Pipeline connecting device for heating and ventilation construction

By designing automatic clamping device and servo motor-controlled pipe connection device, the scald and inaccurate connection angle caused by manual force operation during heating in the prior art are solved, and higher safety and welding quality are achieved.

CN222946236UActive Publication Date: 2025-06-06SHANDONG HUAXIN DECORATION ENG CO LTD
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Patent Information

Application Number
CN202422155318.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-03
Publication Date
2025-06-06
Estimated Expiration
2034-09-03

AI Technical Summary

Technical Problem

The existing HVAC construction pipeline connection devices require manual force operation during heating, which can easily lead to scalds and inaccurate connection angles.

Method used

A pipe connection device including a base, a welding machine and an automatic clamping device is designed to achieve automatic heating and connection through a servo motor and a forward and reverse screw to ensure the accuracy of the connection angle.

Benefits of technology

Improves the safety of the operator, ensures the accuracy of the connection angle, reduces manual operation errors, and improves welding quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of heating and ventilation construction, and particularly relates to a pipeline connecting device for heating and ventilation construction, which comprises a base, a welding machine and an automatic clamping device, the welding machine is connected on the base, a first welding head and a second welding head are arranged on the welding machine, a sliding rail is arranged on the base, and the automatic clamping device is arranged on the sliding rail. The automatic clamping device is slidably connected into the sliding rail, the automatic clamping device comprises a sliding seat, a sliding rod, sliding blocks and fixing devices, the sliding seat is slidably connected into the sliding rail, the sliding rod is connected to the sliding seat, the sliding blocks are slidably connected to the sliding rod, the sliding blocks are symmetrically arranged on the two sides of the welding machine, and the fixing devices are arranged on the sliding blocks; compared with the prior art, heating and connecting operations can be automatically completed after positioning work is manually completed, the safety of operators in the operation process is improved, and the accuracy of the connecting angle is also guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of HVAC construction, in particular to a pipeline connecting device used for HVAC construction. Background Art

[0002] The pipe connection device for HVAC construction is a widely used device in HVAC, water supply and drainage, gas and other engineering fields. It mainly heats the end face of the plastic pipe to make it melt and then quickly fit and solidify, thereby achieving seamless connection of the pipe. The pipe connection device for HVAC construction adopts advanced heating technology and precise control system, which can ensure the temperature uniformity and stability during welding, thereby ensuring the welding quality. It is usually equipped with an adjustable heating plate and pressure device to adapt to plastic pipes of different specifications and materials. During the welding process, the operator only needs to place the pipe to be welded on the heating plate, and then heat the two pipe fittings to be connected on the welding head, and quickly plug them together after heating to complete the connection.

[0003] The pipe connection device for HVAC construction has the advantages of easy operation, safety, reliability and high welding quality. It is widely used in the connection of plastic pipes such as PP-R, PE, PB, etc. With the continuous advancement of technology and the continuous expansion of the market, the performance and function of the pipe connection device for HVAC construction are also constantly improving and perfecting, providing a more reliable and efficient solution for various pipeline projects.

[0004] The existing HVAC construction pipe connection device requires manual force to press the pipe fitting onto the welding head during heating, which is easy to slip out of the hand and burn the operator. In addition, due to manual control of the angle and force during the connection process, the angle is easy to be inaccurate after the plastic is cooled and firm. Therefore, it is necessary to develop a HVAC construction pipe connection device that can automatically heat and assemble. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model develops a pipe connecting device for HVAC construction, which can automatically complete heating and connecting operations after manual positioning work is completed, thereby improving the safety of operators during operation and ensuring the accuracy of the connection angle.

[0006] The technical solution to the technical problem solved by the utility model is: a pipe connecting device for HVAC construction, comprising a base, a welding machine and an automatic clamping device, the welding machine is connected to the base, the welding machine is provided with a first welding head and a second welding head, the base is provided with a slide rail, the automatic clamping device is slidably connected in the slide rail, the automatic clamping device comprises a slide seat, a sliding rod, a slider and a fixer, the slide seat is slidably connected in the slide rail, the sliding rod is connected to the slide seat, the slider is slidably connected to the sliding rod, the sliders are symmetrically arranged on both sides of the welding machine, and the slider is provided with a fixer.

[0007] Preferably, the first welding head and the second welding head are detachably connected to the welding machine.

[0008] Preferably, the sliding rod adopts a forward and reverse screw rod, the forward and reverse screw rod is rotatably connected to the sliding seat, and the sliding seat is connected to the forward and reverse screw rod.

[0009] Preferably, a servo motor is connected to the slide seat, and the forward and reverse screw rods are connected to the output end of the servo motor.

[0010] Preferably, guide rods are symmetrically arranged on both sides of the slide seat along the width direction, and the slide seat is slidably connected to the guide rods.

