Automatic production equipment for artificial feathers

Abstract

The utility model discloses automatic production equipment for artificial feathers, which relates to the field of badminton production and comprises a fixing frame. A hot-melt extruder, a shaping mechanism, a traction mechanism, a guide sleeve and a cutting assembly are sequentially arranged on the fixing frame, wherein the shaping mechanism is used for shaping materials extruded by the hot-melt extruder into a feather piece blank belt; the traction mechanism is used for pulling the feather piece blank belt; the guide sleeve is used for guiding the feather piece blank belt, and the cutting assembly is used for continuously cutting the feather piece blank belt into a plurality of feather pieces. The device has the beneficial effects that raw materials are melted and extruded through the hot melting extruder, the shapes of the raw materials can be shaped through the shaping mechanism, so that the raw materials become a feather piece blank belt, the feather piece blank belt can be driven to move linearly through the traction mechanism, the stability of the feather piece blank belt can be improved through the guide sleeve, and it is avoided that the feather piece blank belt cut by the cutting assembly is unstable; and the feather piece blank belt can be cut into a plurality of feather pieces through the cutting assembly, so that the feather piece manufacturing efficiency can be remarkably improved, and the labor cost is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of badminton production, in particular to an automated production device for artificial wool sheets. Background Art

[0002] Badminton is a sport that is deeply loved by people, and badminton is an indispensable product of badminton. Traditional badminton production technology uses feathers of natural waterfowl (geese, ducks, etc.) to produce badminton. First, a complete large feather piece of waterfowl is washed and dried, and then the large feather piece is cut into the required shape according to needs.

[0003] Badminton itself is a consumable product, and the use of natural feathers will increase the cost of such sports, while artificial feathers can be a good substitute. In the prior art, the production process of artificial feathers is mostly single and carried out item by item, and the previous and subsequent steps are manually connected, resulting in low production efficiency of artificial feathers and high labor costs. Utility Model Content

[0004] The purpose of the present utility model is to provide an automated production device for artificial hair sheets in order to solve the above problems, as described below.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] The utility model provides an automated production device for artificial fur sheets, comprising a fixed frame, on which a hot melt extruder, a shaping mechanism for shaping the material extruded by the hot melt extruder into a fur sheet blank band, a traction mechanism for traction the fur sheet blank band, a guide sleeve for guiding the fur sheet blank band, and a cutting assembly for continuously cutting the fur sheet blank band into a plurality of fur sheets are sequentially arranged.

[0007] By using the above-mentioned automated production equipment for artificial fur sheets, the raw materials are melted and extruded by a hot melt extruder, the raw materials can be shaped into a fur sheet blank strip by a shaping mechanism, the fur sheet blank strip can be driven to move in a straight line by a traction mechanism, the stability of the fur sheet blank strip can be improved by a guide sleeve to avoid instability in cutting the fur sheet blank strip by a cutting component, and the fur sheet blank strip can be cut into a number of fur sheets by the cutting component.

[0008] Preferably, the traction mechanism includes a belt conveyor, which is arranged on a fixed frame, and electric push rods are vertically arranged on both sides of the belt conveyor, and a connecting plate is fixed between the movable ends of the two electric push rods, and a pressure roller is arranged on the connecting plate for pressing the rough piece blank belt to increase the friction between the rough piece blank belt and the surface of the belt conveyor.

[0009] Preferably, the shape of the internal through hole of the guide sleeve can match the surface clearance of the rough sheet blank strip.

[0010] Preferably, the cutting assembly includes a second support plate, which is fixed on a fixed frame, a first cylinder is fixed to the second support plate via a first mounting frame, a mold cutter is fixed to the movable end of the first cylinder via a second mounting frame, an opening whose shape matches the mold cutter is opened on the second support plate, the surface of the mold cutter is gap-matched with the inner wall of the opening, a top plate is slidably arranged inside the mold cutter, a second cylinder is vertically fixed to the second mounting frame, and the movable end of the second cylinder is fixed to the top plate.

[0011] Preferably, a collection box is placed on the fixing frame, and the collection box corresponds to the opening.

[0012] Preferably, the shaping mechanism includes a mold and a support plate, the support plate is arranged on a fixed frame, a fan is arranged on the upper side of the fixed frame for cooling the rough piece blank strip, the mold is connected to the discharge end of the hot melt extruder, and the shape of the inner cavity of the mold is adapted to the rough piece blank strip.

