Soft rubber injection molding part implanting device
By designing an implant device including a soft rubber feeding mechanism, a rubber pressing mechanism and a deformation limiting mechanism, the problems of inaccurate compression deformation and untimely rebound of soft rubber injection molded parts in existing equipment are solved, and the assembly qualification rate is improved and labor costs are reduced.
Patent Information
- Application Number
- CN202421765517.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-25
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-07-25
AI Technical Summary
When the existing soft rubber injection molded parts implantation equipment is assembled with workpieces, the compression deformation is inaccurate due to the plasticity of the soft rubber injection molded parts, resulting in different shrinkage states of each assembly and untimely rebound, resulting in a decrease in assembly defects and pass rate, requiring manual rework, resulting in wasted labor costs.
An implantation device including a soft rubber feeding mechanism, a rubber pressing mechanism and a deformation limiting mechanism is designed. The precise position of the workpiece is ensured through the conical material cavity and positioning mechanism. The deformation limiting mechanism uses the cylinder and limiting guide column to maintain the deformation of the soft rubber, ensuring the consistency of each compression deformation.
The uniqueness of each compression deformation and timely rebound are achieved, the assembly qualification rate is improved, the secondary rework of manual work is avoided, and labor costs are reduced.
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Figure CN222946247U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of soft rubber injection molding implantation, in particular to a soft rubber injection molding implantation device. Background Art
[0002] Rubber is widely used in industrial production. In modern automated processing and production, soft rubber injection molding implantation equipment is commonly used in industrial production. There are many common soft rubber injection molding implantation equipment. The existing rubber injection molding implantation equipment still has many problems. For example, when used for workpiece assembly, the plasticity of the soft rubber injection molding parts themselves will cause inaccurate compression deformation, resulting in different shrinkage states each time the assembly is implanted. After the assembly is completed, the rebound is not timely, resulting in assembly defects and a decrease in the qualified rate. Manual rework is required, resulting in a huge waste of labor costs. Utility Model Content
[0003] Technical purpose: In view of the shortcomings of the above-mentioned existing soft rubber injection molding parts implantation workpiece, the utility model discloses a soft rubber injection molding parts implantation device which can ensure the uniqueness of each compression deformation and the timeliness of rebound, improve the assembly qualification rate, avoid manual secondary rework, and reduce labor costs.
[0004] Technical solution: To achieve the above technical objectives, the utility model adopts the following technical solution:
[0005] A soft rubber injection molding implantation device comprises a soft rubber feeding mechanism, a rubber pressing mechanism and a deformation limiting mechanism for cooperating with a driving end of the rubber pressing mechanism to limit the deformation of the soft rubber. The soft rubber feeding mechanism comprises a material receiving tool, a feeding notch is arranged on one side of the material receiving tool, and a conical material cavity is arranged inside corresponding to the position of the feeding notch, a workpiece is coaxially arranged at the outlet end of the conical material cavity, and a positioning mechanism for pressing the workpiece against the outlet of the conical material cavity is arranged at the outlet of the conical material cavity.
[0006] Preferably, the deformation limiting mechanism of the utility model includes a cylinder, a limiting guide column and a first floating joint. The limiting guide column is coaxially arranged with the conical material cavity, and the upper end is connected to the driving end of the cylinder through the first floating joint. It is driven by the cylinder to move up and down. When the soft rubber is implanted, the limiting guide column is driven downward by the cylinder, and the limiting guide column cooperates with the driving end of the rubber pressing mechanism to maintain the deformation of the soft rubber.
[0007] Preferably, the positioning mechanism of the utility model includes a positioning cylinder, a positioning connector and a positioning tool. The positioning connector is slidably connected to a slide rail parallel to the axis of the limiting guide column through a first slider. The positioning connector and the driving end of the positioning cylinder are connected through a second floating joint. The positioning tool is arranged at the lower end of the positioning connector. The positioning connector is driven downward by the positioning cylinder, so that the positioning tool presses the workpiece against the end of the material receiving tool.
[0008] Preferably, the position-limiting guide post of the utility model passes through the positioning connector, and a guide sleeve for guiding the movement of the position-limiting guide post is provided on the positioning connector.
