Generator slip ring end face grinding device

By designing a generator slip ring end surface grinding device with a plane displacement mechanism and a rotating motor, the problem that the existing grinding device cannot adjust the grinding end surface diameter is solved, and uniform grinding and efficient grinding of the slip ring are achieved.

CN222945128UActive Publication Date: 2025-06-06SHANDONG FENGYUAN BIOMASS POWER CO LTD
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Patent Information

Application Number
CN202421611325.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-09
Publication Date
2025-06-06
Estimated Expiration
2034-07-09

AI Technical Summary

Technical Problem

The existing generator slip ring end surface grinding device cannot adjust the diameter of the grinding end surface, resulting in uneven grinding and affecting the service life of the slip ring.

Method used

A grinding device including a frame body, a rotating mount, a rotating motor, a sleeve, a grinding mount, a plane displacement mechanism, a grinding mount and a grinder are designed. The plane displacement mechanism realizes the displacement of the grinder in the plane, and the sliding ring is driven to rotate by rotating the motor to achieve uniform grinding of the slip ring as a whole.

Benefits of technology

The uniform grinding of the slip ring is achieved, the grinding efficiency and effect are improved, and the service life of the slip ring is extended.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222945128U_ABST
Patent Text Reader

Abstract

The utility model provides a generator slip ring end face grinding device, and mainly relates to the field of conductive slip ring grinding. A generator slip ring end face grinding device comprises a frame body, a rotating mounting frame arranged on the rear side of the frame body, a rotating motor arranged on the rotating mounting frame, a sleeve arranged on a rotating shaft of the rotating motor, a grinding mounting frame arranged on the front side of the frame body, a plane displacement mechanism arranged on the grinding mounting frame, and a grinding frame arranged on the plane displacement mechanism. And a grinding machine with an adjustable angle is arranged on the grinding frame and is matched with the sleeve. The slip ring grinding device has the advantages of being simple in structure, convenient to operate and capable of evenly grinding the whole slip ring.
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Description

Technical Field

[0001] The utility model mainly relates to the field of conductive slip ring grinding, in particular to a generator slip ring end face grinding device. Background Art

[0002] Motor slip rings, also called collector rings or conductive rings, are used to cooperate with commutators to achieve mechanical commutation, that is, to ensure that the power input to a DC motor or output by a DC generator is DC power. The contact between the brushes of a running generator and the slip rings will cause uneven currents flowing through each brush, resulting in some brushes having zero current and others having large currents. Long-term operation will cause wear and dents on the contact end faces, which will cause uneven currents flowing through each brush, resulting in some brushes having zero currents.

[0003] In addition to replacing new carbon brushes, the generator slip ring end face also needs to be ground. The grinding is generally done manually. Most of the existing slip ring end face grinding devices grind the slip ring end face by wrapping sandpaper on the slip ring end face and rotating the slip ring end face. The diameter of the ground end face cannot be adjusted during use. Utility Model Content

[0004] In order to solve the deficiencies of the prior art, the utility model provides a generator slip ring end face grinding device, which has a simple structure and is easy to operate, and can achieve uniform grinding processing of the entire slip ring.

[0005] In order to achieve the above purpose, the utility model is implemented through the following technical solutions:

[0006] A generator slip ring end face grinding device comprises a frame, a rotating mounting frame is arranged at the rear side of the frame, a rotating motor is arranged on the rotating mounting frame, a sleeve is arranged on the rotating shaft of the rotating motor, the sleeve is used to sleeve the slip ring, a grinding mounting frame is arranged at the front side of the frame, a plane displacement mechanism is arranged on the grinding mounting frame, a grinding frame is arranged on the plane displacement mechanism, an angle-adjustable grinder is arranged on the grinding frame, and the grinder is adapted to the sleeve.

[0007] The grinding mounting frame includes a plurality of vertically arranged support rods, the tops of the support rods have threaded ends, support plates are slidably arranged on the support rods, the support plates are fixed at the threaded ends by nuts, and the plane displacement mechanism is arranged above the support plates.

[0008] The plane displacement mechanism comprises a transverse screw displacement mechanism and a longitudinal screw displacement mechanism. The longitudinal screw displacement mechanism is arranged on a moving platform of the transverse screw displacement mechanism, and the grinding mounting frame is arranged on the moving platform of the longitudinal screw displacement mechanism.

