Spraying device for machining of power angle tower
By designing a spraying device for power angle tower processing, including grinding and spraying functions, the problem of incomplete burring of angle steel is solved, the spraying quality is improved and the rework situation is reduced.
Patent Information
- Application Number
- CN202422108715.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-29
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-08-29
AI Technical Summary
In the prior art, the angle steel is not completely deburred before spraying, resulting in large and small bumps on the surface after spraying, affecting the quality of the spray and possibly leading to rework.
A spraying device for processing electric corner towers is designed, including a grinding device and a spraying device. The grinding device grinds the angle steel surface through two grinding rollers to remove burrs; the spraying device sprays the angle steel surface through a conveyor belt and a paint head.
The device can automatically remove burrs on the angle steel surface, improve spray quality, reduce rework, and ensure the flatness and quality of the angle steel surface.
Smart Images

Figure CN222945152U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of spraying devices, in particular to a spraying device for processing electric power corner towers. Background Art
[0002] The angle steel of the power angle tower needs to be processed before use. Many equipments are needed in the processing process. For example, if the angle steel needs to be sprayed, special spraying equipment is needed.
[0003] In order to ensure the quality of spraying, the angle steel surface will be deburred before spraying. However, since a large number of angle steels need to be deburred every day, it is inevitable that some angle steels will not be deburred thoroughly. In addition, the staff cannot interfere with the angle steels too much during the spraying process. Some angle steels that are not thoroughly deburred will have large and small bumps on the surface after spraying, resulting in low quality after spraying and even rework. Therefore, a spray device for power angle tower processing that can automatically deburr is needed. Utility Model Content
[0004] 1. Technical issues to be solved
[0005] The purpose of the utility model is to solve at least one of the technical problems existing in the prior art and to provide a spraying device for processing power angle towers, which can solve the problem that some angle steels that are not thoroughly deburred will have large and small bumps on the surface after spraying, thereby resulting in low quality after spraying.
[0006] (II) Technical solution
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a spraying device for processing an electric power corner tower, comprising a support box limiting device, the limiting device being arranged on the support box;
[0008] A spraying device, the spraying device is arranged on the supporting box;
[0009] A grinding device, the grinding device is arranged on the support box, and the grinding device includes two third support plates, the two third support plates are respectively fixedly connected to the left and right sides of the support box, the upper surfaces of the two third support plates are fixedly connected with second electric hydraulic rods, the upper surfaces of the two second electric hydraulic rods are fixedly connected with a protection box, and the lower surface of the protection box is fixedly connected with a slide groove communicating with the protection box;
[0010] Wherein, a second servo motor is fixedly connected to the right side of the protection box, and the output end of the second servo motor rotates and penetrates into the interior of the protection box;
[0011] Wherein, the output end of the second servo motor is fixedly connected with a bidirectional threaded rod, and the bidirectional threaded rod is rotatably connected to the inner wall of the protection box.
[0012] Preferably, the grinding device further comprises two movable sleeves, the outer wall of the bidirectional threaded rod is threadedly sleeved with two movable sleeves, the lower surfaces of the two movable sleeves are fixedly connected with sliders, and the lower ends of the two sliders slide through the slide grooves;
[0013] Wherein, the lower ends of the two sliding blocks are fixedly connected with an L-shaped connecting plate, and the opposite surfaces of the two L-shaped connecting plates are fixedly connected with a second concave fixing plate;
[0014] Wherein, the opposite surfaces of the two second concave fixing plates are each provided with a rectangular groove communicating with the concave portion thereof.
[0015] Preferably, the grinding device further comprises two third servo motors, the two third servo motors are respectively fixedly connected to the opposite surfaces of the two second concave fixing plates, and the output ends of the two third servo motors are both fixedly connected to the first pulley;
[0016] The concave parts of the two second concave fixing plates are rotatably connected with a transmission shaft, the outer walls of the two transmission shafts are fixedly sleeved with a second belt pulley, and the two second belt pulleys are connected to the two first belt pulleys through two belt drives respectively;
[0017] Wherein, the outer walls of the two transmission shafts are fixedly sleeved with grinding rollers.