[0009] Preferably, the utility model provides a limiting mechanism on one side of the upper part of the positioning connecting piece along a sliding direction perpendicular to the positioning connecting piece, the limiting mechanism includes a limiting cylinder and a limiting block, the limiting block is fixed to the driving end of the limiting cylinder, a limiting bolt is provided on the limiting block, and the axial direction of the limiting bolt is parallel to the sliding direction of the positioning connecting piece.
[0010] Preferably, the material receiving tool of the utility model is provided with an elastic plunger at the outlet end of the conical material cavity for cooperating with the positioning tool to clamp and position the workpiece.
[0011] Preferably, the rubber pressing mechanism of the utility model includes a pressing cylinder, a third floating joint and an elastic pressing head. The elastic pressing head is coaxially arranged with the conical material cavity, and the lower end is connected to the driving end of the pressing cylinder through the third floating joint. The part of the elastic pressing head extending into the conical material cavity can change its diameter in the radial direction as the conical material cavity changes.
[0012] Preferably, the lower part of the elastic press-fitting head of the utility model is connected with a guide mechanism, and the guide mechanism includes a guide connection block, and the guide connection block is slidably connected to a slide rail parallel to the axis of the elastic press-fitting head.
[0013] Preferably, a second limiting bolt for limiting the moving distance of the elastic pressing head is provided on the guide connecting block of the utility model, and the maximum upward movement distance of the elastic pressing head is limited by the cooperation between the second limiting bolt and the material connection tooling.
[0014] Beneficial effects: The soft rubber injection molding implantation device provided by the utility model has the following beneficial effects:
[0015] 1. The utility model can be applied to the implantation of various types of soft rubber injection molded parts by utilizing the tapered cavity structure of the material receiving tool.
[0016] 2. The utility model utilizes the cooperation between the limit guide pin of the deformation limit mechanism and the rubber pressing mechanism, which can ensure the consistency of the compression deformation of the soft rubber injection molded parts each time and improve the qualified rate of assembly.
[0017] 3. The utility model uses a floating joint to connect the cylinder with the corresponding parts, thus avoiding assembly errors between the cylinder and the connected workpieces, reducing the damage rate of the cylinder, and reducing the wear between the workpieces.
[0018] 4. The limit block and the guide connection block of the utility model are both provided with adjustable limit bolts, so that the assembly or press-fitting error can be accurately adjusted, thereby improving the qualified rate of product assembly. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art are briefly introduced below.
[0020] Figure 1 This is the overall structure diagram of the utility model;
[0021] Figure 2 This is a schematic diagram of the structure of the deformation limiting mechanism of the utility model;
[0022] Figure 3 This is the structural diagram of the soft rubber feeding mechanism of the utility model;
[0023] Figure 4 This is the structural diagram of the material joining tooling of the utility model;
[0024] Figure 5 This is the internal structure diagram of the material receiving tooling of the utility model;
[0025] Figure 6 This is a structural diagram of the rubber pressing mechanism of the utility model;
[0026] Among them, 1-soft rubber feeding mechanism, 2-rubber pressing mechanism, 3-deformation limiting mechanism, 4-material receiving tooling, 5-feeding slot, 6-conical material cavity, 7-cylinder, 8-limiting guide column, 9-first floating joint, 10-positioning mechanism, 11-positioning cylinder, 12-positioning connecting piece, 13-positioning tooling, 14-first slider, 15-slide rail, 16-second floating joint, 17-guide sleeve, 18-limiting cylinder, 19-limiting block, 20-limiting bolt, 21-elastic plunger, 22-pressing cylinder, 23-third floating joint, 24-elastic pressing head, 25-guide connecting block, 26-second limiting bolt. DETAILED DESCRIPTION
[0027] Reference will now be made in detail to embodiments of the present disclosure, one or more examples of which are set forth herein below. Each embodiment and example is provided by explaining the apparatus, composition and materials of the present disclosure, rather than limiting. On the contrary, the following description provides a convenient illustration of an exemplary embodiment for implementing the present disclosure. In fact, it will be clear to those skilled in the art that various modifications and variations can be made in the teachings of the present disclosure without departing from the scope or spirit of the present disclosure. For example, a feature shown or described as a part of an embodiment can be used in conjunction with another embodiment to produce yet another embodiment. It is expected that the present disclosure covers such modifications and variations within the scope of the appended claims and their equivalents. Other objects, features and aspects of the present disclosure are disclosed in or clear from the following detailed description. It will be understood by those of ordinary skill in the art that this discussion is only a description of exemplary embodiments and is not intended to limit the wider aspects of the present disclosure.
