Rubber plate embossing mechanism convenient to replace
By installing the limiting assembly and cleaning assembly on the embossing mechanism of the rubber sheet, the problem of transmission position offset is solved, and a more efficient and accurate embossing process is achieved, and the cost of manual operation is reduced.
Patent Information
- Application Number
- CN202422056631.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-23
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-08-23
AI Technical Summary
When the existing rubber plate embossing mechanism replaces the workbench as a transport device, it is easy to cause the transmission position to shift and cause embossing errors.
A limiting assembly is installed on the device, and the limiting work is performed through the pressing belt of the limiting assembly to avoid displacement deviation, and automatic storage is achieved through cleaning components, reducing labor costs and improving work efficiency.
It effectively avoids displacement offset during transmission, improves the accuracy and efficiency of embossing, and reduces manual operation costs.
Smart Images

Figure CN222946201U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rubber plate processing and production, in particular to a rubber plate embossing mechanism which is easy to replace. Background Art
[0002] Rubber sheet is a sheet product with a certain thickness and a large area made of rubber as the main material (it may contain fabrics, metal sheets and other reinforcing materials) through vulcanization. It is referred to as rubber sheet. Rubber sheet has high hardness and general physical and mechanical properties. It can work in air with low pressure and temperature of 20°~+140℃. Rubber sheet is made of mixed rubber by calendering, laminating or extrusion, vulcanizing with a flat vulcanizer or continuously vulcanizing with a drum vulcanizer. Color: black, gray, green, blue, etc. It is widely used in industrial and mining enterprises, transportation departments and house floors. Used as sealing rubber rings, rubber pads, door and window seals, and for laying workbenches and floors, different rubber sheets are selected according to different working conditions. Different environments and actual usage requirements require different processes. For example, the rubber sheets selected for on-site construction processes are cooked rubber sheets or self-vulcanized rubber sheets. When the ambient temperature is too high, the rubber sheets are generally vulcanized by hot vulcanization in a vulcanizer to improve the temperature resistance of the rubber sheets. Especially for mining and thermal power plants with short maintenance time and high requirements for rubber sheet wear resistance, the on-site cold bonding technology research has greatly reduced the enterprise cost and increased its service life.
[0003] The application number is CN202221110810.9, which discloses an easy-to-replace rubber plate embossing mechanism, including a machine base, which has an inner cavity and a rolling roller and an embossing roller are rotatably installed on the top; a driving device, which is used to drive the rolling roller and the embossing roller to rotate; a quick-release mechanism, which includes a left vertical frame, which is fixedly installed on the top of the machine base; a right vertical frame, which is movably installed on the top of the machine base; a middle frame, which is fixedly installed on the top of the machine base and located between the left vertical frame and the right vertical frame, the two ends of the rolling roller are respectively rotatably installed on the left vertical frame and the middle frame, and the two ends of the embossing roller are respectively detachably and rotatably installed on the left vertical frame and the right vertical frame. In daily use, by adopting the above technical solution, by moving the right vertical frame, the distance between the right vertical frame and the left vertical frame is changed, so that the two ends of the embossing roller are separated from the left vertical frame and the right vertical frame, thereby realizing quick disassembly and assembly, which is convenient for workers to operate.
[0004] Although the above-mentioned utility model adopts the above-mentioned technical solution, by moving the right upright frame, the distance between the right upright frame and the left upright frame is changed, and the two ends of the embossing roller are separated from the left upright frame and the right upright frame, and quick disassembly and assembly are achieved, which is convenient for workers to operate, but there is a shortcoming that when the device is in use, the workbench at the bottom thereof will be replaced with a transportation device when it is necessary to simply improve efficiency. At this time, the transmission position is very likely to be offset, resulting in embossing errors.
[0005] Therefore, it is necessary to install a limiting component on the device to avoid displacement and offset when the device is transmitting embossing, and then the component can achieve the effect of automatic storage, thereby reducing certain labor costs and improving work efficiency. Utility Model Content
[0006] The purpose of the utility model is to provide a rubber plate embossing mechanism which is easy to replace, so as to solve the problems raised in the above-mentioned background technology.
[0007] In order to solve the above technical problems, the utility model is realized by the following technical solutions:
[0008] The utility model discloses a rubber plate embossing mechanism which is easy to replace, comprising a bracket assembly, a limiting assembly is installed on the top of the bracket assembly, an embossing assembly is installed on the middle rear side of the limiting assembly, a flattening assembly is installed on one side of the embossing assembly, and a cleaning assembly is installed on the other side.
[0009] Furthermore, the bracket assembly includes a support frame, a conveyor belt is installed on the top of the support frame, a storage rack 1 is installed on one side of the conveyor belt, and an extension plate is installed at the end thereof, and a storage rack 2 is installed on the outer side of the extension plate.
