Waste lead-acid storage battery processing turnover device
By designing a lead-acid battery processing and flip device including a operating table, a conveying device and a flip device, the problem of low processing and flip efficiency of lead-acid battery in the prior art is solved, and the continuous flip operation of lead-acid battery is realized, and the processing efficiency and practicality of the device are improved.
Patent Information
- Application Number
- CN202421928566.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-09
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-08-09
AI Technical Summary
In the process of leading-acid battery processing, the flip operation efficiency is low, resulting in low production and processing efficiency, and requires multiple people to work together to increase labor, resulting in increased production costs.
A waste lead-acid battery processing flip device is designed, including an operating table, a conveying device and a flip device. The lead-acid battery is pushed into the conveying device through an external push device, and the 90° flip of the lead-acid battery is achieved by using the flip device and an electric telescopic rod, and the spacing of the device is adjusted through the bidirectional screw and the slide rod to adapt to batteries of different sizes.
The continuous flip operation of lead-acid batteries is realized, processing efficiency is improved, labor pressure is reduced for workers, and it is adapted to battery processing of different sizes, improving the practicality of the device.
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Figure CN222947605U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of waste lead-acid battery processing, in particular to a waste lead-acid battery processing turning device. Background Art
[0002] Lead-acid batteries are a widely used chemical power source in the world. They have the advantages of stable voltage, safety and reliability, low price, wide application range, rich raw materials and high recycling rate. After processing, batteries often need to be coded on the side. However, the dense lead-acid batteries from the previous process have no fixing devices on both sides and cannot be directly coded. After coding, the battery needs to be flipped 90° so that the coded side faces the side in the direction of travel. At present, this process is mainly completed manually. Each battery weighs an average of 30Kg to 50Kg. Manually flipping the battery box is a large workload, which is prone to production accidents or battery damage. Sometimes it requires multiple people to work together to complete it, which increases labor, increases production costs, and restricts the efficiency of the production line. It is very difficult to turn it over manually.
[0003] Chinese patent document CN215657775U discloses an automatic flipping mechanism for a lead-acid battery cast welding fixture, which includes a base, a driving component arranged on the base, a rotating part connected to the driving component, and a flipping component connected to the rotating part for driving the lead-acid battery cast welding fixture to flip. The flipping component is driven by the driving component to rotate 180° around the rotating part to complete the flipping action of the lead-acid battery cast welding fixture. The flipping component includes a bearing bracket connected to the rotating part for bearing the lead-acid battery cast welding fixture, two movable claws respectively located on both sides of the bearing bracket and corresponding to the two sides of the lead-acid battery cast welding fixture, and a double-rod hydraulic cylinder arranged at the bottom of the bearing bracket. The two piston rod ends of the double-rod hydraulic cylinder are respectively connected to the two movable claws and drive the two movable claws to move back and forth. The double-rod hydraulic cylinder drives the movable claws to clamp and fix the lead-acid battery cast welding fixture, so that the flipping process is smooth and the flipping speed is adjustable, and the undercut position accuracy is high. However, the above patent document still has the following defects during use:
[0004] The above patent document can only clamp and flip the lead-acid batteries one by one during use, which is not convenient for continuous operation. If the workload is large, the operation in the above clamping and flipping manner is low in efficiency and takes a long time. Utility Model Content
[0005] The main purpose of the utility model is to provide a waste lead-acid battery processing turning device, which can effectively solve the problem of low production and processing efficiency.
[0006] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0007] A waste lead-acid battery processing and turning device comprises an operating table, wherein the lower end of the operating table is fixedly connected to a support frame, the middle right side of the upper end of the operating table is fixedly connected to a baffle, the left side of the front upper end and the right side of the rear upper end of the operating table are fixedly connected to a conveying device, the right side of the middle upper end of the operating table is rotatably connected to a turning device, and the left rear side of the lower end of the operating table is fixedly connected to an L-shaped fixing plate.
[0008] Preferably, the conveying device includes four L-shaped plates and two U-shaped grooves, and the ends of the two L-shaped plates on the same side that are close to each other and the ends of the two U-shaped grooves that are close to each other are rotatably connected to a plurality of rollers, and the four L-shaped plates are located between the two U-shaped grooves, and the rear end and front end of the two U-shaped grooves are fixedly connected to fixed blocks, and the two fixed blocks located at the rear are internally threaded with a bidirectional screw, and the two fixed blocks located at the front are internally slidably connected with a sliding rod.
