Assembled lifting beam for lifting various prefabricated special-shaped reinforcement cage modules

Through the assembleable lifting beam system, the problem of lifting multi-shaped steel cage modules is solved, and the lifting of the same shape as the hanging beam and steel cage is achieved, reducing deformation and material waste, improving project quality and reducing costs.

CN222947922UActive Publication Date: 2025-06-06CHINA NUCLEAR IND HUAXING CONSTR
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Patent Information

Application Number
CN202421816410.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-30
Publication Date
2025-06-06
Estimated Expiration
2034-07-30

AI Technical Summary

Technical Problem

The existing fixed-shaped hanging beams are difficult to meet the lifting needs of multi-shaped steel cage modules, which leads to the easy deformation of the steel cage during the lifting process, and the hanging beams need to be made according to the requirements, resulting in high costs and waste of materials.

Method used

It provides an assembled lifting beam system, including the main hoisting section and detachable hoisting beam standard unit, and realizes various shapes of hoisting beams through different assembled forms to meet the hoisting needs of a variety of prefabricated special-shaped steel cage modules.

Benefits of technology

Through different assembly forms of a set of hanging beams, the shape of the hanging beam is consistent with the shape of the steel cage, which reduces the horizontal stress of the steel cage, reduces the deformation of the steel cage and material waste, improves the quality of the project, and realizes the reuse of materials and cost reduction of materials.

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Abstract

The utility model provides a splicing hoisting beam for hoisting various prefabricated special-shaped reinforcement cage modules, which comprises a main hoisting section and one or more than one group of hoisting beam standard units, the hoisting beam standard units are detachably and fixedly connected with the main hoisting section, and the main hoisting section and the hoisting beam standard units are positioned on the same horizontal plane; the main hoisting section comprises an upper hoisting plate, a lower hoisting plate and a plurality of groups of hoisting beam mounting plates, each hoisting beam standard unit comprises a top plate, a bottom plate and a web plate, and the web plates are detachably and fixedly connected with the hoisting beam mounting plates through connecting devices. The shape of the hanging beam can be consistent with that of the reinforcement cage through different splicing forms of a set of hanging beams, displacement and deformation of reinforcing steel bars of the reinforcement cage are reduced, and the engineering quality is improved; after single hoisting is completed, the hoisting beam can be disassembled and reassembled, the hoisting requirements of various prefabricated special-shaped reinforcement cage modules are met, reutilization of materials is achieved, the cost is reduced, meanwhile, the construction period can be shortened, and the efficiency can be improved.
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Description

Technical field:

[0001] The utility model relates to the technical field of building construction, and specifically relates to an assembleable hanging beam used for hanging a variety of prefabricated special-shaped steel cage modules. Background technology:

[0002] Buildings in the nuclear power field have the characteristics of thick walls and a large number of steel bars. The amount of steel bar binding is large, and the binding at the construction site takes a long time and is greatly affected by external factors. Compared with the traditional in-situ binding of wall steel bars, modular construction technology is used to bind the steel bars into steel cage modules at the assembly site and then hoist them to the construction site, which can significantly improve the construction progress. The wall steel cage modules in the nuclear power field are affected by structural functions and have a variety of shapes such as straight, L, T, and cross. However, traditional hanging beams are fixed straight, I-shaped, and other shapes. When used for the hoisting of special-shaped steel cages, due to the fixed shape of the hanging beam and the limited selection of the lifting point position, the sling between the steel cage and the hanging beam will have a large inclination angle, resulting in excessive bending moment and torque on the steel cage during the hoisting process, resulting in deformation. The steel cage module has not yet formed a stable structure. When a hanging beam with the same shape as the steel cage is used, the sling between the steel cage and the hanging beam can remain in a nearly vertical state, reducing the force on the steel cage in the horizontal direction, thereby reducing the displacement and deformation of the steel cage.