[0010] Furthermore, the limiting assembly includes a self-rotating roller shaft, a pressing belt is installed on the outer side of the self-rotating roller shaft, and a camber belt is installed on one side of the pressing belt.
[0011] Furthermore, the embossing assembly includes a brake electric box, a hydraulic pump is installed on one side of the brake electric box, a connecting plate 1 is installed on one side of the bottom of the hydraulic pump, and a hydraulic rod is installed on the bottom, a connecting plate 2 is installed on the other side corresponding to the connecting plate 1, and a roller embossing shaft is installed on the bottom of the hydraulic rod.
[0012] Furthermore, the flattening assembly includes an adjusting plate 1, a rotating motor 1 is installed on the rear side of the adjusting plate 1, and an ironing roller is installed on the front side of the rotating motor 1.
[0013] Furthermore, the cleaning component includes an adjustment plate 2, a rotating motor 2 is installed on the rear side of the adjustment plate 2, a transmission belt is installed on the front side of the rotating motor 2, a rotating roller is installed inside the transmission belt, and a cleaning roller is installed on the front side of the rotating roller.
[0014] The utility model has the following beneficial effects:
[0015] (1) The utility model is a rubber plate embossing mechanism that is easy to replace. By installing a limit assembly on the device, the device can avoid displacement and offset when transmitting and embossing. Then, the component can achieve the effect of automatic storage, thereby reducing certain labor costs and improving work efficiency.
[0016] (2) The utility model is a rubber plate embossing mechanism that is easy to replace. By installing a cleaning component on the top rear side of the limiting component of the device, when the device is used, the pressing belt in the limiting component can be cleaned and maintained to avoid contamination of its materials.
[0017] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0019] Figure 1 This is a schematic diagram of the overall structure of a rubber plate embossing mechanism that is easy to replace in the utility model;
[0020] Figure 2 This is a schematic diagram of the second structure of a storage rack of a rubber plate embossing mechanism that is easy to replace in the utility model;
[0021] Figure 3 This is a schematic diagram of the rear structure of a rubber plate embossing mechanism that is easy to replace in the utility model;
[0022] Figure 4 This is a schematic diagram of the front structure of an embossing assembly of a rubber plate embossing mechanism that is easy to replace in the utility model;
[0023] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0024] In the figure: 1. bracket assembly; 2. limit assembly; 3. embossing assembly; 4. flattening assembly; 5. cleaning assembly; 101. support frame; 102. transmission belt; 103. storage rack one; 104. extension plate; 105. storage rack two; 201. self-rotating roller; 202. pressing belt; 203. arc belt; 301. brake electric box; 302. hydraulic pump; 303. connecting plate one; 304. connecting plate two; 305. hydraulic rod; 306. roller embossing shaft; 401. adjustment plate one; 402. rotating motor one; 403. ironing roller; 501. adjustment plate two; 502. rotating motor two; 503. transmission belt; 504. rotating roller; 505. cleaning roller. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] See also Figure 1 - Figure 4 As shown, the utility model is an easily replaceable rubber plate embossing mechanism, comprising a bracket assembly 1, a limiting assembly 2 is installed on the top of the bracket assembly 1, an embossing assembly 3 is installed on the middle rear side of the limiting assembly 2, a flattening assembly 4 is installed on one side of the embossing assembly 3, and a cleaning assembly 5 is installed on the other side thereof.
[0027] By setting the limit component 2, the device can avoid displacement and offset when transmitting embossing, and then the component can achieve the effect of automatic storage, which reduces certain labor costs and improves work efficiency.
[0028] The bracket assembly 1 includes a support frame 101, a conveyor belt 102 is installed on the top of the support frame 101, a storage rack 103 is installed on one side of the conveyor belt 102, and an extension plate 104 is installed at the end thereof, and a storage rack 2 105 is installed on the outer side of the extension plate 104. When using this device, the rubber sheet to be embossed is first placed in the storage rack 103, and then manually placed on the conveyor belt 102, embossing is achieved during transportation, and finally sent to the storage rack 2 105 through the extension plate 104.
[0029] The limiting component 2 includes a self-rotating roller 201, a pressing belt 202 is installed on the outer side of the self-rotating roller 201, and a curved belt 203 is installed on one side of the pressing belt 202. During transportation, the pressing belt 202 in the limiting component 2 is used to limit the position to avoid embossing errors caused by displacement of the device.
[0030] The embossing assembly 3 includes a brake electric box 301, a hydraulic pump 302 is installed on one side of the brake electric box 301, a connecting plate 1 303 is installed on one side of the bottom of the hydraulic pump 302, and a hydraulic rod 305 is installed at the bottom, a connecting plate 2 304 is installed on the other side corresponding to the connecting plate 1 303, and a roller embossing shaft 306 is installed at the bottom of the hydraulic rod 305. When transported to the middle, under the braking of the hydraulic pump 302 on its top, the hydraulic rod 305 at its bottom will drive the embossing shaft 306 at its bottom to press downward onto the transported rubber sheet, and the full embossing effect of the rubber sheet is achieved by rotating the shaft.
