Automatic waste separating machine for aluminum rivets

By designing an aluminum rivet automatic waste separation machine, the automatic separation between products and waste is achieved using components such as vibration disks, direct vibration tracks, and material separation tracks. The problem of low manual sorting efficiency in the existing technology is solved, and production efficiency and product quality are improved.

CN222945437UActive Publication Date: 2025-06-06S Z JUHONG COMP TELECOMM TECH CO LTD
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Patent Information

Application Number
CN202421983534.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-15
Publication Date
2025-06-06
Estimated Expiration
2034-08-15

AI Technical Summary

Technical Problem

In the prior art, the waste connecting body of aluminum rivet products requires manual sorting, which is inefficient and difficult to achieve automated sorting.

Method used

An automatic waste separation machine for aluminum rivets is designed, including vibration discs, direct vibration tracks, material separation tracks, material inductors, material discharging devices, brake components, material separation devices, product slides, waste slides and partitions. Through the coordinated work of these components, automatic separation and classification of products and waste are realized.

Benefits of technology

It realizes efficient and automatic separation of aluminum rivet products and waste, avoids subsequent manual sorting, and improves production efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic waste material separating machine for aluminum rivets, which comprises a vibrating disk, a straight vibrating track, a material separating track, a material arriving sensor, a material shifting device, a brake component, a material separating device, a product slideway, a waste material slideway and a partition plate, the discharge port of the vibrating disk is butted with the straight vibrating track, and the discharge port of the straight vibrating track is butted with the material separating track; the side end of a discharging port of the straight vibration rail is provided with a feeding sensor used for sensing that the connectors are conveyed in place, the side end of the distributing rail is provided with a shifting device used for shifting the connectors from the straight vibration rail to the distributing rail, the distributing rail is provided with a brake assembly used for positioning the connectors, and the side end of the distributing rail is provided with a distributing opening facilitating distributing. A material distributing device is arranged at the material distributing opening in a butt joint mode, and a product sliding way and a waste sliding way are arranged at the front end of the material distributing rail in a butt joint mode. By means of the mode, products and waste can be automatically separated, the waste separation efficiency is high, automatic classification is achieved, and follow-up sorting is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of batteries, in particular to an automatic waste sorting machine for aluminum rivets. Background Art

[0002] Aluminum rivet products are important components on the battery cover of new energy vehicles. With the rapid development of new energy vehicles, the demand for this product is huge. After the product is processed, aluminum rivet products & waste connectors such as Figure 1 and Figure 2 As shown, this product is manually sorted and has low production capacity. Based on the above defects and shortcomings, it is necessary to improve the existing technology and design an automatic waste sorting machine for aluminum rivets. Utility Model Content

[0003] The main technical problem solved by the utility model is to provide an automatic waste sorting machine for aluminum rivets, which can automatically separate products from waste, has high waste sorting efficiency, automatically classifies, and avoids subsequent sorting.

[0004] In order to solve the above technical problems, a technical solution adopted by the utility model is: to provide an automatic waste sorting machine for aluminum rivets, which includes a vibration plate, a straight vibration track, a material sorting track, a material arrival sensor, a material shifting device, a brake assembly, a material sorting device, a product slide, a waste slide and a partition. The discharge port of the vibration plate is connected to the straight vibration track, and the discharge port of the straight vibration track is connected to the material shifting track. The side end of the discharge port of the straight vibration track is provided with a material arrival sensor for sensing the delivery of the connector into place. The side end of the material shifting track is installed with a material shifting device for shifting the connector from the straight vibration track to the material shifting track. The brake assembly for positioning the connector is installed on the material shifting track. The side end of the material shifting track is provided with a material shifting opening for facilitating material shifting. The material shifting opening is connected to the material shifting device. The front end of the material shifting track is connected to the product slide and the waste slide, and the product slide and the waste slide are separated by a partition.

[0005] Preferably, the material dividing track is arranged vertically, and a T-shaped slide groove is arranged in the vertical direction of the material dividing track, the waste material slides and is stuck at the bottom of the T-shaped slide groove, and the width of the aluminum rivet product is smaller than the opening width of the T-shaped slide groove.