[0003] However, the existing fixed-shape hanging beams are difficult to meet the lifting requirements of various shapes of steel cage modules. Therefore, the utility model provides an assembleable hanging beam for lifting a variety of prefabricated special-shaped steel cage modules, which can solve the problems of high cost and material waste caused by the need to customize the hanging beams one by one for prefabricated special-shaped steel cage modules in actual projects. Through different assembly forms of a set of hanging beams, the lifting requirements of various prefabricated special-shaped steel cage modules can be met. Summary of the invention:

[0004] The utility model aims to provide an assembleable hanging beam for hanging various prefabricated special-shaped steel cage modules in view of the deficiencies in the prior art.

[0005] The utility model adopts the following technical solutions:

[0006] The utility model provides an assembleable hanging beam for hanging various prefabricated special-shaped steel cage modules, comprising a main hanging section and one or more hanging beam standard units; the hanging beam standard units are detachably fixedly connected to the main hanging section, and the main hanging section and the hanging beam standard units are located on the same horizontal plane.

[0007] Furthermore, the main lifting section includes an upper lifting plate, a lower lifting plate and several groups of lifting beam mounting plates; the upper lifting plate and the lower lifting plate are arranged in parallel up and down, and the lifting beam mounting plate is arranged between the upper lifting plate and the lower lifting plate, and is fixedly connected to the upper lifting plate and the lower lifting plate.

[0008] Furthermore, an upper lifting ear plate is fixedly provided on the upper surface of the upper lifting plate, and a lower lifting ear plate is fixedly provided on the lower surface of the lower lifting ear plate, and the axis of the opening of the upper lifting ear plate is perpendicular to the axis of the opening of the lower lifting ear plate.

[0009] Furthermore, the standard unit of the hanging beam includes a main beam, and the main beam includes a top plate, a bottom plate and a web plate. The top plate and the bottom plate are arranged parallel to each other up and down, and the web plate is vertically arranged between the top plate and the bottom plate and fixedly connected to the top plate and the bottom plate; the web plate is fixedly connected to the hanging beam mounting plate by a connecting device.

[0010] Furthermore, the main beam is also provided with a first stiffening plate and a second stiffening plate; the first stiffening plate is a right-angled triangle structure, and the two right-angled sides are respectively fixedly connected to the bottom plate and the web; the second stiffening plate is a rectangular structure, and the three sides of the second stiffening plate are respectively fixedly connected to the top plate, the bottom plate and the web; the first stiffening plate and the second stiffening plate are staggered.

[0011] Furthermore, the connecting device includes two groups of connecting plates with the same structure; one end of the web plate close to the hanger beam mounting plate is detachably fixedly connected to the two groups of connecting plates, and one end of the hanger beam mounting plate close to the web plate is detachably fixedly connected to the two groups of connecting plates, and the two groups of connecting plates are distributed on both sides of the web plate / hanger beam mounting plate.

[0012] Furthermore, a plurality of web bolt holes are provided at one end of the web near the beam mounting plate, and a plurality of beam mounting plate bolt holes are provided at one end of the beam mounting plate near the web; a plurality of connecting plate bolt holes are provided on the connecting plate, wherein a portion of the connecting plate bolt holes are matched with the positions and specifications of the web bolt holes, and the web and the connecting plate are fixed by screwing the bolts into the web bolt holes and the connecting plate bolt holes of the two groups of connecting plates; another portion of the connecting plate bolt holes are matched with the positions and specifications of the beam mounting plate bolt holes, and the beam mounting plate and the connecting plate are fixed by screwing the bolts into the beam mounting plate bolt holes and the connecting plate bolt holes of the two groups of connecting plates.

[0013] Furthermore, a lifting lug is fixedly installed on the top plate of the main beam; a lower hanging hole plate is fixedly installed on the bottom of the main beam, the lower hanging hole plate is vertically fixedly connected to the bottom plate, and the length of the lower hanging hole plate is the same as that of the bottom plate, and a plurality of groups of hanging holes are arranged on the lower hanging hole plate.

[0014] Furthermore, a third stiffening plate is provided between the bottom plate and the lower hanging hole plate; the third stiffening plate is a right-angled triangle structure, and two right-angled sides are fixedly connected to the bottom plate and the lower hanging hole plate respectively.

[0015] Furthermore, an end plate is provided at one end of the standard lifting beam unit away from the main lifting section, and the end plate is fixedly connected to the top plate, the bottom plate, the web plate and the lower lifting hole plate.