[0009] Hand wheels are arranged at the ends of the screws of the transverse screw displacement mechanism and the longitudinal screw displacement mechanism.

[0010] A hinged seat is arranged on the top of the grinding mounting frame, and the grinding machine is fastened to the hinged seat by bolts.

[0011] Compared with the prior art, the beneficial effects of the utility model are:

[0012] The utility model has a simple structure and is easy to operate, and can achieve uniform grinding of the entire slip ring. The device uses a plane displacement mechanism to displace the grinder in a plane, so that the grinder can grind the slip ring more closely, so that the surface grinding effect of the slip ring is better, and the subsequent use effect of the slip ring is guaranteed.

[0013] When the device is grinding the slip ring, the slip ring itself is also in a rotating state. Compared with the existing manual grinding, the grinding efficiency of the outer circle of the slip ring is higher and the grinding effect is better. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Attached Figure 1 This is a schematic diagram of the three-dimensional viewing angle structure of the utility model;

[0015] Attached Figure 2 It is a schematic diagram of the structure of the utility model from top view;

[0016] Attached Figure 3 It is a schematic diagram of the prototype structure of the utility model.

[0017] The numbers shown in the accompanying drawings are: 1, frame; 2, rotating motor; 3, sleeve; 4, grinding mounting frame; 5, plane displacement mechanism; 6, grinding frame; 7, grinder; 11, rotating mounting frame; 41, support rod; 42, support plate; 43, hinged seat; 51, transverse screw displacement mechanism; 52, longitudinal screw displacement mechanism; 53, handwheel. DETAILED DESCRIPTION

[0018] The utility model is further described in conjunction with the accompanying drawings and specific embodiments. It should be understood that these embodiments are only used to illustrate the utility model and are not used to limit the scope of the utility model. In addition, it should be understood that after reading the content taught by the utility model, those skilled in the art can make various changes or modifications to the utility model, and these equivalent forms also fall within the scope defined by this application.

[0019] like Figure 1-3 As shown, the generator slip ring end face grinding device described in the utility model comprises a frame 1, which is the main component for installing various components of the device. A rotating mounting frame 11 is welded to the rear side of the frame 1, and a rotating motor 2 is bolted to the rotating mounting frame 11. A sleeve 3 is installed on the rotating shaft of the rotating motor 2, and the sleeve 3 is used to sleeve the slip ring. After the slip ring is sleeved on the sleeve 3, the slip ring is driven to rotate by the rotating motor 2, so that the overall uniform grinding is completed by using the grinding device.

[0020] A grinding mounting frame 4 is welded to the front side of the frame body 1 and is located outside the front side of the rotating mounting frame 11 , so that the grinding mounting frame 4 is not parallel to the rotating mounting frame 11 , providing operating space for the grinding of the grinding device.

[0021] A plane displacement mechanism 5 is arranged on the grinding mounting frame 4, a grinding frame 6 is arranged on the plane displacement mechanism 5, and an angle-adjustable grinder 7 is arranged on the grinding frame 6. The plane displacement mechanism 5 is used to complete the displacement drive of the grinder 7 in the plane, thereby completing the grinding of the slip ring. Specifically, the plane displacement mechanism 5 includes a transverse screw displacement mechanism 51 and a longitudinal screw displacement mechanism 52. The transverse screw displacement mechanism 51 includes a transverse moving mounting seat and a transverse moving platform. The transverse moving platform and the transverse moving mounting seat are slidably matched through a slide rail. A transverse moving screw is rotatably mounted on the transverse moving mounting seat. The bottom of the transverse moving platform has a screw nut matched with the transverse moving screw. The transverse moving platform can be driven to move in the transverse direction by driving the transverse moving screw. The longitudinal lead screw displacement mechanism 52 is arranged on the transverse moving platform of the transverse lead screw displacement mechanism 51. The longitudinal lead screw displacement mechanism 52 includes a longitudinal mounting seat fixedly mounted with the transverse moving platform. The longitudinal moving platform is arranged on the longitudinal mounting seat through sliding cooperation with the slide rail. The longitudinal moving lead screw is rotatably mounted on the longitudinal mounting seat. The bottom of the longitudinal moving platform has a lead screw nut matched with the longitudinal moving lead screw. The longitudinal moving platform can be driven to move longitudinally by driving the longitudinal moving lead screw, so that the grinder 7 is close to or away from the slip ring, thereby completing the grinding of the slip ring. The grinding mounting frame 4 is arranged on the longitudinal moving platform of the longitudinal lead screw displacement mechanism 52.

