Calcination mechanism for wooden activated carbon production

By designing a calcining mechanism for the production of wooden activated carbon including a calcining box, an ignition device, a spray device and a movable installation grid disk, the problem of insufficient accumulation of activated carbon raw materials caused by traditional calcining methods is solved, and the calcining effect is significantly improved.

CN222948128UActive Publication Date: 2025-06-06FUJIAN EXPLORATION NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202421890703.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-06
Publication Date
2025-06-06
Estimated Expiration
2034-08-06

AI Technical Summary

Technical Problem

The calcination method of traditional wood activated carbon production leads to insufficient accumulation of activated carbon raw materials, affecting the calcination effect.

Method used

A calcination mechanism for the production of wood activated carbon is designed, including a calcining box, an ignition device, a spray device and a mobile installation mesh disk. The activated carbon raw material is placed in the mesh disk, facing the ignition device and spray device on both sides, and uniform heating and water mist contact are achieved through the flame sprinkler and the spray nozzle.

Benefits of technology

The heating area of ​​activated carbon raw materials and the contact area of ​​water mist are improved, and the calcination effect is significantly improved, avoiding the problem of unsatisfactory calcination effect caused by excessive concentrated accumulation of activated carbon raw materials.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a calcining mechanism for wooden activated carbon production, which comprises a calcining box, an ignition device and a spraying device, the ignition device and the spraying device are alternately arranged on two sides of the calcining box, and two rows of net discs are movably mounted in the calcining box. The net disc is a bearing frame with a metal net cover at the bottom. Activated carbon raw materials are contained in the net disc, the net disc is vertically installed in the calcining box, and the two sides face the ignition device and the spraying device. Activated carbon raw materials are contained in the net disc and vertically installed in the calcining box, so that the heating area and the water mist contact area of the activated carbon raw materials are greatly increased, and the calcining effect of the activated carbon raw materials is improved. The problem that the calcining effect is not ideal due to the fact that activated carbon raw materials are excessively concentrated and accumulated is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of activated carbon production equipment, in particular to a calcining mechanism for producing wood activated carbon. Background Art

[0002] Wood activated carbon is made of high-quality firewood, sawdust, peach pits, coconut shells, etc. It is produced in accordance with the national standards for wood activated carbon using the most popular processes today, such as phosphoric acid method and zinc chloride method. These processes make the mesoporous structure and specific surface area of ​​wood activated carbon more developed, resulting in large adsorption capacity and fast filtration speed. It has high strength, low ash content, reasonable pore size distribution, and high ignition point.

[0003] At present, the calcining device for producing wood activated carbon includes a calcining mechanism, a storage container and a calcining container. The calcining mechanism calcines and heats the storage container in the calcining container, thereby heating the activated carbon raw materials in the storage container at a high temperature under the condition of air isolation. However, the above calcination method will cause the activated carbon raw materials to pile up together, so that the contact with the storage container is not sufficient, and the calcination effect of the carbon-containing raw materials is not ideal. Utility Model Content

[0004] The utility model aims to provide a calcining mechanism for producing wood activated carbon, which can solve the problem that the traditional calcining method has an unsatisfactory calcining effect on carbon-containing raw materials.

[0005] The purpose of this utility model is achieved through the following technical solutions:

[0006] A calcining mechanism for producing wood activated carbon includes a calcining box and an ignition device and a spray device arranged alternately on both sides of the calcining box. Two rows of mesh disks are movably installed in the calcining box. The mesh disk is a bearing frame with a metal mesh cover at the bottom. The activated carbon raw material is placed in the mesh disk, which is vertically installed in the calcining box, with the ignition device and the spray device facing the two sides.

[0007] Preferably, a cover plate is movably mounted on the mesh disk, and the cover plate is composed of a frame body and a metal mesh cover; an opening for mounting the cover plate is provided on one side of the supporting frame, and a handrail is provided on the other side.

[0008] Preferably, a grid for containing activated carbon raw materials is provided in the mesh tray.

[0009] Preferably, a handle is provided on one side of the cover plate.

[0010] Preferably, the ignition device comprises an air pipe, on which a plurality of dome tubes are arranged at equal intervals, and the dome tubes extend into the calcining box. A flame spray head is arranged on the dome tubes.

[0011] Preferably, the spray device comprises a water pipe, on which a plurality of branch pipes are arranged at equal intervals, and the branch pipes extend into the calcining box. A spray nozzle is arranged on the branch pipe.

[0012] Preferably, at least two groups of ignition devices and spray devices are provided on both sides of the calcining box.