[0028] like Figure 1-Figure 6 As shown, the utility model provides a soft rubber injection molding implanting device, including a soft rubber feeding mechanism 1, a rubber pressing mechanism 2 and a deformation limiting mechanism 3 for cooperating with the driving end of the rubber pressing mechanism 2 to limit the deformation of the soft rubber. The soft rubber feeding mechanism 1 shown includes a material receiving tool 4, a feeding slot 5 is arranged on one side of the material receiving tool 4, and a conical material cavity 6 is arranged inside corresponding to the position of the feeding slot 5, a workpiece is coaxially arranged at the outlet end of the conical material cavity 6, and a positioning mechanism 10 for pressing the workpiece at the outlet of the conical material cavity 6 is arranged at the outlet of the conical material cavity 6.
[0029] The deformation limiting mechanism 3 of the utility model comprises a cylinder 7, a limiting guide post 8 and a first floating joint 9. The limiting guide post 8 is coaxially arranged with the conical material cavity 6. The upper end is connected to the driving end of the cylinder 7 through the first floating joint 9. The limiting guide post 8 is driven by the cylinder 7 to move up and down. When the soft rubber is implanted, the limiting guide post 8 is driven downward by the cylinder 7. The limiting guide post 8 cooperates with the driving end of the rubber pressing mechanism 2 to maintain the deformation of the soft rubber.
[0030] The positioning mechanism 10 of the utility model includes a positioning cylinder 11, a positioning connector 12 and a positioning tool 13. The positioning connector 12 is slidably connected to a slide rail 15 parallel to the axis of the limiting guide column 8 through a first slider 14. The positioning connector 12 is connected to the driving end of the positioning cylinder 11 through a second floating joint 16. The positioning tool 13 is arranged at the lower end of the positioning connector 12. The positioning connector 12 is driven downward by the positioning cylinder 11, so that the positioning tool 13 presses the workpiece against the end of the material receiving tool 4. A photoelectric sensor can be arranged on one side of the workpiece placement position to detect whether the workpiece is in place.
[0031] The receiving fixture 4 is provided with an elastic plunger 21 at the outlet end of the conical material cavity 6 for cooperating with the positioning fixture 13 to clamp and position the workpiece, so that after the soft rubber is implanted, the workpiece matched with the soft rubber injection molding can be ejected from the receiving fixture under the thrust of the elastic plunger 21, and the soft rubber and the soft rubber plastic parts left on the inner wall of the conical material cavity can be taken out together, and the workpiece assembled with it can be edged by the resilience of the soft rubber injection molding itself, so that it is fully assembled.
[0032] In order to avoid mutual interference between the positioning mechanism 10 and the deformation limiting mechanism 3 during the operation and save the space occupied by the equipment, the limiting guide column 8 of the utility model passes through the positioning connecting piece 12, and a guide sleeve 17 is provided on the positioning connecting piece 12 to guide the movement of the limiting guide column 8; during the soft rubber implantation process, the positioning connecting piece 12 and the limiting guide column 8 can act independently.
[0033] At the same time, the utility model also provides a limiting mechanism on one side of the upper part of the positioning connecting member 12 along a sliding direction perpendicular to the positioning connecting member 12, and the positioning connecting member 12 is limited by the limiting mechanism to ensure the stability of the workpiece compression during the implantation process and the quality of the soft rubber implantation assembly; specifically, the limiting mechanism includes a limiting cylinder 18 and a limiting block 19, the limiting block 19 is fixed to the driving end of the limiting cylinder 18, and a limiting bolt 20 is provided on the limiting block 19, and the axial direction of the limiting bolt 20 is parallel to the sliding direction of the positioning connecting member 12.