[0013] Preferably, the shaping mechanism includes a mold two and a support plate three, the mold two is connected to the discharge port of the hot melt extruder, the mold two has two independent cavities, which are respectively used to shape the hair stems and hair wings of the hair piece blank strip, the support plate three is provided with a fan two, which is used to reduce the temperature of the hair stems and the hair wings, the support plate three is provided with a glue coating component, which is used to apply glue to the bottom of the hair stem, and the support plate three is vertically provided with an electric push rod two, and the movable end of the electric push rod two is fixed with a pressure roller two, which is used to press the hair stems coated with glue onto the hair wings.

[0014] Preferably, the glue coating assembly includes a glue pot, which is arranged on the support plate three, and a glue groove is fixed on the glue pot, a roller is rotatably arranged in the glue groove, a dropper is arranged at the bottom of the glue pot, and the lower end of the dropper corresponds to the glue groove, and a valve is arranged on the dropper.

[0015] The beneficial effects are:

[0016] The raw material is melted and extruded by a hot melt extruder, and the raw material can be shaped into a rough sheet blank strip by a shaping mechanism. The rough sheet blank strip can be driven to move in a straight line by a traction mechanism, and the stability of the rough sheet blank strip can be improved by a guide sleeve to avoid instability in cutting the rough sheet blank strip by a cutting component. The rough sheet blank strip can be cut into several rough sheets by a cutting component, thereby significantly improving the rough sheet manufacturing efficiency and reducing labor costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0018] Figure 1 This is a front view structural diagram of the first embodiment of the utility model;

[0019] Figure 2 This is a front view structural diagram of the second embodiment of the utility model;

[0020] Figure 3 This is a three-dimensional structural schematic diagram of the first embodiment of the utility model;

[0021] Figure 4 This utility model Figure 3 The enlarged structural diagram at A in the middle;

[0022] Figure 5 This is a schematic diagram of the three-dimensional structure of the cutting assembly of the utility model;

[0023] Figure 6 This is a schematic diagram of the three-dimensional structure of the shaping mechanism of the second embodiment of the utility model;

[0024] Figure 7 It is a schematic diagram of the three-dimensional structure of the glue coating component of the second embodiment of the utility model.

[0025] The following are the descriptions of the reference numerals:

[0026] 1. Fixed frame; 2. Hot melt extruder; 3. Shaping mechanism; 4. Traction mechanism; 5. Guide sleeve; 6. Cutting assembly; 7. Mold 1; 8. Support plate 1; 9. Fan 1; 10. Belt conveyor; 11. Blank material belt; 12. Electric push rod 1; 13. Connecting plate; 14. Pressing roller 1; 15. Collecting box; 16. Support plate 2; 17. Opening; 18. Die knife; 19. Top plate; 20. Mounting frame 1; 21. Cylinder 1; 22. Mounting frame 2; 23. Cylinder 2; 24. Gluing assembly; 25. Glue pot; 26. Fan 2; 27. Mold 2; 28. Support plate 3; 29. ​​Electric push rod 2; 30. Pressing roller 2; 31. Glue trough; 32. Roller; 33. Dropper. DETAILED DESCRIPTION

[0027] In order to make the purpose, technical solution and advantages of the utility model clearer, the technical solution of the utility model will be described in detail below. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other implementation methods obtained by ordinary technicians in this field without creative work belong to the scope of protection of the utility model.

[0028] Embodiment 1:

[0029] See also Figure 1-Figure 7 As shown, the utility model provides an automated production device for artificial fur sheets, comprising a fixed frame 1, on which are sequentially arranged a hot melt extruder 2, a shaping mechanism 3 for shaping the material extruded by the hot melt extruder 2 into a fur sheet blank belt 11, a traction mechanism 4 for traction the fur sheet blank belt 11, a guide sleeve 5 for guiding the fur sheet blank belt 11, and a cutting assembly 6 for continuously cutting the fur sheet blank belt 11 into a plurality of fur sheets;

[0030] The hot melt extruder 2 is a prior art, and its structure is not described in detail. The raw material of the blank strip 11 can be polyethylene (PE), polypropylene (PP), polycarbonate (PC), polystyrene (PS), polylactic acid (PLA), etc.