[0013] Preferably, an inlet for installing the mesh disk is provided on one side of the calcining box. Two fixing plates are horizontally provided in the calcining box, and the fixing plates are butted against the bottom of the inlet.

[0014] The utility model greatly increases the heating area and water mist contact area of ​​the activated carbon raw materials by placing the activated carbon raw materials in a mesh plate and vertically installing the plate in a calcining box, thereby improving the calcining effect of the activated carbon raw materials and avoiding the problem of unsatisfactory calcining effect caused by overly concentrated accumulation of the activated carbon raw materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a front view of a calcining mechanism for producing wood activated carbon according to the utility model.

[0016] Figure 2 The utility model is a side view of a calcining mechanism for producing wood activated carbon.

[0017] Figure 3 for Figure 1 Schematic diagram of the internal structure.

[0018] Figure 4 It is a structural schematic diagram of the network disk in the utility model.

[0019] Figure 5 It is a structural schematic diagram of the cover plate in the utility model.

[0020] The following are the descriptions of the reference numerals:

[0021] 1: calcining box, 2: ignition device, 3: spray device, 4: mesh plate, 11: inlet, 12: fixing plate, 21: air pipe, 22: dome pipe, 221: flame head, 31: water pipe, 32: branch pipe, 321: spray nozzle, 41: cover plate, 42: bearing frame, 43: grille, 411: frame, 412: handle, 421: opening, 422: handrail. DETAILED DESCRIPTION

[0022] The embodiments of the present disclosure are described in detail below with reference to the accompanying drawings.

[0023] The following describes the embodiments of the present disclosure through specific examples, and those skilled in the art can easily understand the advantages and effects of the present disclosure from the contents disclosed in this specification. Obviously, the described embodiments are only a part of the embodiments of the present disclosure, rather than all of the embodiments. The present disclosure can also be implemented or applied through other different specific embodiments, and the details in this specification can also be modified or changed in various ways based on different viewpoints and applications without departing from the spirit of the present disclosure. It should be noted that the following embodiments and features in the embodiments can be combined with each other without conflict. Based on the embodiments in the present disclosure, all other embodiments obtained by ordinary technicians in the field without making creative work are within the scope of protection of the present disclosure.

[0024] Embodiment 1

[0025] The utility model greatly increases the heating area and water mist contact area of ​​the activated carbon raw materials by placing the activated carbon raw materials in a mesh plate and vertically installing the plate in a calcining box, thereby improving the calcining effect of the activated carbon raw materials and avoiding the problem of unsatisfactory calcining effect caused by overly concentrated accumulation of the activated carbon raw materials.

[0026] like Figure 1-2 As shown, a calcining mechanism for producing wood activated carbon includes a calcining box 1 and an ignition device 2 and a spray device 3 arranged alternately on both sides of the calcining box 1. Two rows of mesh plates 4 are movably installed in the calcining box 1.

[0027] like Figure 4-5 As shown, the mesh tray 4 is a supporting frame 42 with a metal mesh cover at the bottom. The mesh tray 4 contains the activated carbon raw material and is vertically installed in the calcining box 1, with the ignition device 2 and the spray device 3 facing both sides.

[0028] Furthermore, a cover plate 41 is movably mounted on the net disk 4, and the cover plate 41 is composed of a frame body 411 and a metal mesh cover. An opening 421 for mounting the cover plate 41 is provided on one side of the carrying frame 42, and a handrail 422 is provided on the other side.

[0029] Furthermore, a grid 43 for holding the activated carbon raw material is provided in the mesh tray 4. The function of the grid is to evenly hold the activated carbon raw material, and when the mesh tray 4 is installed in the calcining box 1 in a vertical state, it can prevent the activated carbon raw material from falling to the bottom of the mesh tray 4 due to gravity, ensuring that the average density and thickness of the activated carbon raw material on the mesh tray are the same.

[0030] Furthermore, a handle 412 is provided on one side of the cover plate 41 .

[0031] like Figure 3As shown, further, the ignition device 2 comprises a gas pipe 21, on which a plurality of dome pipes 22 are arranged at equal intervals, and the dome pipes 22 extend into the calcining box 1. A flame head 221 is arranged on the dome pipe 22. External fuel gas is introduced into the gas pipe 21.

[0032] Further, the spray device 3 comprises a water pipe 31, on which a plurality of branch pipes 32 are arranged at equal intervals, and the branch pipes 32 extend into the calcining box 1. A spray nozzle 321 is arranged on the branch pipe 32. The water pipe 31 is connected to an external water pump.

