Membrane material cutting device
By designing a membrane material cutting device including a chain plate transporter, a horizontal rotation drive, a lifting ring magnet and a hydraulic push rod, the problems of material offset and stacking during the film cutting process are solved, and the stable transportation, rotation and precise cutting of the membrane material is achieved, and the accuracy and efficiency of cutting are improved.
Patent Information
- Application Number
- CN202421695901.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-17
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-07-17
AI Technical Summary
During the transportation and use of films, material deviation and stacking are prone to occur, resulting in the cutting ports that are not neat enough, which may cause stacking and cutting or adhesion, which will make the cutting incomplete.
A membrane material cutting device is designed, including a processing table, a chain conveyor, a feeding bracket, a cutting bracket, a hydraulic chuck, a drive machine, a cutting structure and a transportation structure. Through the combination of the chain and metal plate of the chain plate transporter, the stable horizontal transportation of the membrane material is achieved; the horizontal rotation drive and cutting structure are used to achieve stable horizontal rotation and extrusion of the membrane material; through the interaction between the lifting ring magnet and the metal ring block, the precise extrusion and limiting of the membrane material is achieved; finally, precise cutting is achieved through the cooperation of the hydraulic push rod and the cutter.
The device ensures the tension and uniformity of the film material through stable horizontal transportation, rotation and extrusion, and achieves the accuracy and efficiency of cutting, avoids material deviation and stacking, reduces the need for manual leveling, improves production efficiency and reduces costs.
Smart Images
Figure CN222945689U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of membrane material production, in particular to a membrane material cutting device. Background Art
[0002] Film, as a thin, soft and transparent sheet material, is made of various raw materials, including plastics, adhesives, rubber and other special materials. In scientific definition, film refers to a two-dimensional material form formed on the surface of a substrate through the deposition process of atoms, molecules or ions. For example, the well-known optical films, composite films, superconducting films, polyester films, nylon films and plastic films are all outstanding representatives of film technology.
[0003] Thin films have a wide range of applications, covering electronics, machinery manufacturing, printing and other industries. Thin film materials usually refer to thin metal or organic layers with a thickness ranging from a single atom to several millimeters. It is particularly worth mentioning that electronic semiconductor functional devices and optical coatings are the main application areas of thin film technology, reflecting its high-precision and cutting-edge technical value.
[0004] However, during the transportation and use of the film, it is often necessary to cut it according to actual needs. Due to the deformation and softness of the film itself, material offset and accumulation often occur during the cutting process, which results in the cutting port being not neat, and may cause accumulation cutting or adhesion, resulting in incomplete cutting. In order to obtain the ideal cutting effect, secondary cutting or subsequent manual leveling is often required, which undoubtedly increases the time and labor costs of the work, and is both time-consuming and labor-intensive. In view of this, in-depth research on the above issues led to the creation of this case. Utility Model Content
[0005] To achieve the above purpose, the utility model is implemented through the following technical solutions: a membrane material cutting device, including: a processing table, a pair of chain plate type conveyors, a loading bracket, a cutting bracket, a pair of loading hydraulic chucks, a loading drive machine, a cutting structure and a transporting structure, the loading bracket and the cutting bracket are installed on the processing table, a pair of the loading hydraulic chucks are inserted on the loading bracket, the driving end of the loading drive machine is connected to the loading hydraulic chuck, the cutting structure is installed on the processing table and the cutting bracket, the transporting structure is installed on the processing table, and a pair of the chain plate type conveyors are installed on the processing table;
[0006] The transport structure comprises: a plurality of side wall shafts, a plurality of side wall rollers, a plurality of side wall round pieces, a plurality of convex lifting blocks, a plurality of lifting extrusion rods, a plurality of lifting limit shafts, a plurality of metal ring blocks, a plurality of lifting ring magnets, a pair of horizontal rotation drive gear sets, a pair of horizontal rotation drive machines and a plurality of limit set springs;
[0007] Several side wall shafts are inserted on the feeding bracket, several side wall rollers are respectively installed on several side wall shafts, several side wall round pieces are respectively movably inserted on several side wall rollers, several side wall rollers are respectively provided with several convex lifting grooves, several convex lifting blocks are respectively movably inserted on the inner sides of several convex lifting grooves, several lifting extrusion rods are respectively installed on several convex lifting blocks, several lifting limit shafts are respectively movably inserted on several convex lifting grooves, and several lifting limit shafts They are respectively movably inserted on several of the convex lifting blocks, several of the limit sleeve springs are respectively sleeved on several of the lifting limit shafts, several of the metal ring blocks are inserted on several of the side wall rollers, several of the lifting ring magnets are respectively installed on several of the convex lifting blocks, and several of the lifting ring magnets are respectively inserted on the feeding bracket in several arc shapes, a pair of the horizontal rotation driving gear groups are respectively installed on several of the side wall shafts, and a pair of the horizontal rotation driving machine driving ends are respectively connected to a pair of the horizontal rotation driving gear groups.