[0018] Preferably, the limiting device comprises two first support plates, the two first support plates are respectively fixedly connected to the left and right sides of the support box, and the upper surfaces of the two first support plates are fixedly connected with electric telescopic rods;
[0019] The telescopic ends of the two electric telescopic rods slide through the interior of the support box respectively, the telescopic ends of the two electric telescopic rods are fixedly connected to the first concave fixing plates, and the concave parts of the two first concave fixing plates are rotatably connected to auxiliary wheels;
[0020] Wherein, the opposing surfaces of the two first concave fixing plates are fixedly connected to two auxiliary rods, and the opposing surfaces of the two corresponding auxiliary rods slide through the left and right sides of the supporting box respectively.
[0021] Preferably, the spraying device comprises two second support plates, the two second support plates are respectively fixedly connected to the left and right sides of the support box, and the upper surfaces of the two second support plates are fixedly connected to the first electric hydraulic rod;
[0022] The telescopic ends of the two first electric hydraulic rods are fixedly connected with a connecting plate, the upper surface of the connecting plate is fixedly connected with a liquid storage tank, and the upper surface of the liquid storage tank is fixedly connected with a feed pipe communicating therewith;
[0023] The right side of the liquid storage tank is fixedly connected with a first servo motor, and the output end of the first servo motor rotates and penetrates into the interior of the liquid storage tank;
[0024] Wherein, the output end of the first servo motor is fixedly connected with a connecting rod, and the outer wall of the connecting rod is fixedly connected with a stirring plate.
[0025] Preferably, the spraying device further comprises a water pump, which is fixedly connected to the left end of the liquid storage tank, the input end of the water pump is communicated with the interior of the liquid storage tank, and the output end of the water pump is fixedly connected to the first connecting pipe;
[0026] The lower end of the first connecting pipe penetrates the lower surface of the connecting plate, the lower end of the first connecting pipe is fixedly connected to a connecting tank communicating therewith, the left and right sides of the connecting tank are fixedly connected to fixing frames, and the two fixing frames are fixedly connected to the connecting plate;
[0027] Wherein, the lower surface of the connection tank is fixedly connected with two second connection pipes communicating therewith, and the opposite surfaces of the two second connection pipes are fixedly connected with a plurality of spray heads;
[0028] Among them, four supporting legs are fixedly connected to the lower surface of the supporting box, and a conveyor belt mechanism is fixedly connected to the supporting box.
[0029] (III) Beneficial effects
[0030] Compared with the prior art, the beneficial effects of the utility model are:
[0031] (1) The spraying device for processing the power angle tower drives two transmission shafts and grinding rollers to rotate through two second pulleys. The two grinding rollers grind the surface of the angle steel during rotation to remove burrs on the angle steel, thereby improving the quality of subsequent spraying.
[0032] (2) The spraying device for processing the power angle tower frame is provided with two electric telescopic rods to adjust the relative positions of the two first concave fixing plates to adapt to angle steels of different sizes. In combination with a plurality of auxiliary wheels, the device assists and limits the movement of the angle steel, thereby improving the stability of the angle steel during movement. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] The utility model is further described below in conjunction with the accompanying drawings and embodiments:
[0034] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0035] Figure 2 This is a schematic top view of the interior of the protective box of the utility model;
[0036] Figure 3 This is a schematic diagram of the connection between the first servo motor and the stirring plate of the utility model;
[0037] Figure 4 This is a schematic diagram of the connection of the second concave fixing plate of the utility model.