[0016] Beneficial effects of the utility model:

[0017] (1) The utility model can make the shape of the hanging beam consistent with the shape of the steel cage through a set of different assembly forms of the hanging beam, so that the sling between the steel cage and the hanging beam remains in a nearly vertical state, reducing the force on the steel cage in the horizontal direction, thereby reducing the displacement and deformation of the steel bars of the steel cage and improving the quality of the project;

[0018] (2) After a single lifting operation, the utility model can disassemble and reassemble the lifting beam, thereby meeting the lifting requirements of various prefabricated special-shaped steel cage modules, realizing the reuse of materials and reducing costs, while shortening the construction period and improving efficiency. Description of the drawings:

[0019] Figure 1 This is a schematic diagram of a standard unit of a hanging beam according to an embodiment of the utility model;

[0020] Figure 2 This is a schematic diagram of the main lifting section of an embodiment of the utility model;

[0021] Figure 3 This is a schematic diagram of a connecting plate according to an embodiment of the utility model;

[0022] Figure 4 This is a schematic diagram of an L-shaped hanging beam according to an embodiment of the utility model;

[0023] Figure 5 This is a schematic diagram of a cross-shaped hanging beam according to an embodiment of the utility model;

[0024] Figure 6 This is a schematic diagram of a T-shaped suspension beam according to an embodiment of the utility model;

[0025] The markings in the accompanying drawings are:

[0026] 1. Standard unit of hanging beam; 1-1. Top plate; 1-2. Bottom plate; 1-3. Web plate; 2. Main hanging section; 2-1. Upper hanging plate; 2-2. Lower hanging plate; 2-3. Hanging beam mounting plate; 3. Connecting plate; 4. Hanging beam lifting lug; 5. First stiffening plate; 6. Second stiffening plate; 7. Lower hanging hole plate; 8. End plate; 9. Upper lifting lug plate. Specific implementation method:

[0027] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0028] Example 1

[0029] Reference Figures 1 to 6 The embodiment of the utility model provides an assembleable hanging beam for hanging various prefabricated special-shaped steel cage modules, including a main hanging section 2 and four sets of hanging beam standard units 1. The hanging beam standard unit 1 is detachably fixedly connected to the main hanging section 2, and the main hanging section 2 and the hanging beam standard unit 1 are located on the same horizontal plane.

[0030] When used, one or more groups of standard units of hanging beams 1 can be connected to the main hanging section 2 according to the shape of the steel cage module, so that the shape of the hanging beam is consistent with the shape of the steel cage, and the sling between the steel cage and the hanging beam is kept close to the vertical state, reducing the force on the steel cage in the horizontal direction, thereby reducing the displacement and deformation of the steel bars of the steel cage and improving the quality of the project. After the lifting is completed, the hanging beam can be disassembled and reassembled, which can meet the lifting needs of various prefabricated special-shaped steel cage modules.

[0031] like Figure 4 The figure shows one of the splicing methods of the present invention. Two standard suspension beam units 1 and one main suspension section 2 are spliced ​​into an L shape, which can be used to assemble an L-shaped special-shaped wall reinforcement cage.

[0032] like Figure 5 , Figure 6 As shown, the utility model can adjust the number of standard suspension beam units 1 according to the shape of the prefabricated reinforcement cage module, and can also be assembled into cross-shaped, T-shaped and other special-shaped suspension beams that meet the needs.

[0033] Example 2

[0034] The main structure of the embodiment of the utility model is the same as that of the embodiment 1, except that: the structure of the main lifting section 2 is limited in this embodiment.

[0035] Specifically, refer to Figure 2 In this embodiment, the main hoisting section 2 has a width of 300 mm and a height of 300 mm, and includes an upper hoisting plate 2-1, a lower hoisting plate 2-2, and four sets of beam mounting plates 2-3 with a thickness of 10 mm. The upper hoisting plate 2-1 and the lower hoisting plate 2-2 are arranged in parallel up and down, and the beam mounting plates 2-3 are arranged between the upper hoisting plate 2-1 and the lower hoisting plate 2-2, and are fixedly connected to the upper hoisting plate 2-1 and the lower hoisting plate 2-2. The four sets of beam mounting plates 2-3 are in a "cross" shape, and the four sets of beam mounting plates 2-3 are an integrated structure with the upper hoisting plate 2-1 and the lower hoisting plate 2-2.