[0034] The rubber pressing mechanism 2 of the utility model comprises a pressing cylinder 22, a third floating joint 23 and an elastic pressing head 24. The elastic pressing head 24 is coaxially arranged with the conical cavity 6, and the lower end is connected with the driving end of the pressing cylinder 22 through the third floating joint 23. The part of the elastic pressing head 24 extending into the conical cavity 6 can change the diameter in the radial direction along with the conical cavity 6. The method adopted in the utility model is to set the elastic pressing head 24 into a hollow structure and to open a separation groove in the circumferential direction, so that the separated parts can shrink in the radial direction when subjected to force, and other radially deformable columnar structures can also be used to push the rubber in the conical cavity.
[0035] At the same time, in order to improve stability, the lower part of the elastic pressing head 24 of the utility model is connected with a guiding mechanism, and the guiding mechanism includes a guiding connecting block 25, and the guiding connecting block 25 is slidably connected to the slide rail 15 parallel to the axis of the elastic pressing head 24; the guiding connecting block 25 of the utility model is provided with a second limiting bolt 26 for limiting the moving distance of the elastic pressing head 24, and the second limiting bolt 26 cooperates with the material receiving tool 4 to limit the maximum distance of the elastic pressing head 24 moving upward, and the adjustment length of the second limiting bolt 6 can be adjusted according to the pressing requirements, so as to ensure the controllable pressing moving distance and improve the assembly accuracy.
[0036] When the soft rubber injection molding implanting device provided by the utility model is used, the soft rubber injection molding parts are fed into the feed slot 5 one by one, and at this time, the end of the elastic pressing head 24 is slightly lower than the bottom of the feed slot 5 to ensure that the soft rubber injection molding material can enter smoothly.
[0037] After the soft rubber injection molding material is in place, the matching assembly workpiece arrives at the upper end of the material receiving fixture 4, and the photoelectric sensor detects whether the workpiece is in place, and then the positioning cylinder 11 drives the positioning connector 12 to move down, so that the positioning fixture 13 presses the workpiece against the end face of the material receiving fixture 4; at the same time, the cylinder 7 also moves synchronously to drive the limiting guide post 8 to move down. When the head of the limiting guide post 8 contacts the soft rubber injection molding material, the cylinder 7 stops pushing, and then the limiting cylinder 18 is pushed out to limit the positioning connector 12. Afterwards, the pressing cylinder 22 pushes the elastic pressing head 24 upward to perform the pressing work; when the elastic pressing head 24 pushes the soft rubber injection molding material, it pushes the limit guide pillar 8 together. At this time, the cylinder 7 does not output power to return to its original position, so that the limit guide pillar 8 always maintains a pressed state with the soft rubber injection molding part. This ensures that the soft rubber injection molding part can maintain the same deformation as much as possible in each pressing state, and ensures that the soft rubber injection molding part will not be tilted or pressed vertically when it is implanted.
[0038] As the elastic pressing head 24 is pressed in, the soft rubber injection molded part gradually shrinks in the conical material cavity 6, so that the outer diameter of the soft rubber injection molded part shrinks to a diameter smaller than the diameter of the workpiece matched with it, and it can be smoothly pressed into the workpiece, and then the elastic pressing head 24 and the limiting guide column 8 both retreat, and at the same time the limiting cylinder 18 drives the limiting block 1 to move backward, and the positioning cylinder 11 drives the positioning connecting piece 12 to move upward, so that the workpiece can be separated from the material receiving tool 4 under the push of the elastic plunger 21 and the soft rubber plastic part remaining in the conical material cavity can be taken out together, and the workpiece assembled with it will be edged by the resilience of the soft rubber injection molded part itself, so that it reaches a fully assembled state, and the implantation of the soft rubber injection molded part is completed.