[0008] Preferably, the cutting structure comprises: two pairs of lifting extrusion cutting hydraulic push rods, a pair of concave extrusion limit blocks, a convex extrusion limit block, a plurality of extrusion cutting set springs, a cutting screw module, an adsorption electromagnet, an adsorption magnet and a cutter;
[0009] Two pairs of the lifting, extruding and cutting hydraulic push rods are installed in parallel on the processing table and the cutting bracket, a pair of the concave extrusion limit blocks are installed on the pushing ends of the two pairs of the lifting, extruding and cutting hydraulic push rods, the convex extrusion limit block is movably inserted on the concave extrusion limit block, a plurality of the extrusion and cutting set springs are installed on the concave extrusion limit block and the convex extrusion limit block, the cutting screw module is installed on the convex extrusion limit block, the cutter is installed on the moving end of the cutting screw module, the adsorption electromagnet is installed on the concave extrusion limit block, and the adsorption magnet is installed on the convex extrusion limit block.
[0010] Preferably, a pair of the concave extrusion limit blocks are respectively provided with a circular rubber ring.
[0011] Preferably, a pair of the horizontal rotation driving gear sets are respectively provided with a tightness adjuster.
[0012] Preferably, a plurality of the lifting and squeezing rods are respectively provided with squeezing rubber rings.
[0013] Preferably, an inclined unloading plate is provided on the processing table.
[0014] The utility model provides a membrane material cutting device. It has the following beneficial effects: the membrane material cutting device, the chain plate conveyor utilizes the combination of chain and metal plate, provides traction through the cyclic reciprocating motion of the chain, and uses the metal plate as a carrier to achieve stable horizontal transportation of the membrane material; this design avoids the possible deviation phenomenon of chain-type transportation, and ensures the accuracy and stability of transportation; through the cooperation of the horizontal rotation drive machine and the horizontal rotation drive gear set, as well as the rotation of the side wall shaft and the side wall roller, the stable horizontal rotation and extrusion and stretching of the membrane material are achieved; at the same time, the interaction between the lifting ring magnet and the magnetic metal ring block enables the convex lifting block to be extended and retracted along the lifting limit axis, and then the membrane material is extruded and stretched through the lifting extrusion rod; this function helps to improve the tension and uniformity of the membrane material; through the magnetic adsorption of the adsorption electromagnet to the adsorption magnet, and the convex extrusion limit block in the concave extrusion limit The stable vertical expansion and contraction of the inner side of the positioning block realizes the precise extrusion and limiting of the membrane material; then, the membrane material is extruded into a circular shape through the relative expansion and contraction of the lifting and extrusion cutting hydraulic push rod and the cooperation of the concave extrusion limiting block; after disconnecting the adsorption electromagnet, the convex extrusion limiting block stably expands and contracts along the inner side of the concave extrusion limiting block, driving the cutting screw module to operate, and realizing the precise extrusion and cutting of the extruded and fixed membrane material; this process ensures the accuracy and efficiency of cutting; the whole system is composed of multiple interactive components, each of which has a specific function, and through collaborative work, the stable transportation, extrusion and stretching and precise cutting of the membrane material are realized; this design makes the system highly flexible and adaptable, and can adapt to the processing needs of membrane materials of different sizes, materials and shapes; through the combination of electromagnetic principles, magnetic transmission and mechanical transmission, efficient conversion and utilization of energy are realized. At the same time, the system has a high degree of automation, which reduces the need for manual operation and intervention, and reduces energy consumption and production costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a front trapezoidal cross-sectional schematic diagram of a membrane material cutting device described in the utility model.
