Automatic feeding device for anchor bolt quenching machine

By designing an automatic loading device on the anchor bolt quencher, using components such as transmission gears, chain parts and limit seats, the problems of anchor rod sliding and inaccurate position are solved, efficient and accurate loading operations are achieved, and production efficiency and product quality are improved.

CN222948404UActive Publication Date: 2025-06-06FEIWO NEW ENERGY TECH (JILIN) CO LTD
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Patent Information

Application Number
CN202421670334.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-16
Publication Date
2025-06-06
Estimated Expiration
2034-07-16

AI Technical Summary

Technical Problem

The anchor rod is prone to sliding on the transmission belt, resulting in reduced feeding efficiency and inaccurate anchor position, which affects the normal operation of the quencher and the quenching quality.

Method used

An automatic loading device for anchor bolt quencher is designed, which uses precise cooperation between transmission gears, chain parts and placement tables, combined with limit seats and arc-shaped elastic strips to ensure the stability and position accuracy of the anchor rod during loading.

Benefits of technology

It significantly reduces the risk of anchor rod sliding and falling off, improves loading speed and accuracy, improves production efficiency and product quality, and reduces defective rate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic feeding device for an anchor bolt quenching machine, which belongs to the technical field of feeding of anchor bolt quenching machines and is characterized in that four L-shaped blocks are mounted at the upper end of a support frame, an arc-shaped elastic strip is mounted between two opposite L-shaped blocks, the arc-shaped elastic strip is in contact with an anchor rod of a limiting groove and is used for calibrating the position of the anchor rod, mounting kidney-shaped holes are formed in the L-shaped blocks, and the mounting kidney-shaped holes are formed in the L-shaped blocks. Bolts are inserted into the mounting kidney-shaped holes to fix the mounting kidney-shaped holes to the supporting frame, and the bolts in the mounting kidney-shaped holes are loosened to adjust the positions of the L-shaped blocks so as to change the tension degree of the arc-shaped elastic strips. Through precise cooperation of the transmission gear, the chain part, the placing table and other components, the device can accurately move the anchor rod to a preset position. Meanwhile, the stability of the anchor rod in the moving process is ensured through the design of the limiting seat and the limiting groove, and the phenomenon of sliding or falling off is effectively prevented. And the arc-shaped elastic strips are matched with the limiting grooves, so that the position precision of the anchor rod in the feeding process is further improved, and a solid foundation is provided for subsequent quenching operation.
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Description

Technical Field

[0001] The utility model relates to the technical field of anchor bolt quenching machine feeding, in particular to an automatic feeding device for an anchor bolt quenching machine. Background Art

[0002] The automatic loading device of anchor quenching machine is an automated device designed specifically for wind power anchor quenching machine, aiming to improve production efficiency, reduce the labor burden of workers, and effectively save production costs. The device is usually composed of two core components: a conveyor frame and a loading frame.

[0003] However, the automatic feeding device of the anchor quenching machine still faces some challenges in practical application. Among them, the problem of the anchor rod sliding on the transmission belt is particularly prominent. This is mainly due to the unreasonable design or material selection of the transmission belt, and the insufficient friction between the anchor rod and the transmission belt. The sliding phenomenon is particularly obvious when the transmission belt runs too fast or the anchor rod is placed in an inappropriate position. This sliding not only reduces the feeding efficiency, but also may cause the anchor rod to deviate or accumulate during the transmission process, further exacerbating the problem of feeding difficulties.

[0004] In addition, the difficulty in feeding the anchor rod caused by sliding deviation is also an urgent problem to be solved. Once the anchor rod slips or deviates on the transmission belt, its position will become inaccurate, which will affect the positioning when entering the quenching machine. This increases the difficulty and time cost of position correction, and may also have an adverse effect on the normal operation of the quenching machine and the quenching quality. If the correction is not timely or in place, it may even cause quality problems such as bending and breaking of the anchor rod during the quenching process. Utility Model Content

[0005] The main purpose of the utility model is to provide an automatic feeding device for an anchor quenching machine, which can effectively solve the problems raised in the background technology.

[0006] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0007] An automatic feeding device for an anchor quenching machine comprises a support frame, a side plate, a side frame, a transmission gear, a chain part, a connecting part and a fixing part, wherein the side plate is mounted on the side of the support frame, and the side frame is mounted on both ends of the support frame, the transmission gear is mounted on the side frame, a plurality of chain parts are connected through the connecting part and the fixing part to form a chain transmission device, and the chain transmission device is connected to the transmission gear;

[0008] The chain transmission device is equipped with a placing table, and a limit seat is installed on the upper end of the placing table. The limit seat is provided with a limit slot, and an anchor rod is placed in the limit slot. The chain transmission device and the transmission gear are driven by a servo motor, thereby driving the anchor rod to realize material loading;

[0009] Four L-shaped blocks are installed on the upper end of the support frame, and an arc-shaped elastic strip is installed between two opposite L-shaped blocks. The arc-shaped elastic strip contacts the anchor rod of the limit groove and calibrates its position. An installation waist hole is opened on the L-shaped block, and bolts are inserted into the installation waist hole to fix it on the support frame. The bolts in the installation waist hole are loosened to adjust the position of the L-shaped block and thus change the tension of the arc-shaped elastic strip.