[0038] 1. the first support plate; 2. the second support plate; 3. the second support plate; 4. the auxiliary rod; 5. the support leg; 6. the conveyor belt mechanism; 7. the first concave fixed plate; 8. the auxiliary wheel; 9. the first servo motor; 10. the second servo motor; 11. the L-shaped connecting plate; 12. the protective box; 13. the slider; 14. the liquid storage tank; 15. the water pump; 16. the first connecting pipe; 17. the connecting tank; 18. the fixing frame; 19. the second connecting pipe; 20. the spray head; 21. the first electric hydraulic rod; 22. the second support plate; 23. the second electric hydraulic rod; 24. the third support plate; 25. the bidirectional threaded rod; 26. the slide groove; 27. the movable sleeve; 28. the connecting rod; 29. the stirring plate; 30. the third servo motor; 31. the first pulley; 32. the rectangular groove; 33. the second concave fixed plate; 34. the second pulley; 35. the transmission shaft; 36. the grinding roller. DETAILED DESCRIPTION
[0039] This section will describe in detail the specific embodiments of the utility model. The preferred embodiments of the utility model are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the utility model, but it cannot be understood as a limitation on the protection scope of the utility model.
[0040] In the description of the present invention, it should be understood that descriptions involving orientation, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0041] In the description of the present utility model, "greater than", "less than", "exceed" etc. are understood as not including the number itself, and "above", "below", "within" etc. are understood as including the number itself. If there is a description of "first" or "second", it is only used for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.
[0042] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.
[0043] See also Figure 1-4 , the utility model provides a technical solution: a spraying device for processing an electric power corner tower, comprising a support box 1, a limit device, and the limit device is arranged on the support box 1;
[0044] A spraying device, the spraying device is arranged on the supporting box 1;
[0045] A grinding device, which is arranged on the support box 1, comprises two third support plates 24, which are respectively fixedly connected to the left and right sides of the support box 1, and the upper surfaces of the two third support plates 24 are fixedly connected with the second electric hydraulic rods 23, and the upper surfaces of the two second electric hydraulic rods 23 are fixedly connected with the protection box 12, and the lower surface of the protection box 12 is fixedly connected with the slide groove 26 communicating therewith;
[0046] The right side of the protection box 12 is fixedly connected with a second servo motor 10, and the output end of the second servo motor 10 rotates and penetrates into the interior of the protection box 12;
[0047] The output end of the second servo motor 10 is fixedly connected with a bidirectional threaded rod 25 , and the bidirectional threaded rod 25 is rotatably connected to the inner wall of the protection box 12 .
[0048] Furthermore, the grinding device further comprises two movable sleeves 27. The outer wall of the bidirectional threaded rod 25 is threadedly sleeved with two movable sleeves 27. The lower surfaces of the two movable sleeves 27 are fixedly connected with the sliders 13. The lower ends of the two sliders 13 slide through the slide grooves 26.
[0049] The lower ends of the two sliding blocks 13 are fixedly connected with an L-shaped connecting plate 11, and the opposite surfaces of the two L-shaped connecting plates 11 are fixedly connected with a second concave fixing plate 33;
[0050] The two second concave fixing plates 33 have opposite surfaces formed with rectangular grooves 32 communicating with the concave portions thereof.
[0051] Furthermore, the grinding device further includes two third servo motors 30, which are respectively fixedly connected to the opposite surfaces of the two second concave fixing plates 33, and the output ends of the two third servo motors 30 are both fixedly connected to the first pulley 31;
[0052] The concave parts of the two second concave fixing plates 33 are rotatably connected with the transmission shaft 35, the outer walls of the two transmission shafts 35 are fixedly sleeved with the second pulleys 34, and the two second pulleys 34 are connected to the two first pulleys 31 through two belt transmissions respectively;
[0053] The outer walls of the two transmission shafts 35 are both fixedly sleeved with grinding rollers 36 .
[0054] Furthermore, the limiting device includes two first support plates 3, the two first support plates 3 are respectively fixedly connected to the left and right sides of the support box 1, and the upper surfaces of the two first support plates 3 are fixedly connected with the electric telescopic rod 2;
[0055] The telescopic ends of the two electric telescopic rods 2 are respectively slid into the interior of the support box 1, and the telescopic ends of the two electric telescopic rods 2 are fixedly connected to the first concave fixing plates 7, and the concave parts of the two first concave fixing plates 7 are rotatably connected to auxiliary wheels 8;
[0056] The two first concave fixing plates 7 have opposite faces thereof fixedly connected to two auxiliary rods 4 , and the opposite faces of the two corresponding auxiliary rods 4 slide through the left and right sides of the supporting box 1 .