[0016] Figure 2 It is a side cross-sectional schematic diagram of a membrane material cutting device described in the utility model.
[0017] In the figure: 1. Processing table; 2. Chain plate conveyor; 3. Loading bracket; 4. Cutting bracket; 5. Side wall shaft; 6. Side wall roller; 7. Side wall round bad; 8. Convex lifting block; 9. Lifting extrusion rod; 10. Lifting limit shaft; 11. Metal ring block; 12. Lifting ring magnet; 13. Horizontal rotation drive gear set; 14. Horizontal rotation drive machine; 15. Limit set spring; 16. Lifting extrusion and cutting hydraulic push rod; 17. Concave extrusion limit block; 18. Convex extrusion limit block; 19. Extrusion and cutting set spring; 20. Cutting screw module; 21. Adsorption electromagnet; 22. Adsorption magnet. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0019] Through the personnel in this field, all the electrical components in this case are connected to their corresponding power supplies through wires, and appropriate controllers and encoders should be selected according to actual conditions to meet the control requirements. The specific connection and control sequence should refer to the following working principle, and the electrical connection between the electrical components is completed in the order of working in sequence. The detailed connection means are well-known technologies in this field. The following mainly introduces the working principles and processes, and no longer explains the electrical control.
[0020] Example
[0021] like Figure 1-2 As shown, the feeding bracket 3 and the cutting bracket 4 are installed on the processing table 1, a pair of the feeding hydraulic chucks are inserted on the feeding bracket 3, the driving end of the feeding driver is connected to the feeding hydraulic chuck, the cutting structure is installed on the processing table 1 and the cutting bracket 4, the transport structure is installed on the processing table 1, and a pair of the chain plate type transporters 2 are installed on the processing table 1;
[0022] Specifically, the transport structure includes: a plurality of side wall shafts 5, a plurality of side wall rollers 6, a plurality of side wall round pieces 7, a plurality of convex lifting blocks 8, a plurality of lifting extrusion rods 9, a plurality of lifting limit shafts 10, a plurality of metal ring blocks 11, a plurality of lifting ring magnets 12, a pair of horizontal rotation drive gear sets 13, a pair of horizontal rotation drive machines 14 and a plurality of limit set springs 15;
[0023] Specifically, several of the side wall shafts 5 are inserted into the feeding bracket 3, several of the side wall rollers 6 are respectively installed on the several side wall shafts 5, several of the side wall round pieces 7 are respectively movably inserted into the several side wall rollers 6, several of the side wall rollers 6 are respectively provided with several convex lifting grooves, several of the convex lifting blocks 8 are respectively movably inserted into the inner sides of several of the convex lifting grooves, several of the lifting extrusion rods 9 are respectively installed on several of the convex lifting blocks 8, several of the lifting limit shafts 10 are respectively movably inserted into the several convex lifting grooves, and several of the lifting limit shafts 10 are respectively It is movably inserted on a plurality of the convex lifting blocks 8, a plurality of the limit sleeve springs 15 are respectively sleeved on a plurality of the lifting limit shafts 10, a plurality of the metal ring blocks 11 are inserted on a plurality of the side wall rollers 6, a plurality of the lifting ring magnets 12 are respectively installed on a plurality of the convex lifting blocks 8, and a plurality of the lifting ring magnets 12 are respectively inserted on the feeding bracket 3 in a plurality of arc shapes, a pair of the horizontal rotation driving gear sets 13 are respectively installed on a plurality of the side wall shafts 5, and a pair of the horizontal rotation driving machines 14 driving ends are respectively connected to a pair of the horizontal rotation driving gear sets 13;