[0010] The side frame is fixed to both ends of the support frame by bolts, the transmission gear is mounted on the side frame, a bearing is provided at the connection between the transmission gear and the side frame, the transmission gear is fixed to the output end of the servo motor by bolts, and the servo motor is fixed to the side frame by bolts;

[0011] Wherein, the lower end of the placing platform is connected with a connecting piece by bolts, the connecting piece is fixed to the connecting part of the chain transmission device by a fixing part, and the limiting seat is fixed to the placing platform by bolts;

[0012] The two limit seats are connected in parallel to the upper end of the placement table, and the surface of the limit seats is provided with anti-slip texture;

[0013] The two L-shaped blocks are arranged opposite to each other, a rubber gasket is provided at the connection between the L-shaped block and the support frame, the L-shaped block and the arc-shaped elastic strip are fixed by bolts, and a rubber gasket is provided at the connection between the arc-shaped elastic strip and the L-shaped block;

[0014] Wherein, the cross section of the arc-shaped elastic strip is designed in a "C" shape, and the surface of the arc-shaped elastic strip is a wear-resistant layer.

[0015] Compared with the prior art, the utility model has the following beneficial effects:

[0016] In the utility model, the device can accurately move the anchor rod to the predetermined position through the precise cooperation of components such as the transmission gear, the chain part and the placement table. Among them, the setting of the limit seat and the limit groove effectively ensures the stability of the anchor rod during the movement and significantly reduces the risk of sliding or falling off. In addition, the close combination of the arc-shaped elastic strip and the limit groove further improves the position accuracy of the anchor rod during the loading process, laying a solid foundation for the subsequent quenching operation.

[0017] Compared with the traditional manual feeding method, the automatic feeding device significantly improves the feeding speed and accuracy of anchor bolts through automated and mechanized operation, thereby greatly improving production efficiency. At the same time, due to the significant improvement in feeding accuracy, product quality is also effectively guaranteed, reducing the defective rate caused by feeding problems.

[0018] In terms of device design, we fully considered the user-friendly operating experience. For example, by installing the waist hole, users can easily adjust the position of the L-shaped block to accommodate anchor rods of different specifications. In addition, the anti-slip texture design not only increases the friction between the device and the anchor rod, but also improves the safety of operation. These user-friendly design details make the device more convenient and safer during use, reducing the difficulty of operation and the risk of misoperation. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 It is a side view of the overall structure of the utility model;

[0021] Figure 3 This is a display diagram of the chain transmission device, the placement table and the arc-shaped elastic strip of the utility model;

[0022] Figure 4 It is a schematic diagram of the chain transmission device, the placement table and the arc-shaped elastic strip of the utility model;

[0023] Figure 5 for Figure 3 Enlarged schematic diagram at point A in the middle.

[0024] In the figure: 1. support frame; 2. side plate; 3. side frame; 4. transmission gear; 5. chain part; 6. placement table; 7. anchor rod; 8. connection part; 9. fixing part; 10. L-shaped block; 11. installation waist hole; 12. arc elastic strip; 13. limit seat; 14. limit groove. DETAILED DESCRIPTION

[0025] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0026] like Figure 1 - Figure 5 As shown, an automatic feeding device for an anchor quenching machine includes key components such as a support frame 1, a side plate 2, a side frame 3, a transmission gear 4, a chain portion 5, a placement table 6, an anchor rod 7, a connecting portion 8, a fixing portion 9, an L-shaped block 10, a mounting waist hole 11, an arc-shaped elastic strip 12, a limit seat 13 and a limit groove 14.

[0027] The support frame 1 is the main structure of the entire device and is responsible for stably supporting other components. The side panels 2 and side frames 3 are tightly mounted on both sides and ends of the support frame 1, together forming a solid and stable working platform. The stability of these components ensures the stability of the entire device during operation and provides a solid foundation for subsequent automatic feeding operations.

[0028] The transmission gear 4 is cleverly mounted on the side frame 3 and connected to the side frame 3 through a bearing, ensuring that it can rotate smoothly and efficiently. The servo motor is fixed to the side frame 3 by bolts and provides power to the transmission gear 4. This design enables the transmission gear 4 to achieve accurate and continuous power output under the drive of the servo motor.

[0029] The chain part 5, as a key part of the transmission device, is closely connected to the transmission gear 4 through the connecting part 8 and the fixing part 9. When the transmission gear 4 rotates, the chain part 5 also rotates, thereby driving the placement table 6 to move along a predetermined trajectory. This chain transmission method is not only simple in structure, but also has high transmission efficiency, which can meet the high requirements of the anchor quenching machine for automatic loading.

