Assembling device capable of adjusting directions of materials
By designing an assembly device that includes storage, pre-fetching and transfer components, the problems of low assembly efficiency and high cost in the prior art are solved, and automated assembly is realized, efficiency is improved and cost is reduced.
Patent Information
- Application Number
- CN202422007248.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-19
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-08-19
AI Technical Summary
During the assembly process of existing products, the efficiency is low and the assembly cost is high, mainly due to the frequent pick-up and adjustment of parts by manual labor.
An assembly device including storage components, pre-fetch components and transfer components is designed, and the material is transported along the feeding track through a vibrating disc and a straight vibrator. The material is automatically clamped and detected by a jaw cylinder and a detection structure, and the transfer component transfers the material to the assembly position.
It improves the degree of automation of feeding and assembly, improves efficiency and reduces assembly costs.
Smart Images

Figure CN222947551U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of automated production assembly devices, in particular to an assembly device capable of adjusting the orientation of materials. Background Art
[0002] In the production process of a product, multiple independent parts need to be assembled into a whole, that is, the product itself. However, in the existing product assembly process, the main parts are generally transported forward by a conveyor, while other parts are stored on both sides of the conveyor. When the main parts are transported to the corresponding workstation, the corresponding parts are manually picked up and adjusted to the correct posture to be assembled with the main parts as a whole, which is inefficient and has a high assembly cost. Utility Model Content
[0003] The main purpose of the utility model is to provide an assembly device capable of adjusting the orientation of materials, aiming to solve the technical problems of low assembly efficiency and high assembly cost of existing products.
[0004] To achieve the above-mentioned purpose, the utility model proposes an assembly device capable of adjusting the orientation of materials, comprising a storage component, a pre-collecting component and a transfer component, wherein the storage component contains materials to be assembled, the output end of the storage component is connected to the input end of the pre-collecting component, and the output end of the pre-collecting component is connected to the input end of the transfer component;
[0005] The storage assembly includes a feeding track, the pre-taking assembly includes a moving mechanism, a detection structure, a containing box, a first clamping cylinder and a placing table, the detection structure and the containing box are both arranged on one side of the placing table, the output end of the displacement mechanism is connected to the first clamping cylinder, and the first clamping cylinder is located above the placing table, and the placing table includes a guide hole and a placing groove that can accommodate materials;
[0006] The transfer assembly includes a transverse moving part, a vertical moving part, a guide pin and a clamping part. The output end of the transverse moving part is connected to the vertical moving part, and the output end of the vertical moving part is connected to the clamping part and the guide pin.
[0007] Optionally, the storage assembly includes a vibration plate and a straight vibrator, the vibration plate contains materials to be assembled, and the output end of the vibration plate is connected to the input end of the feeding track, and the straight vibrator is connected to the feeding track.
[0008] Optionally, the pre-loading assembly further comprises a pre-loading mounting frame, and the moving mechanism and the placement table are both mounted on the pre-loading mounting frame.
[0009] Optionally, the moving mechanism also includes a first telescopic cylinder, a first slider, a first mounting plate and a second telescopic cylinder, the output end of the first telescopic cylinder is connected to the first slider, the first mounting plate is arranged on the first slider, the second telescopic cylinder is arranged on the first mounting plate, and the output end of the second telescopic cylinder is connected to the first clamping cylinder.
[0010] Optionally, the pre-feeding assembly further includes a storage mechanism, which includes a third telescopic cylinder, and an output end of the third telescopic cylinder is connected to a storage box.
[0011] Optionally, the transfer assembly further includes a transfer mounting frame, and the lateral moving portion is disposed on the transfer mounting frame.
[0012] The technical solution of the utility model has the following beneficial effects:
[0013] By providing storage components, pre-loading components and transfer components, the degree of automation of loading and assembly can be improved, thereby improving efficiency and reducing assembly costs.
[0014] During the feeding and assembly process, the material is transported forward along the feeding track by the vibrating plate and the straight vibrator. After the material is transported to the pre-feeding assembly along the feeding track, the first clamping cylinder is driven by the first telescopic cylinder and the second telescopic cylinder to move vertically or horizontally, thereby clamping the material at the feeding track. After the first clamping cylinder clamps the material, the detection structure detects whether the material clamped by the first clamping cylinder is qualified. If the material is qualified, it is placed in the placement slot to wait for transfer by the transfer assembly; if the material is unqualified, it is placed in the containing box to wait for subsequent operations. When transferring materials through the transfer assembly, the guide column can be inserted into the guide hole, so that the clamping part can clamp the material in the correct posture, thereby transferring the material to the material carrier for assembly operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.