[0011] Preferably, the fixer includes a limit clamp and a nut, the vertical projection of the slider is U-shaped, threaded holes are arranged on both side plates of the slider, nuts are connected to the threaded transmission links in the threaded holes, the limit clamp is rotatably connected to the side of the nut close to the center of the slider, and a torque wrench is arranged on the side of the nut away from the limit clamp.

[0012] Preferably, a flexible anti-slip layer is provided on the inner surface of the limiting clamp.

[0013] Preferably, the welding machine is connected to an electric cylinder, and the slide is connected to an output end of the electric cylinder.

[0014] Preferably, the welding machine is detachably connected to the base.

[0015] The effects provided in the utility model content are only the effects of the embodiments, not all the effects of the utility model. The above technical solution has the following advantages or beneficial effects:

[0016] 1. By setting a fixture to cooperate with a slider, the slider is connected to the positive and negative screw rods, and starting the servo motor can control the pipes clamped by the fixture to move towards the middle or away from the middle at the same time, so as to realize automatic heating of the HVAC pipe;

[0017] 2. By setting an electric cylinder to connect with the slide, it can cooperate with the fixer to achieve automatic connection after heating;

[0018] 3. Through the fixture, the connection angle can be adjusted before heating, and the automatic connection ensures the accuracy of the connection angle;

[0019] 4. The nut is rotatably connected to the limit clamp, and the clamping or loosening operation can be achieved by rotating the nut;

[0020] 5. By providing a flexible anti-skid layer on the inner surface of the limit clamp, it can not only play an anti-skid role, but also better protect the pipe fittings from deformation or rupture when subjected to stress. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is the front view of the utility model;

[0022] Figure 2 It is the overall structural diagram of the utility model;

[0023] Figure 3 It is a right side view of the utility model;

[0024] Figure 4 for Figure 2 A partial enlarged view of area A.

[0025] Among them: 1. base; 2. welding machine; 21. first welding head; 22. second welding head; 3. slide rail; 4. slide seat; 5. forward and reverse screw rods; 51. servo motor; 6. guide rod; 7. slider; 8. limit clamp; 81. nut; 811. torque wrench; 9. electric cylinder. DETAILED DESCRIPTION

[0026] In order to clearly illustrate the technical features of the present invention, the present invention is described in detail below through specific implementation methods and in conjunction with the accompanying drawings.

[0027] Example 1

[0028] See also Figures 1 to 4 A pipe connection device for HVAC construction includes a base 1, a welding machine 2 and an automatic clamping device, wherein the welding machine 2 is connected to the base 1, and a first welding head 21 and a second welding head 22 are provided on the welding machine 2. A slide rail 3 is provided on the base 1, and the automatic clamping device is slidably connected in the slide rail 3. The automatic clamping device includes a slide seat 4, a sliding rod, a slider 7 and a fixer, the slide seat 4 is slidably connected in the slide rail 3, the sliding rod is connected to the slide seat 4, the slider 7 is slidably connected to the sliding rod, the sliders 7 are symmetrically arranged on both sides of the welding machine 2, and a fixer is provided on the slider 7.

[0029] like Figure 1 and Figure 2 As shown, the first welding head 21 and the second welding head 22 are detachably connected to the welding machine 2 .

[0030] like Figure 1 and Figure 2 As shown, the sliding rod adopts a forward and reverse screw rod 5, and the forward and reverse screw rod 5 is rotatably connected to the sliding seat 4, and the sliding seat 4 is connected to the forward and reverse screw rod 5.

[0031] Preferably, a servo motor 51 is connected to the slide seat 4 , and the forward and reverse screw rods 5 are connected to the output end of the servo motor 51 .

[0032] like Figure 1 and Figure 2As shown, guide rods 6 are symmetrically arranged on both sides of the slide seat 4 along the width direction, and the slide seat 4 is slidably connected to the guide rods 6 .

[0033] like Figure 3 and Figure 4 As shown, the fixing device includes a limit clamp 8 and a nut 81, the slider 7 is vertically projected into a U shape, threaded holes are provided on both side plates of the slider 7, and the threaded transmission links in the threaded holes are connected with nuts 81, the limit clamp 8 is rotatably connected to the side of the nut 81 close to the center of the slider 7, and a torque wrench 811 is provided on the side of the nut 81 away from the limit clamp 8.

[0034] The inner surface of the limiting clamp 8 is provided with a flexible anti-skid layer.

[0035] like Figure 2 and Figure 3 As shown, the welding machine 2 is connected to an electric cylinder 9 , and the slide 4 is connected to the output end of the electric cylinder 9 .

[0036] like Figure 2 As shown, the welding machine 2 is detachably connected to the base 1.