[0033] Furthermore, at least two groups of ignition devices 2 and spray devices 3 are provided on both sides of the calcining box 1 .

[0034] Furthermore, an inlet 11 for installing the mesh plate 4 is provided on one side of the calcining box 1. Two end fixing plates 12 are horizontally provided in the calcining box 1, and the fixing plates 12 are butted against the bottom of the inlet 11.

[0035] Working principle:

[0036] The mesh tray 4 is placed flat on the floor, and the cover plate 41 is pulled out from the opening 421 by holding the handle 412. Then the activated carbon raw material is poured onto the mesh tray 4 and smoothed so that the activated carbon is evenly distributed in each grid of the grille 43. Then the cover plate 41 is inserted into the mesh tray 4 from the opening 421 to fix the activated carbon raw material in the mesh tray 4.

[0037] After the above steps are completed, the mesh plate 4 is vertically installed into the calcining box 1 from the inlet 11. The flame head 221 ignites and sprays flames to heat the activated carbon raw material in the mesh plate 4. After heating for a period of time, the spray device 3 is started, and the spray nozzle 321 sprays water mist, which acts as an activator to achieve the effect of pore creation and opening, thereby causing the activated carbon raw material to produce more holes.

[0038] After the calcination process is completed, the mesh plate 4 is pulled out of the calcination box 1 through the handrail 422. The cover plate 41 is pulled out from the opening 421 by holding the handle 412, and then the activated carbon raw material is poured out from the mesh plate 4 to form the completed activated carbon.

[0039] In the description of the present invention, it should be understood that the terms "middle", "length", "up", "down", "front", "back", "vertical", "horizontal", "inside", "outside", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0040] In the present invention, unless otherwise clearly specified and limited, the first feature "on" the second feature may be that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. "Multiple" means at least two, such as two, three, etc., unless otherwise clearly and specifically limited.

[0041] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection, an electrical connection, or communication with each other; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0042] The above is only for explaining the implementation mode of the utility model and is not used to limit the utility model. For those skilled in the art, any modification, equivalent substitution, improvement, etc. made within the spirit and principle of the utility model without creative work should be included in the protection scope of the utility model.

Claims

1. A calcining mechanism for producing wood activated carbon, comprising a calcining box (1) and an ignition device (2) and a spray device (3) arranged alternately on both sides of the calcining box (1), characterized in that: Two rows of mesh plates (4) are movably installed in the calcining box (1); the mesh plate (4) is a supporting frame (42) with a metal mesh cover at the bottom; the mesh plate (4) contains activated carbon raw materials and is vertically installed in the calcining box (1), with the two sides facing the ignition device (2) and the spray device (3).

2. The calcining mechanism for producing wood activated carbon according to claim 1, characterized in that: A cover plate (41) is movably mounted on the net disk (4), and the cover plate (41) is composed of a frame body (411) and a metal mesh cover; an opening (421) for mounting the cover plate (41) is provided on one side of the supporting frame (42), and a handrail (422) is provided on the other side.

3. The calcining mechanism for producing wood activated carbon according to claim 1, characterized in that: A grid (43) for containing activated carbon raw materials is arranged inside the mesh plate (4).

4. The calcining mechanism for producing wood activated carbon according to claim 2, characterized in that: A handle (412) is provided on one side of the cover plate (41).

5. The calcining mechanism for producing wood activated carbon according to claim 1, characterized in that: The ignition device (2) comprises an air pipe (21), on which a plurality of dome tubes (22) are arranged at equal intervals, and the dome tubes (22) extend into the calcining box (1); and a flame spray head (221) is arranged on the dome tubes (22).

6. The calcining mechanism for producing wood activated carbon according to claim 1, characterized in that: The spray device (3) comprises a water pipe (31), on which a plurality of branch pipes (32) are arranged at equal intervals, and the branch pipes (32) extend into the calcining box (1); and a spray nozzle (321) is provided on the branch pipe (32).

7. The calcining mechanism for producing wood activated carbon according to claim 1, characterized in that: At least two groups of ignition devices (2) and spray devices (3) are arranged on both sides of the calcining box (1).

8. The calcining mechanism for producing wood activated carbon according to claim 1, characterized in that: An inlet (11) for installing a mesh plate (4) is provided on one side of the calcining box (1); and fixing plates (12) at both ends are horizontally provided in the calcining box (1), and the fixing plates (12) are butted against the bottom of the inlet (11).