Material guiding device for defoaming impregnated plastic material
By introducing a second stirring rod and transmission member into the stirring device, the problem of uneven precipitation and mixing of raw materials during the stirring process is solved, and the more uniform mixing of raw materials in the glue and uniform product quality are achieved.
Patent Information
- Application Number
- CN202421937755.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-12
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-08-12
AI Technical Summary
In the prior art, during a long-term stirring process, heavier raw materials will gather at the rotation axis of the stirring shaft, resulting in uneven mixing of raw materials in the glue and uneven quality of the glue.
A material guide device including a stirring barrel, a first stirring rod and a second stirring rod is designed. Through the transmission combination between the stirring shaft and the rotating shaft, the second stirring rod is driven to scrape the sinking raw material, and works together with the up and down movement of the first stirring rod to ensure that the mixing of the raw materials is more uniform.
Through this design, it is possible to effectively prevent the raw materials from precipitating during the stirring process, ensure that the mixing of raw materials in the rubber is more uniform, and improve the uniformity of the quality of the molded plastic-impregnated plastic-based products.
Smart Images

Figure CN222945962U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of plastic dipping, in particular to a material guiding device for degassing plastic dipping rubber material. Background Art
[0002] Dipping is a plastic coating process, also known as plastic coating, hot dipping or hot-compression coating. This process heats the metal or other substrate and immerses it in plastic powder or liquid, causing the plastic powder or liquid to melt at high temperature and evenly adhere to the surface of the substrate to form a layer of plastic coating. Bubbles in the plastic dipped rubber are one of the main factors affecting product quality, so degassing is required. The principle of degassing is to reduce the pressure in the degassing barrel to make the water vapor in the viscose boil and evaporate, thereby taking away air, carbon disulfide (CS2), hydrogen sulfide (H2S) and other gases. This can effectively remove bubbles in the rubber.
[0003] The announcement number is: CN213668050U. The degassing device for adhesive production includes a body component and a degassing component. The body component includes a barrel body, a heating element, a material guide pipe, a feed pipe and a discharge pipe. The degassing component includes a casing, a first drive motor, a screw, a stirring paddle, a vacuum pump and a propeller. The casing is fixedly connected to the top of the barrel body, the first drive motor is fixedly connected to the inside of the casing, the screw is drivingly connected to the output end of the first drive motor, the screw is threadedly connected to the inside of the casing, and one end of the screw passes through the bottom of the casing and extends into the inside of the barrel body.
[0004] Based on the above technical features, the problem that arises is that in the prior art, during the long-term stirring process, the heavier raw materials will gather at the rotation axis of the stirring shaft under the action of centripetal force, and accumulate at the bottom of the mixing barrel under the action of gravity, thereby resulting in uneven mixing of the raw materials in the rubber and uneven quality of the rubber.
[0005] Therefore, it is necessary to solve the above problems through a material guiding device for degassing plastic dipped rubber. Utility Model Content
[0006] The utility model aims to provide a material guiding device for degassing plastic dipped rubber material, so as to solve the problems raised in the above-mentioned background technology.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a material guiding device for degassing plastic dipped rubber material, comprising a stirring barrel, the stirring barrel is fixedly connected to a material guiding pipe; a connecting sleeve is arranged in the stirring barrel, and the connecting sleeve is rotatably connected to the stirring barrel; a limiting sliding fit of the connecting sleeve is matched with a stirring shaft, and a first stirring rod is fixedly installed on the stirring shaft; a support rod is arranged in the stirring barrel, and the support rod is fixedly connected to the stirring barrel; a rotating shaft is rotatably arranged on the support rod, and a second stirring rod is fixedly installed on the rotating shaft, and the second stirring rod is in sliding contact with the inner wall of the bottom of the stirring barrel; a transmission member is arranged between the stirring shaft and the rotating shaft, and the stirring shaft and the rotating shaft are matched through the transmission member; a driving member is fixedly installed in the connecting sleeve, and the driving member is transmission-connected to the stirring shaft.
[0008] Preferably, the transmission member includes a spline and a keyway matching the spline, the stirring shaft is fixedly connected to the spline, and the keyway is provided on the rotating shaft; the spline and the keyway are engaged and transmission-matched.