[0031] As an optional embodiment, the traction mechanism 4 includes a belt conveyor 10, which is arranged on a fixed frame 1. Electric push rods 12 are vertically arranged on both sides of the belt conveyor 10, and a connecting plate 13 is fixed between the movable ends of the two electric push rods 12. A pressure roller 14 is arranged on the connecting plate 13 for pressing the rough piece blank belt 11 to increase the friction between the rough piece blank belt 11 and the surface of the belt conveyor 10. The rough piece blank belt 11 can be pulled by the cooperation between the belt conveyor 10 and the pressure roller 14.

[0032] The shape of the through hole inside the guide sleeve 5 can be matched with the surface clearance of the rough sheet blank strip 11.

[0033] The cutting assembly 6 includes a second support plate 16, which is fixed on the fixed frame 1, a cylinder 21 is fixed on the second support plate 16 through a mounting frame 20, a mold cutter 18 is fixed on the movable end of the cylinder 21 through a mounting frame 22, an opening 17 whose shape matches the mold cutter 18 is opened on the second support plate 16, the surface of the mold cutter 18 and the inner wall of the opening 17 are in clearance, a top plate 19 is slidably arranged in the mold cutter 18, a cylinder 23 is vertically fixed on the mounting frame 22, and the movable end of the cylinder 23 is fixed to the top plate 19;

[0034] The mold knife 18 is moved downward by cylinder 1 21 , and the mold knife 18 cooperates with the opening 17 to cut the rough piece on the rough piece blank strip 11 . In order to prevent the rough piece from getting stuck on the mold knife 18 and unable to fall off, the top plate 19 is moved downward by cylinder 2 23 , and the top plate 19 is used to push the rough piece downward from the mold knife 18 .

[0035] A collecting box 15 is placed on the fixing frame 1 , and the collecting box 15 corresponds to the opening 17 , and the collecting box 15 is used for storing the hair pieces.

[0036] The shaping mechanism 3 includes a mold 7 and a support plate 8, the support plate 8 is arranged on the fixed frame 1, and a fan 9 is arranged on the upper side of the fixed frame 1 for cooling the blank material belt 11. The mold 7 is connected to the discharge end of the hot melt extruder 2, and the shape of the inner cavity of the mold 7 is adapted to the blank material belt 11;

[0037] The shaping mechanism 3 adopts an integrated molding method, and the raw material of the mold 7 can form a rough piece blank strip 11, and the fan 9 can harden the newly formed rough piece blank strip 11.

[0038] Embodiment 2:

[0039] The only difference between this embodiment and the first embodiment is the specific implementation of the shaping mechanism 3.

[0040] The shaping mechanism 3 includes a second mold 27 and a third support plate 28. The second mold 27 is connected to the discharge port of the hot melt extruder 2. There are two independent cavities in the second mold 27, which are respectively used to shape the hair stem and hair wing of the hair piece blank belt 11. The third support plate 28 is provided with a second fan 26 for reducing the temperature of the hair stem and the hair wing to harden them. The third support plate 28 is provided with a glue coating component 24 for coating glue on the bottom of the hair stem. The third support plate 28 is vertically provided with a second electric push rod 29. The movable end of the second electric push rod 29 is fixed with a second pressure roller 30 for pressing the hair stem coated with glue on the hair wing.

[0041] The shaping mechanism 3 adopts a secondary molding method, by manufacturing the hair stem and the hair wing separately, and then bonding the two together to form a hair piece blank strip 11.

[0042] The glue coating component 24 includes a glue pot 25, which is arranged on a support plate 28. A glue groove 31 is fixed on the glue pot 25, and a roller 32 is rotatably arranged in the glue groove 31. A dropper 33 is arranged at the bottom of the glue pot 25, and the lower end of the dropper 33 corresponds to the glue groove 31. A valve is arranged on the dropper 33, and the speed of the glue flowing through the dropper 33 can be adjusted by the valve. The bottom of the hair stem is in contact with the surface of the roller 32. When the hair stem moves, it can drive the roller 32 to rotate, so that the roller 32 is continuously stained with the glue in the glue groove 31, and the glue stained on the surface of the roller 32 can be smeared to the bottom of the hair stem.