[0036] In this embodiment, an upper hanging ear plate 9 is fixedly provided on the upper surface of the upper hanging plate 2-1, and a lower hanging ear plate is fixedly provided on the lower surface of the lower hanging plate 2-2, for installing the sling, and the axis of the opening of the upper hanging ear plate 9 is perpendicular to the axis of the opening of the lower hanging ear plate. The upper hanging ear plate 9 has the same structure as the lower hanging ear plate, with a thickness of 14 mm, a maximum width of 250 mm at the bottom, a diameter of the hanging ear hole of 50 mm, and a distance of 60 mm from the edge of the hole to the edge of the hanging ear plate.

[0037] Example 3

[0038] The main structure of the embodiment of the utility model is the same as that of the embodiment 2, except that: the structure of the suspension beam standard unit 1 is limited in this embodiment.

[0039] Specifically, refer to Figure 1 In this embodiment, the standard unit 1 of the hanging beam includes a main beam, which is an I-shaped steel or H-shaped steel, including a top plate 1-1, a bottom plate 1-2 and a web plate 1-3. The top plate 1-1 and the bottom plate 1-2 are arranged in parallel up and down, and the web plate 1-3 is vertically arranged between the top plate 1-1 and the bottom plate 1-2, and is welded and fixed to the top plate 1-1 and the bottom plate 1-2. The welding is completed by sandblasting to remove rust and spraying paint for anti-corrosion. The web plate 1-3 is fixedly connected to the hanging beam mounting plate 2-3 through a connecting device.

[0040] In this embodiment, a beam lifting lug 4 is fixedly installed on the top plate 1-1 of the main beam (the widest part of the bottom of the beam lifting lug 4 is 250mm, the height of the center of the lifting lug hole from the top plate 1-1 is 75mm, the diameter of the lifting lug hole is 50mm, and the distance from the edge of the lifting lug hole to the edge of the lifting lug plate is 60mm). A lower hanging hole plate 7 is fixedly installed on the bottom of the main beam, and the lower hanging hole plate 7 is vertically fixedly connected to the bottom plate 1-2, and the length of the lower hanging hole plate 7 is the same as that of the bottom plate 1-2. The lower hanging hole plate 7 is provided with a plurality of groups of hanging holes with a diameter of 50mm arranged at a fixed interval, and the interval can be determined as 200mm, 300mm or 500mm as required, and the distance from the center of the hanging hole to the lower edge of the plate is 75mm. The hanging holes to be used can be selected according to the prefabricated special-shaped steel cage module to be hoisted.

[0041] In this embodiment, the main beam is also provided with a first stiffening plate 5 and a second stiffening plate 6. The first stiffening plate 5 is a right-angled triangle structure, and its two right-angled sides are fixedly connected to the bottom plate 1-2 and the web 1-3 respectively; the second stiffening plate 6 is a rectangular structure, and its three sides are fixedly connected to the top plate 1-1, the bottom plate 1-2 and the web 1-3 respectively, and the first stiffening plate 5 and the second stiffening plate 6 are staggered. A third stiffening plate is provided between the bottom plate 1-2 and the lower hanging hole plate 7; the third stiffening plate is a right-angled triangle structure, and its two right-angled sides are fixedly connected to the bottom plate 1-2 and the lower hanging hole plate 7 respectively. In this embodiment, an end plate 8 is provided at one end of the standard unit 1 of the hanging beam away from the main hanging section 2, and the end plate 8 is fixedly connected to the top plate 1-1, the bottom plate 1-2, the web 1-3 and the lower hanging hole plate 7.

[0042] In this embodiment, the beam lug 4, the lower hanging hole plate 7, the first stiffening plate 5, the second stiffening plate 6 and the third stiffening plate are welded to the main beam body. The steel thickness of the top plate 1-1, the bottom plate 1-2, the web plate 1-3, the stiffening plates, the beam lug 4 and the lower hanging hole plate 7 is 12mm or 14mm. The length of the standard unit of the beam is 3.6m.

