Filling system

Abstract

The utility model discloses a filling system which comprises an annular conveyor, a first static electricity removing device, a foreign matter removing device, a filling machine, a bottle cap conveying and sealing device, a laser printing device and a conveying belt elevator. A plurality of key procedures such as static electricity removal, foreign matter removal, precise filling, cap screwing and sealing, date laser printing, cap screwing quality inspection, printing quality verification and high-frequency heat sealing of bottles are seamlessly integrated on an efficient and compact platform, and seamless circulation and precise scheduling of the bottles among all processing units are achieved. And waiting time and resource waste are reduced to the maximum extent. The innovative design not only simplifies the production process, but also greatly improves the production efficiency and the product quality.

Description

Technical Field

[0001] The utility model relates to the technical field of bottle filling, in particular to a filling system. Background Art

[0002] In the current production process of bottled products, the traditional filling system often relies on a series of independent equipment scattered throughout the production line, which are responsible for bottle cleaning, disinfection, pre-filling, and post-filling quality inspection and packaging. In this mode, bottles need to be frequently transferred between different equipment, which not only increases the time and cost of material handling, but also significantly reduces the efficiency and capacity of the overall production line due to waiting and pauses during multiple transfers. Summary of the invention

[0003] According to an embodiment of the utility model, a filling system is provided, comprising:

[0004] A ring conveyor for conveying bottles to be filled;

[0005] A first static electricity removal device, the first static electricity removal device is connected to the ring conveyor and is used to remove static electricity from the bottles conveyed by the ring conveyor;

[0006] A foreign body removal device, which is connected to the ring conveyor and is located on one side of the first static electricity removal device, and is used to remove foreign bodies from the bottles after static electricity removal;

[0007] Filling machine, which is connected with the ring conveyor and is located on one side of the foreign body removal device, and is used to fill the bottles after foreign bodies are removed;

[0008] The bottle cap conveying and sealing device is connected with the ring conveyor and is located on one side of the filling machine. It is used to convey the bottle caps and screw the bottle caps onto the filled bottles for sealing;

[0009] A laser printing device, which is connected to the circular conveyor and is located on one side of the bottle cap conveying and sealing device, and is used to print the date on the bottle after the bottle cap is sealed;

[0010] The conveyor belt elevator is connected with the ring conveyor and is used to discharge the produced bottles from the ring conveyor.

[0011] Furthermore, it also includes:

[0012] A bottle cap detection device, which is connected to the ring conveyor and is located on one side of the laser printing device, is used to detect whether the bottle cap is installed in place;

[0013] The defective bottle cap discharging device is connected with the ring conveyor and is located on one side of the bottle cap detection device, and is used for discharging bottles with defective bottle caps.

[0014] Furthermore, it also includes:

[0015] Printing detection device, which is connected with the ring conveyor and is used to detect whether the date is printed intact;

[0016] The bad printing discharge device is connected with the ring conveyor and is located on one side of the printing detection device, and is used to discharge bottles with bad printing dates.

[0017] Furthermore, it also includes:

[0018] High-frequency heat sealing device, which is connected with the ring conveyor and is used for high-frequency heating and sealing;

[0019] The high-frequency abnormality discharge device is connected with the ring conveyor and is located on one side of the high-frequency heat sealing device, and is used to discharge bottles with high-frequency abnormalities.

[0020] Furthermore, the bottle cap conveying and sealing device comprises:

[0021] A bottle cap conveying mechanism, which is connected to the ring conveyor and is used to convey the bottle caps to be assembled;

[0022] The bottle cap screwing mechanism is connected with the bottle cap conveying mechanism and the ring conveyor, and is used for receiving the bottle caps conveyed by the bottle cap conveying mechanism and screwing the bottle caps on the filled bottles for sealing.

[0023] Furthermore, the bottle cap conveying and sealing device also includes: a second static electricity removal device, which is connected to the bottle cap conveying mechanism and is used to remove static electricity from the bottle caps conveyed by the bottle cap conveying mechanism.

[0024] Furthermore, it also includes: multiple limiting mechanisms, which are respectively arranged on the circular conveyor and are respectively arranged opposite to the first static electricity removal device, the foreign matter removal device, the filling machine, the bottle cap conveying and sealing device, and the laser printing device, and are used to limit the bottles to be processed when they are transported to the corresponding workstations by the circular conveyor for processing.

[0025] According to a filling system of the embodiment of the utility model, multiple key processes such as bottle static removal, foreign matter removal, precise filling, capping and sealing, laser date printing, capping quality inspection, printing quality verification and high-frequency heat sealing are seamlessly integrated into an efficient and compact platform, achieving seamless flow and precise scheduling of bottles between various processing units, minimizing waiting time and resource waste. This innovative design not only simplifies the production process, but also greatly improves production efficiency and product quality.