[0031] The flattening assembly 4 includes an adjusting plate 401, a rotating motor 402 is installed on the rear side of the adjusting plate 401, and an ironing roller 403 is installed on the front side of the rotating motor 402. After being transported for a period of time, when it reaches the bottom of the flattening assembly 4, the adjusting plate 401 slides on the connecting plate 303 and moves downward, and then the ironing roller 403 arranged on the front side is used for ironing.
[0032] The cleaning component 5 includes an adjusting plate 2 501, a rotating motor 2 502 is installed on the rear side of the adjusting plate 2 501, a transmission belt 503 is installed on the front side of the rotating motor 2 502, a rotating roller 504 is installed inside the transmission belt 503, and a cleaning roller 505 is installed on the front side of the rotating roller 504. After passing through the embossing component 3, it comes to the cleaning component 5, and the pressing belt 202 of the cleaning roller 505 in the cleaning component 5 will be cleaned, so that the dirt on the belt can be cleaned to avoid contamination of the rubber plate.
[0033] When using this device, first place the rubber sheet to be embossed in the storage rack 103, and then place it on the conveyor belt 102 manually, and realize embossing during transportation. During the transportation, the pressing belt 202 in the limiting component 2 is used to limit the position, so as to avoid embossing errors caused by the displacement of the device. After a period of transportation, when it comes to the bottom of the flattening component 4, the adjusting plate 401 moves downward under the sliding of the connecting plate 303, and then the ironing roller 403 arranged on the front side is used for ironing. Flat processing, when it is transported to the middle, under the braking of the hydraulic pump 302 on the top, the hydraulic rod 305 at the bottom will drive the embossing shaft 306 at the bottom to press down onto the transported rubber sheet, and the comprehensive embossing effect of the rubber sheet is achieved by rotating the shaft. After passing through the embossing component 3, it comes to the cleaning component 5, and the pressing belt 202 of the cleaning roller 505 in the cleaning component 5 will be cleaned, so that the dirt on the belt can be cleaned to avoid contamination of the rubber sheet, and finally it is sent to the storage rack 105 through the extension plate 104 to complete the storage.
[0034] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A rubber plate embossing mechanism that is easy to replace, comprising a bracket assembly (1), characterized in that: A limiting assembly (2) is installed on the top of the bracket assembly (1), an embossing assembly (3) is installed on the middle rear side of the limiting assembly (2), a flattening assembly (4) is installed on one side of the embossing assembly (3), and a cleaning assembly (5) is installed on the other side thereof.
2. The easily replaceable rubber plate embossing mechanism according to claim 1, characterized in that: The support assembly (1) comprises a support frame (101), a conveyor belt (102) is installed on the top of the support frame (101), a storage rack 1 (103) is installed on one side of the conveyor belt (102), and an extension plate (104) is installed at the end thereof, and a storage rack 2 (105) is installed on the outer side of the extension plate (104).
3. The easily replaceable rubber plate embossing mechanism according to claim 1, characterized in that: The limiting assembly (2) comprises a self-rotating roller shaft (201), a pressing belt (202) is installed on the outer side of the self-rotating roller shaft (201), and a camber belt (203) is installed on one side of the pressing belt (202).
4. The easily replaceable rubber plate embossing mechanism according to claim 1, characterized in that: The embossing assembly (3) comprises a brake electric box (301), a hydraulic pump (302) is installed on one side of the brake electric box (301), a connecting plate 1 (303) is installed on one side of the bottom of the hydraulic pump (302), and a hydraulic rod (305) is installed on the bottom, a connecting plate 2 (304) is installed on the other side corresponding to the connecting plate 1 (303), and a roller embossing shaft (306) is installed on the bottom of the hydraulic rod (305).
5. The easily replaceable rubber plate embossing mechanism according to claim 1, characterized in that: The flattening assembly (4) comprises an adjustment plate 1 (401), a rotating motor 1 (402) is mounted on the rear side of the adjustment plate 1 (401), and an ironing roller (403) is mounted on the front side of the rotating motor 1 (402).
6. The easily replaceable rubber plate embossing mechanism according to claim 1, characterized in that: The cleaning assembly (5) comprises an adjustment plate 2 (501), a rotating motor 2 (502) is mounted on the rear side of the adjustment plate 2 (501), a transmission belt (503) is mounted on the front side of the rotating motor 2 (502), a rotating roller (504) is mounted inside the transmission belt (503), and a cleaning roller (505) is mounted on the front side of the rotating roller (504).
Citation Information
Patent Citations
Rubber plate embossing mechanism convenient to replace
CN217574055U