[0024] It should be noted that, in the above, a pair of chain plate conveyors 2 on the processing table 1 are operated to drive the film material thereon to be stably transported in the horizontal direction, and a pair of horizontal rotary drive machines 14 on the loading bracket 3 are operated to respectively drive a pair of horizontal rotary drive gear sets 13 on the driving ends of the horizontal rotary drive machines 14 to be stably transported in the horizontal direction, and a pair of horizontal rotary drive gear sets 13 are used to drive a plurality of side wall shafts 5 thereon to rotate, and a plurality of side wall shafts 5 are used to respectively drive the side wall rollers 6 thereon to be stably rotated in the horizontal direction, and at the same time, a plurality of lifting ring magnets 12 are used to divide the film material thereon into the plurality of lifting ring magnets 12. The magnetism is transferred to several metal ring blocks 11, and the magnetism is transferred to the lifting ring magnets 12 on several convex lifting blocks 8 through several magnetic metal ring blocks 11, so that the several convex lifting blocks 8 are extended and retracted along several lifting limit axes 10, and the lifting and squeezing rods 9 thereon are driven respectively by several convex lifting blocks 8, and the lifting and squeezing rods 9 are lifted and lowered, so that the chain plate conveyor 2 can extrude and stretch the film material thereon, so as to achieve horizontal stretching and stable transportation of the film material, thereby avoiding the deviation phenomenon caused by chain-type transportation.
[0025] like Figure 1-2 As shown, the cutting structure includes: two pairs of lifting extrusion cutting hydraulic push rods 16, a pair of concave extrusion limit blocks 17, a convex extrusion limit block 18, a plurality of extrusion cutting set springs 19, a cutting screw module 20, an adsorption electromagnet 21, an adsorption magnet 22 and a cutter;
[0026] Specifically, two pairs of the lifting, extruding and cutting hydraulic push rods 16 are installed in parallel on the processing table 1 and the cutting bracket 4, a pair of the concave extrusion limit blocks 17 are installed on the pushing ends of the two pairs of the lifting, extruding and cutting hydraulic push rods 16, the convex extrusion limit block 18 is movably inserted on the concave extrusion limit block 17, a plurality of the extrusion cutting set springs 19 are installed on the concave extrusion limit block 17 and the convex extrusion limit block 18, the cutting screw module 20 is installed on the convex extrusion limit block 18, the cutter is installed on the moving end of the cutting screw module 20, the adsorption electromagnet 21 is installed on the concave extrusion limit block 17, and the adsorption magnet 22 is installed on the convex extrusion limit block 18;
[0027] It should be noted that, in the above, the adsorption electromagnet 21 is energized, the adsorption electromagnet 21 magnetically adsorbs the adsorption magnet 22, and the adsorption magnet 22 drives the convex extrusion limit block 18 thereon, so that the convex extrusion limit block 18 is stably extended and retracted vertically along the inner side of the concave extrusion limit block 17, and then the two pairs of lifting, extrusion and cutting hydraulic push rods 16 are relatively extended and retracted, respectively driving the two pairs of lifting, extrusion and cutting hydraulic push rods 16 to push the concave extrusion limit blocks 17 on the end, and the extrusion is performed by a pair of concave extrusion limit blocks 17. Limiting, so as to extrude the film material into a circular shape, by disconnecting the adsorption electromagnet 21, the extrusion cutting set spring 19 after extrusion and extension respectively drives the convex extrusion limit block 18 thereon, so that the convex extrusion limit block 18 is stably extended and retracted along the inner side of the concave extrusion limit block 17, and the cutting screw module 20 thereon is driven by the convex extrusion limit block 18, and the cutting screw module 20 is operated to drive the cutter on the moving end of the cutting screw module 20, and the cutter is used to extrude and cut the film material after extrusion and fixation.
[0028] As a preferred solution, further, a pair of the concave extrusion limit blocks 17 are respectively provided with a circular rubber ring.