[0009] Preferably, the plurality of fixed blocks are all slidably connected to the operating table, and the bidirectional screw and the sliding rod are rotationally connected and fixedly connected to the operating table respectively.
[0010] Preferably, outer surfaces of several of the rollers are fixedly connected with rubber rings.
[0011] Preferably, the flipping device includes an L-shaped turning plate, and the upper end of the vertical part and the right end of the horizontal part of the L-shaped turning plate are fixedly connected to a plurality of telescopic rods, and the ends of the plurality of telescopic rods on the same side away from the L-shaped turning plate are commonly fixedly connected to an L-shaped clamping plate, and the left part of the lower end and the lower part of the left end of the L-shaped turning plate are rotatably connected to screws.
[0012] Preferably, the L-shaped rotating plate is rotatably connected to the operating table, and the L-shaped clamping plate is threadedly connected to the screw rod on the same side.
[0013] Preferably, the rear portion of the upper end of the L-shaped fixing plate is rotatably connected to an electric telescopic rod, and the electric telescopic rod is rotatably connected to the L-shaped clamping plate located on the left side via a piston rod at the output end.
[0014] Preferably, the baffle is located at the front side of the lower plurality of telescopic rods.
[0015] Compared with the prior art, the utility model has the following beneficial effects:
[0016] 1. During use, the utility model utilizes an external pushing device to smoothly slide the lead-acid battery inside the rear conveying device forward, and then utilizes a flipping device and an electric telescopic rod to flip the lead-acid battery, flip it and transport it to the front conveying device, and then utilizes an external pushing device to push it to the next assembly line, and then the next lead-acid battery enters the rear conveying device to repeat the above operation, forming a continuous flipping operation, which further improves the processing efficiency.
[0017] 2. The utility model arranges and straightens the lead-acid batteries inside the rear conveying device while they are moving forward, so that the lead-acid batteries are accurately placed on the upper part of the flipping device for smooth flipping. At the same time, the two L-shaped rotating plates and the two bidirectional screws can adjust the spacing between the flipping device and the conveying device for clamping and pushing, so as to facilitate the processing of lead-acid batteries of different sizes, further improving the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 It is a schematic diagram of the overall structure of the conveying device of the utility model;
[0020] Figure 3 For the utility model Figure 2 The enlarged schematic diagram at A in the middle;
[0021] Figure 4 This is a schematic diagram of the overall structure of the turning device of the utility model;
[0022] Figure 5 For the utility model Figure 4 Enlarged schematic diagram of point B in the middle.
[0023] In the figure: 1. conveying device; 2. L-shaped fixing plate; 3. operating table; 4. supporting frame; 5. turning device; 6. baffle; 11. U-shaped groove; 12. roller; 13. fixing block; 14. bidirectional screw; 15. L-shaped plate; 16. sliding rod; 51. L-shaped rotating plate; 52. telescopic rod; 53. L-shaped clamping plate; 54. screw; 21. electric telescopic rod. DETAILED DESCRIPTION
[0024] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0025] like Figure 1 As shown, a waste lead-acid battery processing and turning device comprises an operating table 3, a support frame 4 is fixedly connected to the lower end of the operating table 3, a baffle 6 is fixedly connected to the right side of the middle upper end of the operating table 3, a conveying device 1 is fixedly connected to the left side of the front upper end and the right side of the rear upper end of the operating table 3, a turning device 5 is rotatably connected to the right side of the middle upper end of the operating table 3, and an L-shaped fixing plate 2 is fixedly connected to the rear left side of the lower end of the operating table 3.
[0026] In the specific implementation process of this scheme, the lead-acid battery is first pushed to the middle of the conveying device 1 on the rear side by an external pushing device, so that the lead-acid battery can smoothly reach the upper part of the flipping device 5, and then the electric telescopic rod 21 is used to drive the flipping device 5 to flip, driving the lead-acid battery to flip 90° and be placed on the rear side of the front conveying device 1. Then, the push device is used again to push the lead-acid battery to the conveying device 1 on the front side, and smoothly move it to the next assembly line for coding and other operations. Before using the device, the clamping size of the conveying device 1 and the placement limit size of the flipping device 5 can be adjusted according to the overall size of the battery to adapt to the processing and flipping operations of lead-acid batteries of different sizes.