[0057] Furthermore, the spraying device includes two second support plates 22, which are respectively fixedly connected to the left and right sides of the support box 1, and the upper surfaces of the two second support plates 22 are fixedly connected to the first electric hydraulic rod 21;
[0058] The telescopic ends of the two first electric hydraulic rods 21 are fixedly connected with a connecting plate, the upper surface of the connecting plate is fixedly connected with a liquid storage tank 14, and the upper surface of the liquid storage tank 14 is fixedly connected with a feed pipe communicating therewith;
[0059] The right side of the liquid storage tank 14 is fixedly connected with a first servo motor 9, and the output end of the first servo motor 9 rotates and penetrates into the interior of the liquid storage tank 14;
[0060] The output end of the first servo motor 9 is fixedly connected with a connecting rod 28 , and the outer wall of the connecting rod 28 is fixedly connected with a stirring plate 29 .
[0061] Furthermore, the spraying device further comprises a water pump 15, which is fixedly connected to the left end of the liquid storage tank 14, the input end of the water pump 15 is communicated with the interior of the liquid storage tank 14, and the output end of the water pump 15 is fixedly connected to a first connecting pipe 16;
[0062] The lower end of the first connecting pipe 16 passes through the lower surface of the connecting plate, and the lower end of the first connecting pipe 16 is fixedly connected to a connecting tank 17 communicating therewith, and the left and right sides of the connecting tank 17 are fixedly connected to fixing frames 18, and the two fixing frames 18 are fixedly connected to the connecting plate;
[0063] The lower surface of the connection tank 17 is fixedly connected to two second connection pipes 19 communicating therewith, and the opposite surfaces of the two second connection pipes 19 are fixedly connected to a plurality of spray heads 20;
[0064] Among them, four supporting legs 5 are fixedly connected to the lower surface of the supporting box 1 , and a conveyor belt mechanism 6 is fixedly connected to the supporting box 1 .
[0065] Furthermore, when using the spraying device for processing the power angle tower, the angle steel is first placed on the conveyor belt mechanism 6, and then the two electric telescopic rods 2 are started. The telescopic ends of the two electric telescopic rods 2 drive the two first concave fixed plates 7 to move to relative positions, so that the auxiliary wheels 8 on the two first concave fixed plates 7 are respectively in contact with the left and right sides of the angle steel, and the conveyor belt mechanism 6 is started. The conveyor belt mechanism 6 includes necessary structures such as a transmission belt and a motor. The conveyor belt mechanism 6 is a prior art, and its operation process and movement principle are not overly elaborated. The conveyor belt mechanism 6 drives the angle steel to move backward, and at the same time, the auxiliary wheel 8 in contact with the angle steel will rotate, which plays an auxiliary and limiting role in the movement of the angle steel. The relative position of the two first concave fixed plates 7 is adjusted by setting two electric telescopic rods 2 to adapt to angle steels of different sizes. In combination with multiple auxiliary wheels 8, the movement of the angle steel is assisted and limited, thereby improving the stability of the angle steel during movement.
[0066] Further, the two second electric hydraulic rods 23 are started, and the two second electric hydraulic rods 23 drive the protective box 12 to move downward as a whole, and then the second servo motor 10 is started, and the second servo motor 10 drives the bidirectional threaded rod 25 to rotate, and the bidirectional threaded rod 25 drives the two movable sleeves 27 to move to relative positions, and the two movable sleeves 27 drive the two second concave fixed plates 33 to move to relative positions through the slider 13 and the L-shaped connecting plate 11, so that the two grinding rollers 36 are in contact with the opposite surfaces of the angle steel, and then the two third servo motors 30 are started, and the rotation of the two third servo motors 30 is consistent with the moving direction of the conveyor belt mechanism 6, and the two third servo motors 30 drive the two first pulleys 31 to rotate, and the two first pulleys 31 drive the two second pulleys 34 to rotate through the belt, and the two second pulleys 34 drive the two transmission shafts 35 and the grinding rollers 36 to rotate, and the two grinding rollers 36 will grind the surface of the angle steel during rotation, and remove the burrs on the angle steel, thereby improving the subsequent spraying quality.