[0009] Preferably, the driving member comprises an electric push rod, which is fixedly installed in a connecting sleeve; and an output shaft of the electric push rod is fixedly connected to a stirring shaft.
[0010] Preferably, the mixing barrel is fixedly connected to the discharge pipe, and electromagnetic control valves are fixedly installed in the guide pipe and the discharge pipe.
[0011] Preferably, a heating cavity is provided in the barrel body of the mixing barrel, and a heating plate is fixedly installed in the heating cavity.
[0012] Preferably, a motor is fixedly mounted on the mixing barrel, and an output shaft of the motor is coaxially and fixedly connected to the connecting sleeve.
[0013] Preferably, a vacuum pump is fixedly installed on the stirring barrel, and the air suction port of the vacuum pump is fixedly connected to an air suction pipe, and the air suction pipe is fixedly connected to the stirring barrel.
[0014] Preferably, the mixing barrel is fixedly connected to an air vent pipe, and a one-way valve is fixedly installed in the air vent pipe.
[0015] The technical effects and advantages of the utility model are as follows: the utility model arranges a second stirring rod in the stirring barrel, and the second stirring rod scrapes up the raw materials that have sunk to the bottom of the stirring barrel, and cooperates with the up and down movement of the first stirring rod during the stirring process to make the mixing of the raw materials more uniform, thereby ensuring the uniformity of the product quality of the molded plastic dipping compound. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0017] Figure 2 It is a semi-section schematic diagram of the utility model;
[0018] Figure 3 It is a schematic diagram of the assembly of the transmission parts of the utility model.
[0019] In the figure: 1. mixing barrel; 2. one-way valve; 3. upper cover; 4. motor; 5. material guide pipe; 6. first solenoid valve; 7. vacuum pump; 8. exhaust pipe; 9. exhaust pipe; 10. second solenoid valve; 11. discharge pipe; 12. heating plate; 13. heating cavity; 14. first stirring rod; 15. support rod; 16. keyway; 17. second stirring rod; 18. connecting sleeve; 19. electric push rod. DETAILED DESCRIPTION
[0020] The following will clearly and completely describe the technical solutions in the embodiments of the utility model in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0021] The utility model provides Figures 1 to 3 The material guiding device for degassing plastic dipped rubber material shown in the figure comprises a stirring barrel 1. The bottom of the stirring barrel 1 is welded with fixed support legs for overall support. The top of the stirring barrel 1 is fixedly connected to an upper cover 3, which seals the stirring barrel 1.
[0022] A material guide pipe 5 is welded and fixed on the upper cover 3, and the material guide pipe 5 is connected to the mixing barrel 1, and is used to introduce the raw materials for producing the plastic dipping rubber into the mixing barrel 1. A discharge pipe 11 is welded and fixed at the bottom of the mixing barrel 1, and the discharge pipe 11 is connected to the mixing barrel 1, and is used to discharge the formed plastic dipping rubber.
[0023] An electromagnetic control valve is installed in each of the material guide pipe 5 and the material discharge pipe 11. The electromagnetic control valve located in the material guide pipe 5 is a first electromagnetic valve 6, which is fixedly connected to the material guide pipe 5 and is used to control the opening and closing of the material guide pipe 5. The electromagnetic control valve located in the material discharge pipe 11 is a second electromagnetic valve 10, which is fixedly connected to the material discharge pipe 11 and is used to control the opening and closing of the material discharge pipe 11.
[0024] The motor 4 is fixed by bolts on the upper cover 3, and the output shaft of the motor 4 vertically penetrates into the mixing barrel 1 downward and is rotatably connected with the upper cover 3. A connecting sleeve 18 is vertically placed in the mixing barrel 1, and the top of the connecting sleeve 18 is coaxially fixedly connected with the output shaft of the motor 4. The internal cavity of the connecting sleeve 18 is a polygonal cavity, and the polygonal cavity of the connecting sleeve 18 is limited and slidably matched with a matching stirring shaft, and the stirring shaft vertically extends downward out of the polygonal cavity of the connecting sleeve 18.
[0025] The driving member is assembled in the multi-deformable cavity of the connecting sleeve 18, and the driving member is connected to the stirring shaft by transmission. The driving member includes an electric push rod 19, and the electric push rod 19 is fixedly connected to the connecting sleeve 18. The output shaft of the electric push rod 19 is vertically downward and fixedly connected to the stirring shaft, and is used to push the stirring shaft to slide up and down.