[0022] Specifically, handwheels 53 are provided at the ends of the screws of the transverse screw displacement mechanism 51 and the longitudinal screw displacement mechanism 52. In this embodiment, the right side of the transverse screw and the front side of the longitudinal screw are both installation positions of the handwheel 53. The transverse screw displacement mechanism 51 and the longitudinal screw displacement mechanism 52 are controlled by rotating the handwheel 53 to adjust the position of the grinder 7.

[0023] Furthermore, the grinding mounting frame 4 includes a plurality of vertically arranged support rods 41, and the top of the support rods 41 has a threaded end. Specifically, in the present embodiment, there are four support rods 41, and the bottoms of the four support rods 41 are welded by connecting rods to complete the fixation of the support rods 41. A support plate 42 is slidably arranged on the support rods 41, and the support plate 42 is fixed at the threaded end by nuts, and the plane displacement mechanism 5 is arranged above the support plate 42. In the present embodiment, there are four pairs of nuts, and a pair of nuts on the same support rod 41 are respectively arranged on the upper and lower sides of the support plate 42 on the threaded end, and the support plate 42 is supported by the nut at the bottom, and the support plate 42 is clamped and fixed by the nut at the top. Through the cooperation of the nut and the threaded end, the leveling and height adjustment of the support plate 42 can be completed.

[0024] Further, an articulated seat 43 is arranged on the top of the grinding mounting frame 4, and the grinder 7 is fastened and connected to the articulated seat 43 by bolts. By loosening the bolts, the angle of the grinder 7 can be adjusted, and the grinder 7 and the grinding mounting frame 4 can be fixed after the bolts are fastened.

[0025] Furthermore, the grinder 7 may preferably be a handheld angle grinder, thereby saving equipment costs.

Claims

1. A generator slip ring end surface grinding device, comprising a frame (1), characterized in that: A rotating mounting frame (11) is arranged at the rear side of the frame body (1), a rotating motor (2) is arranged on the rotating mounting frame (11), a sleeve (3) is arranged on the rotating shaft of the rotating motor (2), and a slip ring is arranged on the sleeve (3); a grinding mounting frame (4) is arranged at the front side of the frame body (1), a plane displacement mechanism (5) is arranged on the grinding mounting frame (4), a grinding frame (6) is arranged on the plane displacement mechanism (5), and an angle-adjustable grinder (7) is arranged on the grinding frame (6), and the grinder (7) is adapted to the sleeve (3).

2. A generator slip ring end surface grinding device according to claim 1, characterized in that: The grinding mounting frame (4) comprises a plurality of vertically arranged support rods (41), the tops of the support rods (41) having threaded ends, support plates (42) being slidably arranged on the support rods (41), the support plates (42) being fixed at the threaded ends by nuts, and the planar displacement mechanism (5) being arranged above the support plates (42).

3. The generator slip ring end surface grinding device according to claim 1, characterized in that: The plane displacement mechanism (5) comprises a transverse screw displacement mechanism (51) and a longitudinal screw displacement mechanism (52); the longitudinal screw displacement mechanism (52) is arranged on a movable platform of the transverse screw displacement mechanism (51); and the grinding mounting frame (4) is arranged on a movable platform of the longitudinal screw displacement mechanism (52).

4. A generator slip ring end surface grinding device according to claim 3, characterized in that: Hand wheels (53) are provided at the ends of the screws of the transverse screw displacement mechanism (51) and the longitudinal screw displacement mechanism (52).

5. The generator slip ring end surface grinding device according to claim 1, characterized in that: A hinge seat (43) is arranged on the top of the grinding mounting frame (4), and the grinding machine (7) is fastened to the hinge seat (43) by bolts.