[0043] By adopting the above structure, the raw material is melted and extruded by the hot melt extruder 2, the raw material can be shaped into a rough piece blank band 11 by the shaping mechanism 3, the rough piece blank band 11 can be driven to move in a straight line by the traction mechanism 4, the stability of the rough piece blank band 11 can be improved by the guide sleeve 5, and the instability of the rough piece blank band 11 when cut by the cutting component 6 can be avoided, and the rough piece blank band 11 can be cut into a plurality of rough pieces by the cutting component 6.

[0044] The above is only a specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.

Claims

1. An automated production equipment for artificial hair sheets, characterized in that: The invention comprises a fixed frame (1), on which a hot melt extruder (2), a shaping mechanism (3) for shaping the material extruded by the hot melt extruder (2) into a rough sheet material strip (11), a traction mechanism (4) for traction the rough sheet material strip (11), a guide sleeve (5) for guiding the rough sheet material strip (11), and a cutting assembly (6) for continuously cutting the rough sheet material strip (11) into a plurality of rough sheets are arranged in sequence.

2. The automated production equipment for artificial fur sheets according to claim 1, characterized in that: The traction mechanism (4) comprises a belt conveyor (10), wherein the belt conveyor (10) is arranged on a fixed frame (1), and electric push rods (12) are vertically arranged on both sides of the belt conveyor (10), and a connecting plate (13) is fixed between the movable ends of the two electric push rods (12), and a pressure roller (14) is arranged on the connecting plate (13) for pressing the rough sheet material belt (11) to increase the friction between the rough sheet material belt (11) and the surface of the belt conveyor (10).

3. The automated production equipment for artificial fur sheets according to claim 1, characterized in that: The shape of the internal through hole of the guide sleeve (5) can be matched with the surface clearance of the rough sheet blank strip (11).

4. The automated production equipment for artificial fur sheets according to claim 1, characterized in that: The cutting assembly (6) comprises a second support plate (16), the second support plate (16) being fixed on a fixing frame (1), a first cylinder (21) being fixed on the second support plate (16) via a first mounting frame (20), a mold cutter (18) being fixed on a movable end of the first cylinder (21) via a second mounting frame (22), an opening (17) having a shape matching that of the mold cutter (18) being provided on the second support plate (16), a surface of the mold cutter (18) being gap-matched with an inner wall of the opening (17), a top plate (19) being slidably arranged inside the mold cutter (18), a second cylinder (23) being vertically fixed on the second mounting frame (22), and a movable end of the second cylinder (23) being fixed to the top plate (19).

5. The automated production equipment for artificial fur sheets according to claim 4, characterized in that: A collection box (15) is placed on the fixing frame (1), and the collection box (15) corresponds to the opening (17).

6. The automated production equipment for artificial fur sheets according to claim 1, characterized in that: The shaping mechanism (3) comprises a mold (7) and a support plate (8), wherein the support plate (8) is arranged on a fixed frame (1), and a fan (9) is arranged on the upper side of the fixed frame (1) for cooling the rough sheet blank strip (11). The mold (7) is connected to the discharge end of the hot melt extruder (2), and the shape of the inner cavity of the mold (7) is adapted to the rough sheet blank strip (11).

7. The automated production equipment for artificial fur sheets according to claim 1, characterized in that: The shaping mechanism (3) comprises a second mold (27) and a third support plate (28), wherein the second mold (27) is connected to the discharge port of the hot melt extruder (2), wherein the second mold (27) has two independent cavities therein, which are respectively used to shape the hair stem and hair wing of the hair piece blank strip (11), wherein the third support plate (28) is provided with a second fan (26) for lowering the temperature of the hair stem and the hair wing, wherein the third support plate (28) is provided with a glue coating component (24) for coating glue on the bottom of the hair stem, wherein the third support plate (28) is vertically provided with a second electric push rod (29), wherein a second pressure roller (30) is fixed at the movable end of the second electric push rod (29) for pressing the hair stem coated with glue onto the hair wing.

8. The automated production equipment for artificial fur sheets according to claim 7, characterized in that: The glue coating component (24) comprises a glue pot (25), wherein the glue pot (25) is arranged on a third support plate (28), a glue groove (31) is fixed on the glue pot (25), a roller (32) is rotatably arranged in the glue groove (31), a dropper (33) is arranged at the bottom of the glue pot (25), and the lower end of the dropper (33) corresponds to the glue groove (31), and a valve is arranged on the dropper (33).

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