[0026] A plurality of first stirring rods 14 are welded and fixed on the stirring shaft along the radial direction of the output shaft of the motor 4, and are used for stirring and mixing the raw materials for manufacturing the plastic dipping compound.
[0027] A support rod 15 is horizontally placed in the mixing barrel 1, and the support rod 15 is fixedly connected to the mixing barrel 1. A vertical rotating shaft is mounted on the support rod 15, and the rotating shaft is rotatably connected to the support rod 15. The rotating shaft is coaxial with the output shaft of the motor 4. A transmission member is mounted between the mixing shaft and the rotating shaft, and the mixing shaft cooperates with the rotating shaft through the transmission member to drive the rotating shaft to rotate.
[0028] The transmission member includes a spline and a keyway 16 matched with the spline. The spline is welded and fixed to the bottom of the stirring shaft and is coaxial with the output shaft of the motor 4. The keyway 16 is chiseled out on the top of the rotating shaft, and the keyway 16 is aligned with the spline. When the spline is inserted into the keyway 16, a snap-on transmission fit is formed to drive the rotating shaft to rotate.
[0029] A connecting rod is welded and fixed on the rotating shaft, and the end of the connecting rod away from the rotating shaft is fixedly connected to the second stirring rod 17, and the second stirring rod 17 is in sliding contact with the inner wall of the bottom of the stirring barrel 1, so as to scrape up the raw materials that have settled on the bottom.
[0030] A vacuum pump 7 is bolted to the upper cover 3, and the air suction port of the vacuum pump 7 is fixedly connected to an air suction pipe 8, and the air suction pipe 8 is fixedly connected to the mixing barrel 1. The air outlet of the vacuum pump 7 is fixedly connected to an exhaust pipe 9, which is used to extract the air in the mixing barrel 1 and form a negative pressure in the mixing barrel 1.
[0031] A heating cavity 13 is bored in the barrel body of the mixing barrel 1 , a heating plate 12 is installed in the heating cavity 13 , and the heating plate 12 is fixedly connected to the mixing barrel 1 , so as to heat the raw materials in the mixing barrel 1 .
[0032] The mixing barrel 1 is fixedly connected to a vent pipe, in which a one-way valve 2 is installed. The one-way valve 2 is fixedly connected to the vent pipe. The function of the one-way valve 2 is to control the gas inside the mixing barrel 1 to flow out of the vent pipe and prevent the gas outside the mixing barrel 1 from flowing into the mixing barrel 1 through the vent pipe.
[0033] Working principle: When in use, the first solenoid valve 6 is controlled to open the material guide pipe 5, and the raw materials for making the plastic dipping rubber material are injected into the mixing barrel 1 through the material guide pipe 5. After the filling is completed, the first solenoid valve 6 is controlled to close the material guide pipe 5.
[0034] Then start the motor 4 and the vacuum pump 7 at the same time. The output shaft of the motor 4 drives the connecting sleeve 18 to rotate, the connecting sleeve 18 drives the stirring shaft to rotate, and the stirring shaft drives the first stirring rod 14 to stir and mix the raw materials, and during the stirring process, the first stirring rod 14 breaks the bubbles in the rubber.
[0035] At the same time, the heating plate 12 heats the rubber in the mixing barrel 1, causing the gas in the bubbles to expand and thus accelerate the bursting of the bubbles. If the air pressure inside the mixing barrel 1 increases sharply during the heating process, the high-pressure gas can flow out of the mixing barrel 1 through the one-way valve 2 through the vent pipe.
[0036] During this process, the vacuum pump 7 extracts the heated gas in the mixing barrel 1 through the exhaust pipe 8, and negative pressure is formed in the mixing barrel 1. Under the action of the negative pressure, the rupture of bubbles in the rubber material is intensified, thereby improving the degassing efficiency.