[0006] Preferably, the material removing device includes a vertical plate, a push plate mounted on the vertical plate through a linear slide rail, a push cylinder mounted on the vertical plate for driving the push plate to slide horizontally, a guide block mounted on the push plate, a material removing plate vertically slidably inserted into the guide block, and a lifting cylinder mounted on the push plate for driving the material removing plate to move up and down.

[0007] Preferably, the brake assembly includes a fixed block installed on the material dividing track, a brake pad installed horizontally and slidingly on the material dividing track, and a spring elastically connecting the fixed block and the brake pad. The brake pad is opposite to the material dividing track connector, and both ends of the brake pad are provided with wire slopes to facilitate the movement of the connector.

[0008] Preferably, the material dividing device includes a moving frame, a material dividing plate, a cam follower, a material dividing column, an in-position sensor and a limit plate. The moving frame is slidably installed on the rear side of the vertical plate of the material diverting device through a linear slide rail, and the moving frame is driven to move by a pushing cylinder of the material diverting device. A material dividing plate pointing to the material dividing track is inserted on the vertical plate, and a cam follower is installed at the rear end of the material dividing plate. A material dividing cam groove is opened on the moving frame, and the cam follower is located in the material dividing cam groove. The material dividing cam groove is inclined toward the direction of the material dividing track, and a material dividing column pointing to the material dividing opening is elastically inserted in the material dividing plate through a return spring. An in-position sensor opposite to the push plate of the material diverting device is installed on the upper end of the moving frame through a bracket, and a limit plate pointing to the moving frame is also installed on the vertical plate.

[0009] Compared with the prior art, the beneficial effects of the utility model are:

[0010] The material separation track is connected to the vibrating discharge, which can limit the position of the product to be separated for subsequent separation;

[0011] The material distribution track is provided with a T-shaped slideway for sliding the product to be distributed, and the side end of the material distribution track is provided with a distribution opening for easy distribution of materials;

[0012] The material-dispensing device and the material-dispensing device share the same driving unit push cylinder, which saves power. When the material is dispensed into place, the material-dispensing cam groove is used to separate the product from the waste.

[0013] After separation, the products are sent to the corresponding slides and automatically classified to avoid subsequent sorting. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the structure of the aluminum rivet product & waste connector.

[0015] Figure 2 This is a structural diagram of the aluminum rivet product & waste connector from another perspective.

[0016] Figure 3 The figure is a schematic diagram of the structure of an automatic waste sorting machine for aluminum rivets.

[0017] Figure 4 The figure is a partial structural diagram of an automatic waste sorting machine for aluminum rivets.

[0018] Figure 5 This is a partial structural schematic diagram of an automatic waste sorting machine for aluminum rivets from another perspective.

[0019] Figure 6 The present invention is a schematic diagram of the cross-sectional structure of a brake assembly of an automatic waste sorting machine for aluminum rivets.

[0020] Figure 7 The present invention is a partial cross-sectional view of a material sorting device of an automatic waste sorting machine for aluminum rivets.

[0021] Among them, 01, aluminum rivet products, 02, waste, 1, vibration plate, 2, straight vibration track, 3, material distribution track, 30, material distribution opening, 31, T-shaped slide, 4, material arrival sensor, 5, material transfer device, 51, vertical plate, 52, push plate, 53, push cylinder, 54, guide block, 55, material transfer plate, 56, lifting cylinder, 6, brake assembly, 61, fixed block, 62, brake pad, 63, spring, 7, material distribution device, 71, mobile frame, 72, material distribution plate, 73, cam follower, 74, material distribution column, 75, in-place sensor, 76, limit plate, 8, product slide, 9, waste slide, 10, partition. DETAILED DESCRIPTION

[0022] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present invention.