[0016] Figure 1 The overall structure of an assembly device capable of adjusting the orientation of materials according to an embodiment of the utility model is shown in FIG. Figure 1 ;
[0017] Figure 2 The overall structure of an assembly device capable of adjusting the orientation of materials according to an embodiment of the utility model is shown in FIG. Figure 2 ;
[0018] Figure 3 This is a schematic diagram of the exploded structure of an assembly device capable of adjusting the orientation of materials according to an embodiment of the utility model;
[0019] Figure 4 This is another exploded structural schematic diagram of an assembly device capable of adjusting the orientation of materials according to an embodiment of the utility model.
[0020] Explanation of the accompanying figures: vibration plate 100, straight vibrator 200, feeding track 300, pre-feeding assembly 400, pre-feeding mounting frame 410, placement table 4101, first telescopic cylinder 420, first slider 4201, first mounting plate 430, second telescopic cylinder 440, first clamping cylinder 450, accommodating box 460, transfer assembly 500, transfer mounting frame 510, lateral moving part 520, vertical moving part 530, guide pin 540, dividing plate 600, material carrier 610, material body 700.
[0021] The realization of the purpose, functional features and advantages of the utility model will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] It should be noted that all directional indications (such as up, down, left, right, front, back...) in the embodiments of the present invention are only used to explain the relative position relationship, movement status, etc. between the various components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
[0024] In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the fact that ordinary technicians in the field can implement it. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by the present utility model.
[0025] The utility model provides an assembling device which can adjust the orientation of materials.
[0026] like Figures 1 to 4As shown, in one embodiment of the utility model, the assembly device capable of adjusting the orientation of materials comprises a storage component, a pre-collecting component 400 and a transfer component 500. The storage component contains materials to be assembled, and the output end of the storage component is connected to the input end of the pre-collecting component 400, and the output end of the pre-collecting component 400 is connected to the input end of the transfer component 500. Specifically, a dividing plate 600 and a plurality of material carriers 610 are provided on one side of the assembly device capable of adjusting the orientation of materials. The plurality of material carriers 610 are arranged at certain intervals around the circumference of the dividing plate 600, and the transfer component 500 can transfer the materials to the material carriers 610 for assembly.
[0027] like Figure 1 and 2 As shown, the storage assembly includes a vibration plate 100, a straight vibrator 200 and a feed track 300. The vibration plate 100 contains materials to be assembled. The output end of the vibration plate 100 is connected to the input end of the feed track 300, and the straight vibrator 200 is connected to the feed track 300.
[0028] like Figures 1 to 4 As shown, the pre-feeding assembly 400 includes a pre-feeding mounting frame 410, a moving mechanism, a detection structure, a containing box 460, a first clamping cylinder 450 and a placing table 4101. The moving mechanism and the placing table 4101 are both installed on the pre-feeding mounting frame 410, the detection structure and the containing box 460 are both arranged on one side of the placing table 4101, the output end of the displacement mechanism is connected to the first clamping cylinder 450, and the first clamping cylinder 450 is located above the placing table 4101, and the placing table 4101 includes a guide hole and a placing groove that can accommodate materials. Specifically, the moving mechanism includes a first telescopic cylinder 420, a first slider 4201, a first mounting plate 430 and a second telescopic cylinder 440, the first slider 4201 is L-shaped, the output end of the first telescopic cylinder 420 is connected to one side of the first slider 4201, the first mounting plate 430 is arranged on the other side of the first slider 4201, the second telescopic cylinder 440 is arranged on the first mounting plate 430, and the output end of the second telescopic cylinder 440 is connected to the first clamping claw cylinder 450. Further, the pre-taking component 400 also includes a storage mechanism, the storage mechanism includes a third telescopic cylinder, and the output end of the third telescopic cylinder is connected to the containing box 460. In this embodiment, the detection structure is a CCD detection camera, which is used to detect whether the material clamped by the first clamping claw cylinder 450 is qualified. If the material is qualified, it is placed in the placement slot to be transferred by the transfer component 500; if the material is unqualified, it is placed in the containing box 460 to be operated later.