[0029] As a preferred solution, further, a pair of the horizontal rotation driving gear sets 13 are respectively provided with a tension adjuster.
[0030] As a preferred solution, further, a plurality of lifting and squeezing rods 9 are respectively provided with squeezing rubber rings.
[0031] As a preferred solution, further, the processing table 1 is provided with an inclined unloading plate.
[0032] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions. The sentence "includes an element defined by ... does not exclude the existence of other identical elements in the process, method, article or device including the element".
[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A film material cutting device, comprising: A processing table, a pair of chain plate type conveyors, a loading bracket, a cutting bracket, a pair of loading hydraulic chucks, a loading drive machine, a cutting structure and a transporting structure, characterized in that the loading bracket and the cutting bracket are installed on the processing table, a pair of the loading hydraulic chucks are inserted on the loading bracket, a driving end of the loading drive machine is connected to the loading hydraulic chuck, the cutting structure is installed on the processing table and the cutting bracket, the transporting structure is installed on the processing table, and a pair of the chain plate type conveyors are installed on the processing table; The transport structure comprises: a plurality of side wall shafts, a plurality of side wall rollers, a plurality of side wall round pieces, a plurality of convex lifting blocks, a plurality of lifting extrusion rods, a plurality of lifting limit shafts, a plurality of metal ring blocks, a plurality of lifting ring magnets, a pair of horizontal rotation drive gear sets, a pair of horizontal rotation drive machines and a plurality of limit set springs; Several side wall shafts are inserted on the feeding bracket, several side wall rollers are respectively installed on several side wall shafts, several side wall round pieces are respectively movably inserted on several side wall rollers, several side wall rollers are respectively provided with several convex lifting grooves, several convex lifting blocks are respectively movably inserted on the inner sides of several convex lifting grooves, several lifting extrusion rods are respectively installed on several convex lifting blocks, several lifting limit shafts are respectively movably inserted on several convex lifting grooves, and several lifting limit shafts They are respectively movably inserted on several of the convex lifting blocks, several of the limit sleeve springs are respectively sleeved on several of the lifting limit shafts, several of the metal ring blocks are inserted on several of the side wall rollers, several of the lifting ring magnets are respectively installed on several of the convex lifting blocks, and several of the lifting ring magnets are respectively inserted on the feeding bracket in several arc shapes, a pair of the horizontal rotation driving gear groups are respectively installed on several of the side wall shafts, and a pair of the horizontal rotation driving machine driving ends are respectively connected to a pair of the horizontal rotation driving gear groups.
2. A film material cutting device according to claim 1, characterized in that: The cutting structure comprises: two pairs of lifting extrusion cutting hydraulic push rods, a pair of concave extrusion limit blocks, a convex extrusion limit block, a plurality of extrusion cutting set springs, a cutting screw module, an adsorption electromagnet, an adsorption magnet and a cutter; Two pairs of the lifting, extruding and cutting hydraulic push rods are installed in parallel on the processing table and the cutting bracket, a pair of the concave extrusion limit blocks are installed on the pushing ends of the two pairs of the lifting, extruding and cutting hydraulic push rods, the convex extrusion limit block is movably inserted on the concave extrusion limit block, a plurality of the extrusion and cutting set springs are installed on the concave extrusion limit block and the convex extrusion limit block, the cutting screw module is installed on the convex extrusion limit block, the cutter is installed on the moving end of the cutting screw module, the adsorption electromagnet is installed on the concave extrusion limit block, and the adsorption magnet is installed on the convex extrusion limit block.
3. A film material cutting device according to claim 2, characterized in that: A pair of concave extrusion limit blocks are respectively provided with a circular rubber ring.
4. A film material cutting device according to claim 3, characterized in that: A pair of horizontal rotation driving gear sets are respectively provided with tension adjusters.
5. A film material cutting device according to claim 4, characterized in that: A plurality of lifting and squeezing rods are respectively provided with squeezing rubber rings.
6. A film material cutting device according to claim 5, characterized in that: The processing table is provided with an inclined unloading plate.