[0026] It is to be understood that both the foregoing general description and the following detailed description are exemplary, and are intended to provide further explanation of the technology as claimed. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 The figure is a schematic diagram of the top structure of a filling system according to an embodiment of the utility model.

[0028] Figure 2 It is a schematic diagram of the main structure of a filling system according to an embodiment of the utility model. DETAILED DESCRIPTION

[0029] The preferred embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings to further illustrate the present invention.

[0030] First, combine Figure 1~2 A filling system according to an embodiment of the utility model is described, which is used for filling bottles and has a wide range of application scenarios.

[0031] like Figure 1~2 As shown, a filling system according to an embodiment of the utility model comprises a ring conveyor 1, a first static electricity removal device 2, a foreign matter removal device 3, a filling machine 4, a bottle cap conveying and sealing device, a laser printing device 6 and a conveyor belt elevator 7.

[0032] like Figure 1~2 As shown, the endless conveyor 1 is used to convey bottles to be filled.

[0033] like Figure 1~2 As shown, the first static electricity removal device 2 is connected to the circular conveyor 1 and is used to remove static electricity from the bottles conveyed by the circular conveyor 1. Removing static electricity from the bottles can ensure product quality and reduce safety hazards.

[0034] like Figure 1~2 As shown, the foreign matter removal device 3 is connected to the circular conveyor 1 and is located on one side of the first static electricity removal device 2, and is used to remove foreign matter from the bottles after static electricity removal. The removal of foreign matter from the bottles can ensure that the products are pure and free of impurities, improve consumer satisfaction and brand image, and ensure product quality.

[0035] like Figure 1~2 As shown, the filling machine 4 is connected to the ring conveyor 1 and is located on one side of the foreign matter removing device 3, and is used for filling the bottles after the foreign matter is removed.

[0036] like Figure 1~2 As shown, the bottle cap conveying and sealing device is connected to the ring conveyor 1 and is located on one side of the filling machine 4. It is used to convey the bottle caps and screw the bottle caps onto the filled bottles for sealing.

[0037] like Figure 1~2As shown, the laser printing device 6 is connected to the circular conveyor 1 and is located on one side of the bottle cap conveying and sealing device, and is used to print the date,

[0038] like Figure 1~2 As shown, the conveyor belt elevator 7 is connected to the endless conveyor 1 and is used to discharge the produced bottles from the endless conveyor 1.

[0039] Further, if Figure 1~2 As shown, a filling system of an embodiment of the utility model further includes: a bottle cap detection device 81 and a defective bottle cap discharge device 82. The bottle cap detection device 81 is connected to the circular conveyor 1 and is located on one side of the laser printing device 6, and is used to detect whether the bottle cap is installed in place; the defective bottle cap discharge device 82 is connected to the circular conveyor 1 and is located on one side of the bottle cap detection device 81, and is used to discharge bottles with defective bottle caps.

[0040] Further, if Figure 1~2 As shown, a filling system of an embodiment of the utility model further includes: a printing detection device 83 and a poorly printed discharge device 84. The printing detection device 83 is connected to the circular conveyor 1 and is used to detect whether the date is printed intact; the poorly printed discharge device 84 is connected to the circular conveyor 1 and is located on one side of the printing detection device 83, and is used to discharge bottles with poorly printed dates.

[0041] Further, if Figure 1~2 As shown, a filling system of an embodiment of the utility model further includes: a high-frequency heat sealing device 85 and a high-frequency abnormality discharge device 86. The high-frequency heat sealing device 85 is connected to the circular conveyor 1 and is used for high-frequency heating and sealing, that is, the aluminum foil in the bottle cap is heated by high frequency to seal the aluminum foil and the bottle mouth; the high-frequency abnormality discharge device 86 is connected to the circular conveyor 1 and is located on one side of the high-frequency heat sealing device 85, and is used to discharge bottles with high-frequency abnormalities.

[0042] Further, if Figure 1~2 As shown, the bottle cap conveying and sealing device comprises: a bottle cap conveying mechanism 51 and a bottle cap screwing mechanism 52. The bottle cap conveying mechanism 51 is connected with the ring conveyor 1 to convey the bottle caps to be assembled; the bottle cap screwing mechanism 52 is connected with the bottle cap conveying mechanism 51 and the ring conveyor 1 to receive the bottle caps conveyed by the bottle cap conveying mechanism 51 and screw the bottle caps onto the filled bottles for sealing.

[0043] Further, if Figure 1~2 As shown, the bottle cap conveying and sealing device further includes: a second static electricity removal device 53 , which is connected to the bottle cap conveying mechanism 51 and is used to remove static electricity from the bottle caps conveyed by the bottle cap conveying mechanism 51 .

[0044] Further, if Figure 1~2As shown, a filling system of an embodiment of the utility model further includes: a plurality of limiting mechanisms 9, which are respectively arranged on the ring conveyor 1, and are respectively arranged opposite to the first static electricity removal device 2, the foreign matter removal device 3, the filling machine 4, the bottle cap conveying and sealing device, and the laser printing device 6, and are used to limit the bottles to be processed when they are transported to the corresponding workstations by the ring conveyor 1 for processing, so as to ensure the accuracy during processing.