[0023] See also Figures 1 to 7 , the utility model embodiment includes:

[0024] An automatic waste sorting machine for aluminum rivets comprises a vibration plate 1, a straight vibration track 2, a material sorting track 3, a material arrival sensor 4, a material shifting device 5, a brake assembly 6, a material sorting device 7, a product chute 8, a waste chute 9 and a partition 10. The discharge port of the vibration plate 1 is connected to the straight vibration track 2, and the discharge port of the straight vibration track 2 is connected to the material shifting track 3. The side end of the discharge port of the straight vibration track 2 is provided with a material arrival sensor 4 for sensing the delivery of a connector into place. The side end of the material shifting track 3 is provided with a material shifting device 5 for shifting the connector from the straight vibration track 2 to the material shifting track 3. The material shifting track 3 is provided with a brake assembly 6 for positioning the connector. The side end of the material shifting track 3 is provided with a material shifting opening 30 for facilitating material shifting. The material shifting opening 30 is connected to the material shifting device 7. The front end of the material shifting track 3 is connected to the product chute 8 and the waste chute 9. The product chute 8 and the waste chute 9 are separated by a partition 10.

[0025] The material distribution track 3 is vertically arranged, and a T-shaped slide groove 31 is arranged in the vertical direction of the material distribution track 3. The waste material 02 slides and is stuck at the bottom of the T-shaped slide groove 31. The width of the aluminum rivet product 01 is smaller than the opening width of the T-shaped slide groove 31, and the aluminum rivet product 01 can be ejected from the opening of the T-shaped slide groove 31.

[0026] The material-push device 5 includes a vertical plate 51, a push plate 52 installed on the vertical plate 51 through a linear slide rail, a push cylinder 53 installed on the vertical plate 51 to drive the push plate 52 to slide horizontally, a guide block 54 installed on the push plate 52, a material-push plate 55 vertically slidably inserted into the guide block 54, and a lifting cylinder 56 installed on the push plate 52 to drive the material-push plate 55 to move up and down. The piston rod of the push cylinder 53 extends to drive the push plate 52 to move above the straight vibration track 2, and the lifting cylinder 56 drives the material-push plate 55 to move downward. The material-push plate 55 blocks the protruding end of the aluminum rivet product, and the piston rod of the push cylinder 53 contracts to drive the push plate 52 to move above the material-dividing track 3. The material-push plate 55 moves horizontally to push the connector in the straight vibration track 2 into the material-dividing track 3.

[0027] The brake assembly 6 includes a fixed block 61 installed on the material distribution track 3, a brake pad 62 installed horizontally and slidingly on the material distribution track 3, and a spring 63 elastically connecting the fixed block 61 and the brake pad 62. The brake pad 62 is opposite to the connecting body of the material distribution track 3, and both ends of the brake pad 62 are provided with wire slopes to facilitate the movement of the connecting body.

[0028] The material distributing device 7 comprises a moving frame 71, a material distributing plate 72, a cam follower 73, a material distributing column 74, an in-position sensor 75 and a limit plate 76. The moving frame 71 is slidably mounted on the rear side of the vertical plate 51 of the material distributing device 5 through a linear slide rail. The moving frame 71 is driven to move by the pushing cylinder 53 of the material distributing device 5. The vertical plate 51 is provided with a material distributing plate 72 pointing to the material distributing track 3. The rear end of the material distributing plate 72 is provided with a material distributing cam groove 710. The cam follower 73 is located in the material distributing cam groove 710. The material distributing cam groove 710 faces the material distributing track 3. The dividing plate 72 is tilted, and a dividing column 74 pointing to the dividing opening 30 is elastically inserted in the dividing plate 72 through a return spring. The upper end of the mobile frame 71 is equipped with an in-position sensor 75 opposite to the push plate 52 of the material-dispensing device 5 through a bracket. A limit plate 76 pointing to the mobile frame 71 is also installed on the vertical plate 51. The piston rod of the pushing cylinder 53 extends to drive the mobile frame 71 to move toward the dividing track 3. The cam follower 73 on the dividing plate 72 moves perpendicular to the dividing track 3 under the guidance of the dividing cam groove 710. The dividing column 74 passes through the dividing opening 3 to push the aluminum rivet product from the waste connector to carry out dividing.