[0027] Specifically, in order to smoothly flip the lead-acid battery, refer to Figure 2 and Figure 3 The conveying device 1 includes four L-shaped plates 15 and two U-shaped grooves 11. The ends of the two L-shaped plates 15 on the same side that are close to each other and the ends of the two U-shaped grooves 11 that are close to each other are rotatably connected with a plurality of rollers 12. The four L-shaped plates 15 are located between the two U-shaped grooves 11. The rear ends and front ends of the two U-shaped grooves 11 are fixedly connected with fixed blocks 13. The two fixed blocks 13 located at the rear are internally threadedly connected with bidirectional screws 14. The two fixed blocks 13 located at the front are internally slidably connected with slide bars 16.
[0028] For further information, see Figure 2 , a plurality of fixed blocks 13 are all slidably connected to the operating table 3, and a bidirectional screw rod 14 and a slide rod 16 are respectively rotationally connected and fixedly connected to the operating table 3;
[0029] For further information, see Figure 3 , the outer surfaces of the plurality of rollers 12 are fixedly connected with rubber rings;
[0030] It can be seen that when the external pushing device pushes the lead-acid battery to the rear side of the right rear conveying device 1, as the pushing continues, the lead-acid battery is first placed on the upper part of the outer surface of the plurality of rollers 12 on the left and right sides of the lower part, and at the same time, the left and right sides of the battery are both in contact with the plurality of rollers 12 on the left and right sides and continue to slide forward, and the plurality of rollers 12 are used to enable the battery to continuously and stably move forward, and the sliding friction of the battery on the rollers 12 is small, which reduces the resistance and power loss, so that the battery can be efficiently transported from the middle of the conveying device 1 on the rear side to the turning device 5, which greatly improves the efficiency of production, logistics and transportation;
[0031] When the spacing between the two fixing blocks 13 needs to be changed, the bidirectional screw 14 can be rotated to drive the two fixing blocks 13 on the same side to move in opposite directions at the same time, that is, drive the U-shaped grooves 11 on both sides to move together, so as to increase or decrease the spacing between the two fixing blocks 13 to adapt to batteries of different sizes. At the same time, when the two fixing blocks 13 move relative to each other, the two fixing blocks 13 on the front side can be driven to slide on the outer surface of the slide bar 16 and the upper end of the operating table 3 to ensure the stability of the relative movement of the two U-shaped grooves 11, so that the battery can be smoothly placed on the upper part of the flipping device 5, ready for the next flipping step.
[0032] Specifically, in order to facilitate mass operations and reduce the labor pressure of workers, refer to Figure 4 and Figure 5 The flip device 5 includes an L-shaped rotating plate 51, the upper end of the vertical part and the right end of the horizontal part of the L-shaped rotating plate 51 are fixedly connected to a plurality of telescopic rods 52, the ends of the plurality of telescopic rods 52 on the same side away from the L-shaped rotating plate 51 are fixedly connected to an L-shaped clamping plate 53, and the left part of the lower end and the lower part of the left end of the L-shaped rotating plate 51 are rotatably connected to a screw 54;
[0033] For further information, see Figure 4 , the L-shaped rotating plate 51 is rotatably connected to the operating table 3, and the L-shaped clamping plate 53 is threadedly connected to the screw rod 54 on the same side;
[0034] For further information, see Figure 5 The rear portion of the upper end of the L-shaped fixed plate 2 is rotatably connected to an electric telescopic rod 21, and the electric telescopic rod 21 is rotatably connected to the L-shaped clamping plate 53 located on the left side through a piston rod at the output end;
[0035] For further information, see Figure 5 , the baffle 6 is located at the front side of the lower plurality of telescopic rods 52;
[0036] It can be seen that when the lead-acid battery is pushed onto the plurality of telescopic rods 52 and away from the rear conveying device 1, the baffle 6 is used to limit the lead-acid battery to prevent it from being away from the flip device 5, and then the electric telescopic rod 21 is started to pull the L-shaped clamping plate 53 on the left side backward, so that the L-shaped rotating plate 51 rotates to the upper right. During the process of the electric telescopic rod 21 contracting and the L-shaped rotating plate 51 rotating, a certain rotation occurs between the electric telescopic rod 21 and the L-shaped fixed plate 2, and between the electric telescopic rod 21 and the L-shaped clamping plate 53 on the same side, so that the L-shaped rotating plate 51 can rotate smoothly. 0°, flip the lead-acid battery 90° and place it on the rear side of the conveying device 1 on the left, then extend the electric telescopic rod 21, push the L-shaped clamping plate 53 on the same side to the right to drive the L-shaped rotating plate 51 to rotate, reset the flipping device 5, wait for the next lead-acid battery to flip, and then use the external pushing device again to push the lead-acid battery to the coding and marking assembly line on the front side. The same pushing device is used when pushing on the lower right conveying device 1. The rotation of the flipping device 5 is not affected during the continuous pushing process, so a large number of operations can be carried out, reducing the labor pressure of workers;
[0037] When the distance between the two L-shaped clamps 53 and the L-shaped rotating plate 51 needs to be adjusted, the screw 54 can be rotated to drive the telescopic rod 52 to extend and retract, thereby driving the two L-shaped clamps 53 to move closer to or away from the L-shaped rotating plate 51, thereby changing the distance between the two L-shaped clamps 53 and the L-shaped rotating plate 51 to adapt to the flipping of lead-acid batteries of different sizes.