[0037] After a long period of stirring, a portion of the heavier raw materials will settle on the inner wall of the bottom of the mixing barrel 1 under the action of centripetal force and gravity. At this time, the electric push rod 19 is started, and the output shaft of the electric push rod 19 extends and drives the stirring shaft to move closer to the rotating shaft. When the spline on the stirring shaft is inserted into the keyway 16 on the rotating shaft, the spline and the keyway 16 form a snap connection, and then the stirring shaft drives the rotating shaft to rotate through the spline and the keyway 16. The rotating shaft drives the second stirring rod 17 through the connecting rod to scrape the raw materials settled on the inner wall of the bottom of the mixing barrel 1.
[0038] At the same time, the output shaft of the electric push rod 19 reciprocates and retracts, and the stirring shaft drives the spline to slide up and down in the keyway 16. In this process, the spline is always engaged with the keyway 16, and the top of the stirring shaft is always located in the polygonal cavity of the connecting sleeve 18.
[0039] Afterwards, the second stirring rod 17 scrapes up the raw materials deposited on the inner wall of the bottom of the stirring barrel 1, and cooperates with the stirring shaft to drive the first stirring rod 14 to move up and down during the stirring process, so that the raw materials are stirred and mixed more fully, the mixing efficiency is higher, the degassing is more thorough, and the quality of the rubber is more uniform.
[0040] After the stirring and mixing is completed, the second solenoid valve 10 is controlled to open the discharge pipe 11 to allow the degassed adhesive to flow out.
[0041] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A material guiding device for degassing plastic dipped rubber material, comprising a stirring barrel (1), wherein the stirring barrel (1) is fixedly connected to a material guiding pipe (5); characterized in that: A connecting sleeve (18) is arranged in the stirring barrel (1), and the connecting sleeve (18) is rotatably connected to the stirring barrel (1); a stirring shaft is limitedly slidably matched in the connecting sleeve (18), and a first stirring rod (14) is fixedly mounted on the stirring shaft; a supporting rod (15) is arranged in the stirring barrel (1), and the supporting rod (15) is fixedly connected to the stirring barrel (1); a rotating shaft is rotatably arranged on the supporting rod (15), and a second stirring rod (17) is fixedly mounted on the rotating shaft, and the second stirring rod (17) is in sliding contact with the inner wall of the barrel bottom of the stirring barrel (1); a transmission member is arranged between the stirring shaft and the rotating shaft, and the stirring shaft and the rotating shaft are matched through the transmission member; a driving member is fixedly mounted in the connecting sleeve (18), and the driving member is transmission-connected to the stirring shaft.
2. The material guiding device for degassing plastic dipped rubber material according to claim 1, characterized in that: The transmission member comprises a spline and a keyway (16) matched with the spline; the stirring shaft is fixedly connected to the spline, and the keyway (16) is provided on the rotating shaft; the spline and the keyway (16) are engaged and matched for transmission.
3. The material guiding device for degassing plastic dipped rubber material according to claim 1, characterized in that: The driving member comprises an electric push rod (19), and the electric push rod (19) is fixedly installed in the connecting sleeve (18); the output shaft of the electric push rod (19) is fixedly connected to the stirring shaft.
4. The material guiding device for degassing plastic dipped rubber material according to claim 1, characterized in that: The stirring barrel (1) is fixedly connected to the discharge pipe (11), and electromagnetic control valves are fixedly installed in the material guide pipe (5) and the discharge pipe (11).
5. The material guiding device for degassing plastic dipped rubber material according to claim 1, characterized in that: A heating cavity (13) is provided in the barrel body of the mixing barrel (1), and a heating plate (12) is fixedly installed in the heating cavity (13).
6. The material guiding device for degassing plastic dipped rubber material according to claim 1, characterized in that: The motor (4) is fixedly mounted on the mixing barrel (1), and the output shaft of the motor (4) is coaxially and fixedly connected to the connecting sleeve (18).
7. The material guiding device for degassing plastic dipped rubber material according to claim 1, characterized in that: A vacuum pump (7) is fixedly installed on the stirring barrel (1); an air suction port of the vacuum pump (7) is fixedly connected to an air suction pipe (8); and the air suction pipe (8) is fixedly connected to the stirring barrel (1).
8. The material guiding device for degassing plastic dipped rubber material according to claim 1, characterized in that: The mixing barrel (1) is fixedly connected to an air release pipe, and a one-way valve (2) is fixedly installed in the air release pipe.
Citation Information
Patent Citations
Defoaming device for adhesive production
CN213668050U