Claims
1. A soft rubber injection molding implantation device, characterized in that: The invention comprises a soft rubber feeding mechanism (1), a rubber pressing mechanism (2), and a deformation limiting mechanism (3) for cooperating with a driving end of the rubber pressing mechanism (2) to limit the deformation of the soft rubber. The soft rubber feeding mechanism (1) comprises a material receiving tool (4), a feeding slot (5) is arranged on one side of the material receiving tool (4), and a conical material cavity (6) is arranged inside the material receiving tool (4) corresponding to the position of the feeding slot (5). The workpiece is coaxially arranged at the outlet end of the conical material cavity (6), and a positioning mechanism (10) is arranged at the outlet of the conical material cavity (6) to press the workpiece against the outlet of the conical material cavity (6).
2. A soft rubber injection molding implantation device according to claim 1, characterized in that: The deformation limiting mechanism (3) comprises a cylinder (7), a limiting guide post (8) and a first floating joint (9); the limiting guide post (8) is coaxially arranged with the conical material cavity (6); the upper end is connected to the driving end of the cylinder (7) via the first floating joint (9); the limiting guide post (8) is driven by the cylinder (7) to move up and down; when the soft rubber is implanted, the limiting guide post (8) is driven by the cylinder (7) to move downward; the limiting guide post (8) cooperates with the driving end of the rubber pressing mechanism (2) to maintain the deformation of the soft rubber.
3. A soft rubber injection molding implantation device according to claim 2, characterized in that: The positioning mechanism (10) comprises a positioning cylinder (11), a positioning connector (12) and a positioning fixture (13); the positioning connector (12) is slidably connected to a slide rail (15) parallel to the axis of the limiting guide column (8) via a first slider (14); the positioning connector (12) is connected to the driving end of the positioning cylinder (11) via a second floating joint (16); the positioning fixture (13) is arranged at the lower end of the positioning connector (12); the positioning connector (12) is driven downward by the positioning cylinder (11), so that the positioning fixture (13) presses the workpiece against the end of the material receiving fixture (4).
4. A soft rubber injection molding implantation device according to claim 3, characterized in that: The position-limiting guide column (8) passes through the positioning connecting piece (12), and a guide sleeve (17) for guiding the movement of the position-limiting guide column (8) is provided on the positioning connecting piece (12).
5. The soft rubber injection molding implantation device according to claim 3, characterized in that: A limiting mechanism is provided on one side of the upper portion of the positioning connecting member (12) along a direction perpendicular to the sliding direction of the positioning connecting member (12), the limiting mechanism comprising a limiting cylinder (18) and a limiting block (19), the limiting block (19) being fixed to the driving end of the limiting cylinder (18), and a limiting bolt (20) being provided on the limiting block (19), the axial direction of the limiting bolt (20) being parallel to the sliding direction of the positioning connecting member (12).
6. The soft rubber injection molding implantation device according to claim 3, characterized in that: The material receiving tool (4) is provided at the outlet end of the conical material cavity (6) with an elastic plunger (21) for cooperating with the positioning tool (13) to clamp and position the workpiece.
7. The soft rubber injection molding implantation device according to claim 1, characterized in that: The rubber pressing mechanism (2) comprises a pressing cylinder (22), a third floating joint (23) and an elastic pressing head (24); the elastic pressing head (24) is coaxially arranged with the conical cavity (6); the lower end of the elastic pressing head (24) is connected to the driving end of the pressing cylinder (22) via the third floating joint (23); the portion of the elastic pressing head (24) extending into the conical cavity (6) can change its diameter in a radial direction along with the conical cavity (6).
8. The soft rubber injection molding implantation device according to claim 7, characterized in that: A guide mechanism is connected to the lower part of the elastic pressing head (24), and the guide mechanism comprises a guide connection block (25). The guide connection block (25) is slidably connected to a slide rail (15) parallel to the axis of the elastic pressing head (24).
9. A soft rubber injection molding implantation device according to claim 8, characterized in that: The guide connection block (25) is provided with a second limiting bolt (26) for limiting the moving distance of the elastic pressing head (24), and the second limiting bolt (26) cooperates with the material receiving tool (4) to limit the maximum upward moving distance of the elastic pressing head (24).