[0067] Furthermore, after deburring is completed, when the angle steel moves below the multiple paint spraying heads 20, the multiple paint spraying heads 20 are started, and the multiple paint spraying heads 20 spray the paint inside the two second connecting pipes 19 to spray the surface of the angle steel.
[0068] Working principle: When using the spraying device for processing the power angle tower, first place the angle steel on the conveyor belt mechanism 6, and then start the two electric telescopic rods 2. The telescopic ends of the two electric telescopic rods 2 drive the two first concave fixed plates 7 to move to relative positions, so that the auxiliary wheels 8 on the two first concave fixed plates 7 are respectively in contact with the left and right sides of the angle steel, and the conveyor belt mechanism 6 is started. The conveyor belt mechanism 6 includes necessary structures such as a transmission belt and a motor. The conveyor belt mechanism 6 is a prior art, and its operation process and movement principle are not excessively elaborated. The conveyor belt mechanism 6 drives the angle steel to move backward, and at the same time, the auxiliary wheel 8 in contact with the angle steel will rotate, which plays an auxiliary and limiting role in the movement of the angle steel.
[0069] Furthermore, the two second electric hydraulic rods 23 are started, and the two second electric hydraulic rods 23 drive the protective box 12 to move downward as a whole, and then the second servo motor 10 is started, and the second servo motor 10 drives the bidirectional threaded rod 25 to rotate, and the bidirectional threaded rod 25 drives the two movable sleeves 27 to move to relative positions, and the two movable sleeves 27 drive the two second concave fixed plates 33 to move to relative positions through the slider 13 and the L-shaped connecting plate 11, so that the two grinding rollers 36 are in contact with the opposite surfaces of the angle steel, and then the two third servo motors 30 are started, and the rotation of the two third servo motors 30 is consistent with the moving direction of the conveyor belt mechanism 6, and the two third servo motors 30 drive the two first pulleys 31 to rotate, and the two first pulleys 31 drive the two second pulleys 34 to rotate through the belt, and the two second pulleys 34 drive the two transmission shafts 35 and the grinding rollers 36 to rotate, and the two grinding rollers 36 will grind the surface of the angle steel during rotation to remove the burrs on the angle steel.
[0070] Furthermore, after deburring is completed, when the angle steel moves below the multiple paint spraying heads 20, the multiple paint spraying heads 20 are started, and the multiple paint spraying heads 20 spray the paint inside the two second connecting pipes 19 to spray the surface of the angle steel.
[0071] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments. Various changes can be made within the knowledge scope of ordinary technicians in the technical field without departing from the purpose of the present invention.
Claims
1. A spraying device for processing power corner tower, characterized in that: include: Support box (1); A limiting device, the limiting device is arranged on the supporting box (1); A spraying device, the spraying device is arranged on the supporting box (1); A grinding device, the grinding device is arranged on the support box (1), the grinding device comprises two third support plates (24), the two third support plates (24) are respectively fixedly connected to the left and right sides of the support box (1), the upper surfaces of the two third support plates (24) are fixedly connected to the second electric hydraulic rods (23), the upper surfaces of the two second electric hydraulic rods (23) are fixedly connected to the protection box (12), and the lower surface of the protection box (12) is fixedly connected to the slide groove (26) communicating therewith; The right side of the protection box (12) is fixedly connected to a second servo motor (10), and the output end of the second servo motor (10) rotates and penetrates into the interior of the protection box (12); The output end of the second servo motor (10) is fixedly connected to a bidirectional threaded rod (25), and the bidirectional threaded rod (25) is rotatably connected to the inner wall of the protection box (12).