[0045] Tooling principle:

[0046] The bottles to be processed are manually placed on the circular conveyor 1 for transportation. The bottles to be processed are sequentially transported by the circular conveyor 1 to the first static electricity removal device 2, the foreign matter removal device 3, the filling machine 4, the bottle cap conveying and sealing device, and the laser printing device 6 for static electricity removal, foreign matter removal, solution filling, bottle cap screwing, and laser printing of the date. After the bottle cap detection device 81, the print detection device 83, and the high-frequency heat sealing device 85 complete the sealing, the qualified bottles are discharged through the conveyor belt elevator 7, and the unqualified bottles are discharged from the unqualified detection point through the bottle cap defective discharge device 82, the print defective discharge device 84, and the high-frequency abnormal discharge device 86.

[0047] Above, refer to Figure 1~2 The utility model describes a filling system according to an embodiment of the utility model, which seamlessly integrates multiple key processes such as bottle static removal, foreign body removal, precise filling, capping and sealing, laser date printing, capping quality inspection, printing quality verification and high-frequency heat sealing into an efficient and compact platform, realizing the seamless flow and precise scheduling of bottles between various processing units, and minimizing waiting time and resource waste. This innovative design not only simplifies the production process, but also greatly improves production efficiency and product quality.

[0048] It should be noted that, in this specification, the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also includes other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprises..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0049] Although the content of the utility model has been described in detail through the above preferred embodiments, it should be appreciated that the above description should not be considered as a limitation of the utility model. After reading the above content, various modifications and substitutions of the utility model will be obvious to those skilled in the art. Therefore, the protection scope of the utility model should be limited by the attached claims.

Claims

1. A filling system, characterized in that: Include: A ring conveyor for conveying bottles to be filled; a first static electricity removal device, the first static electricity removal device is connected to the ring conveyor and is used to remove static electricity from the bottles conveyed by the ring conveyor; A foreign body removal device, which is connected to the ring conveyor and is located on one side of the first static electricity removal device, and is used to remove foreign bodies from the bottles after static electricity removal; A filling machine, which is connected to the ring conveyor and is located on one side of the foreign matter removal device, and is used for filling the bottles after the foreign matter is removed; A bottle cap conveying and sealing device, which is connected to the ring conveyor and is located on one side of the filling machine, and is used to convey bottle caps and screw the bottle caps onto the filled bottles for sealing; A laser printing device, which is connected to the circular conveyor and is located on one side of the bottle cap conveying and sealing device, and is used to print the date on the bottle after the bottle cap is sealed; A conveyor belt elevator is connected with the circular conveyor and is used to discharge the produced bottles from the circular conveyor.

2. The filling system according to claim 1, characterized in that: Also includes: A bottle cap detection device, which is connected to the ring conveyor and is located on one side of the laser printing device, and is used to detect whether the bottle cap is installed in place; A device for discharging defective bottle caps is connected to the circular conveyor and is located at one side of the bottle cap detection device, and is used for discharging bottles with defective bottle caps.

3. The filling system according to claim 1, characterized in that: Also includes: A printing detection device, which is connected to the ring conveyor and is used to detect whether the date is printed intact; A bad printing discharge device is connected to the ring conveyor and is located on one side of the printing detection device, and is used to discharge bottles with bad printing dates.

4. The filling system according to claim 1, characterized in that: Also includes: A high-frequency heat sealing device, which is connected to the ring conveyor and is used for high-frequency heating and sealing; A high-frequency abnormality discharge device is connected to the ring conveyor and is located on one side of the high-frequency heat sealing device, and is used to discharge bottles with high-frequency abnormalities.

5. The filling system according to claim 1, characterized in that: The bottle cap conveying and sealing device comprises: A bottle cap conveying mechanism, which is connected to the ring conveyor and is used to convey the bottle caps to be assembled; The bottle cap screwing mechanism is connected with the bottle cap conveying mechanism and the ring conveyor, and is used for receiving the bottle caps conveyed by the bottle cap conveying mechanism and screwing the bottle caps on the filled bottles for sealing.

6. The filling system according to claim 5, characterized in that: The bottle cap conveying and sealing device further comprises: a second static electricity removal device, which is connected to the bottle cap conveying mechanism and is used to remove static electricity from the bottle caps conveyed by the bottle cap conveying mechanism.

7. The filling system according to claim 1, characterized in that: It also includes: a plurality of limiting mechanisms, which are respectively arranged on the circular conveyor and are respectively arranged opposite to the first static electricity removal device, the foreign matter removal device, the filling machine, the bottle cap conveying and sealing device, and the laser printing device, and are used to limit the bottles to be processed when the bottles to be processed are transported to the corresponding workstations by the circular conveyor for processing.

Images