[0037] Principle and operation process

[0038] The utility model controls each component through a controller, and sets a slider 7 and a slide seat 4, wherein the slider 7 is connected to the forward and reverse screw rods 5, and the slide seat 4 is slidably connected to the slide rail 3 and connected to the servo motor 51. When the servo motor 51 is started, the pipe fittings clamped by the fixture can be controlled to move toward or away from the welding machine 2 at the same time, so that automatic heating of the HVAC pipe can be realized; an electric cylinder 9 is set to be connected to the slide seat 4, and the fixture can be cooperated with to control the electric cylinder 9 to move the pipe fittings to be connected to the welding machine 2 when heating is required, and to control the pipe fittings to leave the welding machine 2 when connection is required, so that the pipe fittings can be automatically connected after heating, and the fixture can also adjust the connection angle before heating, and the automatic connection ensures the accuracy of the connection angle; a flexible anti-skid layer is set on the inner surface of the limit clamp 8, which can not only play an anti-skid role, but also better protect the pipe fittings from deformation or rupture when subjected to force.

[0039] When in use, first put the pipe fitting between the two limit clamps 8, adjust the angle and position, and by turning the torque wrench 811, turn the nut 81 to push it in the direction close to the limit clamp 8, the limit clamp 8 clamps the pipe fitting, and then the electric cylinder 9 is started, and the slide seat 4 is pushed and pulled, and the slide seat 4 slides in the slide rail 3 to control the center of the pipe fitting to reach the position coaxial with the first welding head 21 and the second welding head 22. At this time, the servo motor 51 is started, and under the action of the positive and negative screw rods 5, the two slide blocks 7 move toward the welding machine 2 at the same time to complete the heating operation. After the heating is completed, the servo motor reverses to control the pipe fitting to leave the first welding head 21 and the second welding head 22, and then the electric cylinder 9 is quickly started to push the slide seat 4 away from the welding machine. Then the servo motor 51 is started again to control the pipe fittings on the two fixtures to move closer to the center at the same time to complete the connection operation. The whole process only requires manual fixing of the pipe fitting to complete the automatic heating and connection operations. At the same time, by determining and fixing the angle in advance, the accuracy of the angle after welding can also be well guaranteed.

[0040] Although the specific implementation methods of the utility model are described above in conjunction with the accompanying drawings, it is not intended to limit the scope of protection of the utility model. On the basis of the technical solution of the utility model, various modifications or deformations that can be made by technical personnel in this field without creative work are still within the scope of protection of the utility model.

Claims

1. A pipe connection device for HVAC construction, characterized in that: The invention comprises a base (1), a welding machine (2) and an automatic clamping device, wherein the welding machine (2) is connected to the base (1), the welding machine (2) is provided with a first welding head (21) and a second welding head (22), the base (1) is provided with a slide rail (3), the automatic clamping device is slidably connected to the slide rail (3), the automatic clamping device comprises a slide seat (4), a slide rod, a slider (7) and a fixer, the slide seat (4) is slidably connected to the slide rail (3), the slide rod is connected to the slide seat (4), the slider (7) is slidably connected to the slide rod, the sliders (7) are symmetrically arranged on both sides of the welding machine (2), and the slider (7) is provided with a fixer.

2. A pipe connection device for HVAC construction according to claim 1, characterized in that: The first welding head (21) and the second welding head (22) are detachably connected to the welding machine (2).

3. A pipe connection device for HVAC construction according to claim 1, characterized in that: The sliding rod adopts a forward and reverse screw rod (5), and the forward and reverse screw rod (5) is rotatably connected to the sliding seat (4), and the sliding seat (4) is connected to the forward and reverse screw rod (5).

4. A pipe connection device for HVAC construction according to claim 3, characterized in that: The slide seat (4) is connected to a servo motor (51), and the forward and reverse screw rods (5) are connected to the output end of the servo motor (51).

5. A pipe connection device for HVAC construction according to claim 1, characterized in that: Guide rods (6) are symmetrically arranged on both sides of the slide seat (4) along the width direction, and the slide seat (4) is slidably connected to the guide rods (6).

6. A pipe connection device for HVAC construction according to claim 1, characterized in that: The fixing device comprises a limiting clamp (8) and a nut (81); the slider (7) is vertically projected into a U shape; threaded holes are provided on both side plates of the slider (7); nuts (81) are connected to the threaded transmission links in the threaded holes; the limiting clamp (8) is rotatably connected to a side of the nut (81) close to the center of the slider (7); and a torque wrench (811) is provided on a side of the nut (81) away from the limiting clamp (8).

7. A pipe connection device for HVAC construction according to claim 6, characterized in that: The inner surface of the limiting clamp (8) is provided with a flexible anti-slip layer.

8. The pipe connection device for HVAC construction according to claim 1, characterized in that: The welding machine (2) is connected to an electric cylinder (9), and the slide seat (4) is connected to an output end of the electric cylinder (9).

9. A pipe connection device for HVAC construction according to claim 1, characterized in that: The welding machine (2) is detachably connected to the base (1).