2. The spraying device for processing a power corner tower according to claim 1, characterized in that: The grinding device also includes two moving sleeves (27), the outer wall of the bidirectional threaded rod (25) is threadedly sleeved with the two moving sleeves (27), the lower surfaces of the two moving sleeves (27) are fixedly connected with sliders (13), and the lower ends of the two sliders (13) slide through the slide groove (26); The lower ends of the two sliding blocks (13) are fixedly connected to an L-shaped connecting plate (11), and the opposite surfaces of the two L-shaped connecting plates (11) are fixedly connected to a second concave fixing plate (33); The two second concave fixing plates (33) are provided with rectangular grooves (32) on their opposite surfaces and communicate with the concave portions.
3. A spraying device for processing a power corner tower according to claim 2, characterized in that: The polishing device further comprises two third servo motors (30), the two third servo motors (30) are respectively fixedly connected to the opposite surfaces of the two second concave fixing plates (33), and the output ends of the two third servo motors (30) are both fixedly connected to the first pulley (31); The concave parts of the two second concave fixing plates (33) are rotatably connected with a transmission shaft (35), the outer walls of the two transmission shafts (35) are fixedly sleeved with a second belt pulley (34), and the two second belt pulleys (34) are connected to the two first belt pulleys (31) through two belt drives respectively; Wherein, the outer walls of the two transmission shafts (35) are both fixedly sleeved with grinding rollers (36).
4. The spraying device for processing a power corner tower according to claim 1, characterized in that: The limiting device comprises two first support plates (3), the two first support plates (3) are respectively fixedly connected to the left and right sides of the support box (1), and the upper surfaces of the two first support plates (3) are fixedly connected to the electric telescopic rods (2); The telescopic ends of the two electric telescopic rods (2) are respectively slidably inserted into the interior of the support box (1), the telescopic ends of the two electric telescopic rods (2) are fixedly connected to the first concave fixing plate (7), and the concave parts of the two first concave fixing plates (7) are rotatably connected to auxiliary wheels (8); The opposing surfaces of the two first concave fixing plates (7) are fixedly connected to two auxiliary rods (4), and the opposing surfaces of the two corresponding auxiliary rods (4) slide through the left and right sides of the supporting box (1) respectively.
5. The spraying device for processing a power corner tower according to claim 1, characterized in that: The spraying device comprises two second support plates (22), the two second support plates (22) are respectively fixedly connected to the left and right sides of the support box (1), and the upper surfaces of the two second support plates (22) are both fixedly connected to the first electric hydraulic rod (21); The telescopic ends of the two first electric hydraulic rods (21) are fixedly connected to a connecting plate, the upper surface of the connecting plate is fixedly connected to a liquid storage tank (14), and the upper surface of the liquid storage tank (14) is fixedly connected to a feed pipe communicating therewith; The right side of the liquid storage tank (14) is fixedly connected to a first servo motor (9), and the output end of the first servo motor (9) rotates and penetrates into the interior of the liquid storage tank (14); The output end of the first servo motor (9) is fixedly connected to a connecting rod (28), and the outer wall of the connecting rod (28) is fixedly connected to a stirring plate (29).
6. The spraying device for processing a power corner tower according to claim 5, characterized in that: The spraying device further comprises a water pump (15), the water pump (15) being fixedly connected to the left end of the liquid storage tank (14), the input end of the water pump (15) being communicated with the interior of the liquid storage tank (14), and the output end of the water pump (15) being fixedly connected to a first connecting pipe (16); The lower end of the first connecting pipe (16) penetrates the lower surface of the connecting plate, the lower end of the first connecting pipe (16) is fixedly connected to a connecting tank (17) communicating therewith, the left and right sides of the connecting tank (17) are fixedly connected to fixing frames (18), and the two fixing frames (18) are fixedly connected to the connecting plate; The lower surface of the connection tank (17) is fixedly connected to two second connection pipes (19) communicating therewith, and the opposite surfaces of the two second connection pipes (19) are fixedly connected to a plurality of paint spray heads (20); Among them, four support legs (5) are fixedly connected to the lower surface of the support box (1), and a conveyor belt mechanism (6) is fixedly connected to the support box (1).