[0029] When the utility model is an automatic waste sorting machine for aluminum rivets, the waste product connector in the vibration plate 1 is transported along the straight vibration track 2. When the material arrival sensor 4 senses the connector, the material-dividing device 5 starts to divert the material. Specifically, the piston rod of the pushing cylinder 53 extends to drive the push plate 52 to move above the straight vibration track 2. The lifting cylinder 56 drives the diverting plate 55 to move downward. The diverting plate 55 blocks the protruding end of the aluminum rivet product. The piston rod of the pushing cylinder 53 contracts to drive the push plate 52 to move above the material-dividing track 3. The diverting plate 55 moves horizontally to divert the connector in the straight vibration track 2 into the material-dividing track 3. After the arrival sensor 75 recognizes the push plate 52, the connector is fed to position, at this time, the brake pad 62 of the brake assembly 6 elastically clamps the waste 02, and at the same time the dividing device 7 starts to divide the materials. Specifically, the piston rod of the pushing cylinder 53 extends to drive the moving frame 71 to move toward the dividing track 3, and the cam follower 73 on the dividing plate 72 moves perpendicular to the direction of the dividing track 3 under the guidance of the dividing cam groove 710. The dividing column 74 passes through the dividing opening 3 to push the aluminum rivet product from the waste connector and slide it to the product slide 8. The diverting device 5 and the dividing device 7 are reset, and the diverting device 5 drives the next connector to enter the dividing track 3, and the previous waste is pushed out by the next connector and slides to the waste slide 9.

[0030] The utility model discloses an automatic waste sorting machine for aluminum rivets, which can automatically separate products from waste materials, has high waste sorting efficiency, and can automatically sort products to avoid subsequent sorting.

[0031] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. An automatic waste sorting machine for aluminum rivets, characterized by: It includes a vibration plate, a straight vibration track, a material distribution track, a material arrival sensor, a material shifting device, a brake assembly, a material distribution device, a product chute, a waste chute and a partition. The discharge port of the vibration plate is connected to the straight vibration track, the discharge port of the straight vibration track is connected to the material distribution track, the side end of the discharge port of the straight vibration track is provided with a material arrival sensor for sensing the delivery of the connector into place, the side end of the material distribution track is equipped with a material shifting device for shifting the connector from the straight vibration track to the material distribution track, the material distribution track is equipped with a brake assembly for positioning the connector, the side end of the material distribution track is provided with a material distribution opening for facilitating material distribution, the material distribution opening is connected to the material distribution device, the front end of the material distribution track is connected to the product chute and the waste chute, and the product chute and the waste chute are separated by a partition.

2. The automatic waste sorting machine for aluminum rivets according to claim 1 is characterized by: The material dividing track is arranged vertically, and a T-shaped slide groove is arranged in the vertical direction of the material dividing track. The waste material slides and is stuck at the bottom of the T-shaped slide groove. The width of the aluminum rivet product is smaller than the opening width of the T-shaped slide groove.

3. The automatic waste sorting machine for aluminum rivets according to claim 1 is characterized in that: The material removing device includes a vertical plate, a push plate installed on the vertical plate through a linear slide rail, a push cylinder installed on the vertical plate to drive the push plate to slide horizontally, a guide block installed on the push plate, a material removing plate vertically slidably inserted into the guide block, and a lifting cylinder installed on the push plate to drive the material removing plate to move up and down.

4. The automatic waste sorting machine for aluminum rivets according to claim 1 is characterized in that: The brake assembly includes a fixed block installed on the material distribution track, a brake pad installed on the material distribution track for horizontal sliding, and a spring elastically connecting the fixed block and the brake pad. The brake pad is opposite to the material distribution track connector, and wire slopes are provided at both ends of the brake pad to facilitate the movement of the connector.

5. The automatic waste sorting machine for aluminum rivets according to claim 1 is characterized by: The material dividing device includes a moving frame, a material dividing plate, a cam follower, a material dividing column, an in-position sensor and a limit plate. The moving frame is slidably installed on the rear side of the vertical plate of the material diverting device through a linear slide rail, and the moving frame is driven to move by the pushing cylinder of the material diverting device. The vertical plate is inserted with a material dividing plate pointing to the material dividing track, and a cam follower is installed at the rear end of the material dividing plate. A material dividing cam groove is opened on the moving frame, and the cam follower is located in the material dividing cam groove. The material dividing cam groove is inclined toward the direction of the material dividing track, and a material dividing column pointing to the material dividing opening is elastically inserted in the material dividing plate through a return spring. An in-position sensor opposite to the push plate of the material diverting device is installed on the upper end of the moving frame through a bracket, and a limit plate pointing to the moving frame is also installed on the vertical plate.