chip removal device for sawing according to claim 1, characterized in that: A turning frame (302) is arranged on the top of the water tank (301), a motor (303) is arranged on one side of the turning frame (302), and the turning frame (302) forms a rotating structure with the water tank (301) through the motor (303).

3. A new type of chip removal device for sawing machine cutting according to claim 1, characterized in that: The filter screen (304) corresponds to the position of the second guide groove (312), the filter screen (304) is fixedly connected to the turning frame (302), and the filter screen (304) matches the size of the water tank (301).

4. A new type of chip removal device for sawing machine cutting according to claim 1, characterized in that: The back side of the first water pump (305) is connected to one end of a first connecting pipe (306), and the other end of the first connecting pipe (306) is connected to a lower nozzle (307), and a plurality of groups of lower nozzles (307) are provided.

5. The novel chip removal device for sawing machine cutting according to claim 1 is characterized in that: A second water pump (308) is provided on one side of the first water pump (305); the back side of the second water pump (308) is connected to one end of a second connecting pipe (309); the other end of the second connecting pipe (309) is connected to an upper nozzle (310); and the upper nozzle (310) has different directions.

6. A new type of chip removal device for sawing machine cutting according to claim 4, characterized in that: A first guide groove (311) is provided below the first connecting pipe (306); the front side of the first guide groove (311) is connected to the second guide groove (312); and both the first guide groove (311) and the second guide groove (312) are arranged obliquely.

7. A new type of chip removal device for sawing machine cutting according to claim 6, characterized in that: Brackets (313) are provided on both sides of the first guide groove (311); the brackets (313) are fixedly connected to the base (1); and the brackets (313) are made of metal steel.

8. The novel chip removal device for sawing machine cutting according to claim 1 is characterized by: A waste cart (314) is arranged on the right side of the base (1); the position of the waste cart (314) corresponds to that of the turning frame (302); and the size of the waste cart (314) matches that of the filter screen (304).

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