[0029] like Figure 3 and 4As shown, the transfer assembly 500 further includes a transfer mounting frame 510, and the lateral moving portion 520 is disposed on the transfer mounting frame 510. Specifically, the transfer assembly 500 includes the lateral moving portion 520, the vertical moving portion 530, the guide pin 540, and the clamping portion. The output end of the lateral moving portion 520 is connected to the vertical moving portion 530, and the output end of the vertical moving portion 530 is connected to the clamping portion and the guide pin 540. The clamping portion is specifically a second clamping claw cylinder. Since the lateral moving portion 520, the vertical moving portion 530, and the clamping portion are all mature prior arts, they are not described in detail in this embodiment.
[0030] Specifically, the working principle and process of the utility model are:
[0031] By providing storage components, pre-loading components and transfer components, the degree of automation of loading and assembly can be improved, thereby improving efficiency and reducing assembly costs.
[0032] During the feeding and assembly process, the material is transported forward along the feeding track by the vibrating plate and the straight vibrator. After the material is transported to the pre-feeding assembly along the feeding track, the first clamping cylinder is driven by the first telescopic cylinder and the second telescopic cylinder to move vertically or horizontally, thereby clamping the material at the feeding track. After the first clamping cylinder clamps the material, the detection structure detects whether the material clamped by the first clamping cylinder is qualified. If the material is qualified, it is placed in the placement slot to wait for transfer by the transfer assembly; if the material is unqualified, it is placed in the containing box to wait for subsequent operations. When transferring materials through the transfer assembly, the guide column can be inserted into the guide hole, so that the clamping part can clamp the material in the correct posture, thereby transferring the material to the material carrier for assembly operation.
[0033] The above description is only a preferred embodiment of the utility model, and does not limit the patent scope of the utility model. All equivalent structural changes made by using the contents of the utility model specification and drawings under the utility model concept, or directly / indirectly used in other related technical fields are included in the patent protection scope of the utility model.
Claims
1. An assembly device capable of adjusting the orientation of materials, characterized in that: It comprises a storage component, a pre-collecting component and a transfer component, wherein the storage component contains materials to be assembled, the output end of the storage component is connected to the input end of the pre-collecting component, and the output end of the pre-collecting component is connected to the input end of the transfer component; The storage assembly includes a feeding track, the pre-taking assembly includes a moving mechanism, a detection structure, a containing box, a first clamping cylinder and a placing table, the detection structure and the containing box are both arranged on one side of the placing table, the output end of the moving mechanism is connected to the first clamping cylinder, and the first clamping cylinder is located above the placing table, and the placing table includes a guide hole and a placing groove that can accommodate materials; The transfer assembly includes a transverse moving part, a vertical moving part, a guide pin and a clamping part. The output end of the transverse moving part is connected to the vertical moving part, and the output end of the vertical moving part is connected to the clamping part and the guide pin.
2. The assembly device capable of adjusting the orientation of materials according to claim 1, characterized in that: The storage assembly includes a vibration plate and a straight vibrator. The vibration plate contains materials to be assembled, and the output end of the vibration plate is connected to the input end of the feeding track. The straight vibrator is connected to the feeding track.
3. The assembly device capable of adjusting the orientation of materials according to claim 1, characterized in that: The pre-loading assembly also includes a pre-loading mounting frame, and the moving mechanism and the placement table are both mounted on the pre-loading mounting frame.
4. The assembly device capable of adjusting the material orientation according to claim 3, characterized in that: The moving mechanism also includes a first telescopic cylinder, a first slider, a first mounting plate and a second telescopic cylinder, the output end of the first telescopic cylinder is connected to the first slider, the first mounting plate is arranged on the first slider, the second telescopic cylinder is arranged on the first mounting plate, and the output end of the second telescopic cylinder is connected to the first clamping cylinder.
5. The assembly device capable of adjusting the orientation of materials according to claim 1, characterized in that: The pre-feeding assembly further comprises a storage mechanism, which comprises a third telescopic cylinder, and an output end of the third telescopic cylinder is connected to the storage box.
6. The assembly device capable of adjusting the orientation of materials according to claim 1, characterized in that: The transfer assembly also includes a transfer mounting frame, and the lateral moving portion is arranged on the transfer mounting frame.