[0038] It should be noted that the specific installation method, circuit connection method and control method of the electric telescopic rod 21 used in the present invention are all conventional designs, and the present invention will not elaborate on them in detail.
[0039] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A waste lead-acid battery processing and turning device, comprising an operating table (3), characterized in that: The lower end of the operating table (3) is fixedly connected to a support frame (4), the middle right side of the upper end of the operating table (3) is fixedly connected to a baffle (6), the left side of the front upper end and the right side of the rear upper end of the operating table (3) are both fixedly connected to a conveying device (1), the right side of the middle upper end of the operating table (3) is rotatably connected to a turning device (5), and the left rear side of the lower end of the operating table (3) is fixedly connected to an L-shaped fixing plate (2).
2. A waste lead-acid battery processing and turning device according to claim 1, characterized in that: The conveying device (1) comprises four L-shaped plates (15) and two U-shaped grooves (11); the ends of the two L-shaped plates (15) on the same side that are close to each other and the ends of the two U-shaped grooves (11) that are close to each other are rotatably connected to a plurality of rollers (12); the four L-shaped plates (15) are located between the two U-shaped grooves (11); the rear ends and front ends of the two U-shaped grooves (11) are fixedly connected to fixed blocks (13); the two fixed blocks (13) located at the rear are internally threadedly connected to a bidirectional screw (14); and the two fixed blocks (13) located at the front are internally slidably connected to a sliding rod (16).
3. A waste lead-acid battery processing and turning device according to claim 2, characterized in that: The plurality of fixed blocks (13) are all slidably connected to the operating table (3), and the bidirectional screw rod (14) and the sliding rod (16) are rotationally connected and fixedly connected to the operating table (3) respectively.
4. A waste lead-acid battery processing and turning device according to claim 2, characterized in that: The outer surfaces of the plurality of rollers (12) are all fixedly connected with rubber rings.
5. The waste lead-acid battery processing and turning device according to claim 1 is characterized in that: The turning device (5) comprises an L-shaped rotating plate (51), the upper end of the vertical part and the right end of the horizontal part of the L-shaped rotating plate (51) are fixedly connected to a plurality of telescopic rods (52), the ends of the telescopic rods (52) on the same side away from the L-shaped rotating plate (51) are fixedly connected to an L-shaped clamping plate (53), and the left part of the lower end and the lower part of the left end of the L-shaped rotating plate (51) are rotatably connected to a screw rod (54).
6. A waste lead-acid battery processing and turning device according to claim 5, characterized in that: The L-shaped rotating plate (51) is rotatably connected to the operating table (3), and the L-shaped clamping plate (53) is threadedly connected to the screw rod (54) on the same side.
7. The waste lead-acid battery processing and turning device according to claim 5 is characterized in that: The rear portion of the upper end of the L-shaped fixing plate (2) is rotatably connected to an electric telescopic rod (21), and the electric telescopic rod (21) is rotatably connected to the L-shaped clamping plate (53) located on the left side via a piston rod at the output end.
8. The waste lead-acid battery processing and turning device according to claim 5 is characterized in that: The baffle (6) is located on the front side of the lower plurality of telescopic rods (52).
Citation Information
Patent Citations
Automatic turnover mechanism for lead-acid storage battery cast-weld clamp
CN215657775U