[0043] Example 4

[0044] The main structure of the embodiment of the utility model is the same as that of embodiment 3, except that: this embodiment limits the connection method between the web 1-3 and the suspension beam mounting plate 2-3.

[0045] Reference Figures 1 to 4 In this embodiment, the web 1-3 is fixedly connected to the beam mounting plate 2-3 by a connecting device, and the connecting device includes two groups of connecting plates 3 with the same structure (length and width are both 240 mm, and the plate thickness is 14 mm). One end of the web 1-3 close to the beam mounting plate 2-3 is detachably fixedly connected to the two groups of connecting plates, and one end of the beam mounting plate 2-3 close to the web 1-3 is detachably fixedly connected to the two groups of connecting plates, and the two groups of connecting plates are distributed on both sides of the web 1-3 / beam mounting plate 2-3.

[0046] Specifically, six web bolt holes with a diameter of 18 mm are provided at one end of the web 1-3 close to the beam mounting plate 2-3, and three beam mounting plate bolt holes are provided at one end of the beam mounting plate 2-3 close to the web 1-3; nine connecting plate bolt holes are provided on the connecting plate 3. Among them, the six web bolt holes are adapted to the six web bolt holes, and the web 1-3 and the connecting plate can be fixed by screwing high-strength bolts into the web bolt holes and the connecting plate bolt holes of the two groups of connecting plates. The three connecting plate bolt holes are adapted to the three beam mounting plate bolt holes, and the beam mounting plate 2-3 and the connecting plate can be fixed by screwing high-strength bolts into the beam mounting plate bolt holes and the connecting plate bolt holes of the two groups of connecting plates.

[0047] The utility model can select the number of standard units of the hanging beam according to the shape of the prefabricated steel cage module, and assemble the L-shaped, T-shaped, cross-shaped and other special-shaped hanging beams that meet the needs through connecting plates and high-strength bolts, solving the problems of high cost and material waste caused by the need to customize the hanging beams one by one for the prefabricated special-shaped steel cage modules in actual projects. Through a set of different assembly forms of hanging beams, the shape of the hanging beam is consistent with the shape of the steel cage, so that the sling between the steel cage and the hanging beam is kept in a nearly vertical state, reducing the force on the steel cage in the horizontal direction, thereby reducing the displacement and deformation of the steel bars of the steel cage, and improving the quality of the project. After a single hoisting is completed, the utility model can disassemble and reassemble the hanging beam, meet the hoisting needs of various prefabricated special-shaped steel cage modules, realize the reuse of materials and reduce costs, and at the same time shorten the construction period and improve efficiency.

[0048] The above are only preferred implementations of the present utility model. The protection scope of the present utility model is not limited to the above embodiments. All technical solutions under the concept of the present utility model belong to the protection scope of the present utility model. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present utility model should be regarded as the protection scope of the present utility model.

Claims

1. An assembleable lifting beam for lifting a variety of prefabricated special-shaped steel cage modules, characterized in that: It comprises a main lifting section (2) and one or more sets of lifting beam standard units (1); The hanging beam standard unit (1) is detachably fixedly connected to the main hanging section (2), and the main hanging section (2) and the hanging beam standard unit (1) are located on the same horizontal plane.

2. The assembleable hanging beam for hanging various prefabricated special-shaped steel cage modules according to claim 1, characterized in that: The main hoisting section (2) comprises an upper hoisting plate (2-1), a lower hoisting plate (2-2) and a plurality of groups of hoisting beam mounting plates (2-3); The upper hanging plate (2-1) and the lower hanging plate (2-2) are arranged in parallel up and down, and the hanging beam mounting plate (2-3) is arranged between the upper hanging plate (2-1) and the lower hanging plate (2-2), and is fixedly connected to the upper hanging plate (2-1) and the lower hanging plate (2-2).

3. The assembleable hanging beam for hanging various prefabricated special-shaped steel cage modules according to claim 2, characterized in that: An upper hanging ear plate (9) is fixedly arranged on the upper surface of the upper hanging plate (2-1), and a lower hanging ear plate is fixedly arranged on the lower surface of the lower hanging plate (2-2), and the axis of the opening of the upper hanging ear plate (9) is perpendicular to the axis of the opening of the lower hanging ear plate.

4. The assembleable hanging beam for hanging various prefabricated special-shaped steel cage modules according to claim 2, characterized in that: The hanging beam standard unit (1) comprises a main beam, the main beam comprises a top plate (1-1), a bottom plate (1-2) and a web plate (1-3), the top plate (1-1) and the bottom plate (1-2) are arranged in parallel up and down, the web plate (1-3) is vertically arranged between the top plate (1-1) and the bottom plate (1-2), and is fixedly connected to the top plate (1-1) and the bottom plate (1-2); The web plate (1-3) is fixedly connected to the suspension beam mounting plate (2-3) via a connecting device.

5. The assembleable hanging beam for hanging various prefabricated special-shaped steel cage modules according to claim 4, characterized in that: The main beam is also provided with a first stiffening plate (5) and a second stiffening plate (6); The first stiffening plate (5) is a right-angled triangle structure, and its two right-angled sides are respectively fixedly connected to the bottom plate (1-2) and the web (1-3); the second stiffening plate (6) is a rectangular structure, and its three sides are respectively fixedly connected to the top plate (1-1), the bottom plate (1-2) and the web (1-3); The first stiffening plates (5) and the second stiffening plates (6) are distributed in a staggered manner.

6. The assembleable hanging beam for hanging various prefabricated special-shaped steel cage modules according to claim 4, characterized in that: The connecting device comprises two groups of connecting plates (3) with the same structure; One end of the web (1-3) close to the suspension beam mounting plate (2-3) is detachably fixedly connected to two groups of connection plates, and one end of the suspension beam mounting plate (2-3) close to the web (1-3) is detachably fixedly connected to the two groups of connection plates, and the two groups of connection plates are distributed on both sides of the web (1-3) / suspension beam mounting plate (2-3).

7. The assembleable hanging beam for hanging various prefabricated special-shaped steel cage modules according to claim 6, characterized in that: The web plate (1-3) is provided with a plurality of web plate bolt holes at one end close to the suspension beam mounting plate (2-3), and the suspension beam mounting plate (2-3) is provided with a plurality of suspension beam mounting plate bolt holes at one end close to the web plate (1-3); The connecting plate (3) is provided with a plurality of connecting plate bolt holes, wherein: A portion of the bolt holes of the connecting plate are adapted to the position and specification of the bolt holes of the web plate, and the web plate (1-3) is fixed to the connecting plate by screwing the bolts into the bolt holes of the web plate and the connecting plate bolt holes of the two groups of connecting plates; The other part of the bolt hole of the connecting plate is matched with the position and specification of the bolt hole of the hanging beam mounting plate, and the fixing of the hanging beam mounting plate (2-3) and the connecting plate is achieved by screwing the bolts into the bolt holes of the hanging beam mounting plate and the connecting plate bolt holes of the two groups of connecting plates.

8. The assembleable hanging beam for hanging various prefabricated special-shaped steel cage modules according to claim 4, characterized in that: A beam lifting lug (4) is fixedly mounted on the top plate (1-1) of the main beam; A lower hanging hole plate (7) is fixedly installed at the bottom of the main beam, the lower hanging hole plate (7) is vertically fixedly connected to the bottom plate (1-2), and the length of the lower hanging hole plate (7) is the same as that of the bottom plate (1-2), and a plurality of groups of hanging holes are arranged on the lower hanging hole plate (7).

9. The assembleable hanging beam for hanging various prefabricated special-shaped steel cage modules according to claim 8, characterized in that: A third stiffening plate is provided between the bottom plate (1-2) and the lower hanging hole plate (7); The third stiffening plate is a right-angled triangle structure, and two right-angled sides are respectively fixedly connected to the bottom plate (1-2) and the lower hanging hole plate (7).

10. The assembleable hanging beam for hanging various prefabricated special-shaped steel cage modules according to claim 8, characterized in that: An end plate (8) is provided at one end of the lifting beam standard unit (1) away from the main lifting section (2), and the end plate (8) is fixedly connected to the top plate (1-1), the bottom plate (1-2), the web plate (1-3) and the lower lifting hole plate (7).

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