[0030] The placing table 6 is used as a platform for placing the anchor rod 7, and its lower end is connected to the chain part 5 through a connecting piece and a fixing part 9. In this way, when the chain part 5 is running, the placing table 6 can move accordingly to realize the automatic loading of the anchor rod 7. At the upper end of the placing table 6, a limiting seat 13 is installed to fix the anchor rod 7 and prevent it from sliding or falling off during movement. The limiting groove 14 on the limiting seat 13 ensures that the anchor rod 7 can be accurately placed at the predetermined position, which provides convenience for the subsequent quenching operation.

[0031] In order to improve the position accuracy of the anchor rod 7 during the loading process, the device is also designed with a unique calibration mechanism. Four L-shaped blocks 10 are installed on the upper end of the support frame 1, and an arc-shaped elastic strip 12 is installed between two opposite L-shaped blocks 10. When the placement table 6 moves to the arc-shaped elastic strip 12, the arc-shaped elastic strip 12 will contact the anchor rod 7 in the limiting groove 14 and calibrate its position. This design not only improves the position accuracy of the anchor rod 7, but also ensures its stability during the quenching process.

[0032] In addition, the device also focuses on ease of use and safety. For example, the L-shaped block 10 is fixed to the support frame 1 through the mounting waist hole 11. The staff can easily adjust the position of the L-shaped block 10 by loosening or tightening the bolts in the mounting waist hole 11, so as to adapt to anchor rods 7 of different specifications. At the same time, the surface of the limit seat 13 is provided with an anti-slip texture, which increases the friction between the anchor rod 7 and prevents it from sliding during the loading process. These design details greatly improve the ease of use and safety of the device.

[0033] This automatic loading device designed for anchor quenching machine realizes automatic loading and position calibration of anchor rod 7 through ingenious structural design and component coordination, thus improving production efficiency and product quality. At the same time, its convenience and safety have also been fully considered, providing strong support for the production of anchor quenching machine.

[0034] Usage process: The staff needs to adjust the position of the L-shaped block 10 and the arc-shaped elastic strip 12 by loosening or tightening the bolts in the mounting waist hole 11 according to the specifications of the anchor rod 7 to be processed, to ensure that they can accurately calibrate the position of the anchor rod 7.

[0035] Next, the staff places the anchor rod 7 to be processed on the placement table 6 and ensures that it is firmly fixed by the limiting seat 13 to prevent it from sliding or falling off during the movement.

[0036] Then, the servo motor is started, and the servo motor starts to drive the transmission gear 4 to rotate. The rotation of the transmission gear 4 drives the operation of the chain part 5 connected thereto, thereby driving the placement table 6 to move along a predetermined trajectory.

[0037] When the placement platform 6 moves, the arc-shaped elastic strip 12 will contact the anchor rod 7 in the limiting groove 14 and calibrate its position to ensure that the anchor rod 7 can be accurately placed at the predetermined position.

[0038] When the placement table 6 moves to the working area of ​​the quenching machine, the staff can send the anchor rod 7 into the quenching machine for processing through the control device. After the processing is completed, the placement table 6 moves again, takes the processed anchor rod 7 out of the quenching machine, and prepares for the next feeding operation.

[0039] During the entire use process, the staff can monitor the operating status of the device in real time and make corresponding adjustments as needed. At the same time, the device also has safety protection functions such as overload protection and emergency stop button to ensure the safety of operators.

[0040] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. An automatic feeding device for an anchor quenching machine, comprising a support frame (1), a side plate (2), a side frame (3), a transmission gear (4), a chain portion (5), a connecting portion (8) and a fixing portion (9), wherein the side plate (2) is mounted on the side of the support frame (1), and the side frame (3) is mounted on both ends of the support frame (1), the transmission gear (4) is mounted on the side frame (3), a plurality of chain portions (5) are connected through the connecting portion (8) and the fixing portion (9) to form a chain transmission device, and the chain transmission device is connected to the transmission gear (4), characterized in that: A placing platform (6) is installed on the chain transmission device, and a limiting seat (13) is installed on the upper end of the placing platform (6), a limiting groove (14) is provided on the limiting seat (13), and an anchor rod (7) is placed in the groove of the limiting groove (14). The chain transmission device and the transmission gear (4) are driven by a servo motor, thereby driving the anchor rod (7) to realize material loading; Four L-shaped blocks (10) are installed at the upper end of the support frame (1), and an arc-shaped elastic strip (12) is installed between two opposite L-shaped blocks (10). The arc-shaped elastic strip (12) contacts the anchor rod (7) of the limit groove (14) and calibrates its position. The L-shaped block (10) is provided with a mounting waist hole (11), and a bolt is inserted into the mounting waist hole (11) to fix it on the support frame (1). The bolt in the mounting waist hole (11) is loosened to adjust the position of the L-shaped block (10) and thereby change the tension of the arc-shaped elastic strip (12).

2. The automatic feeding device for an anchor quenching machine according to claim 1, characterized in that: The side frame (3) is fixed to both ends of the support frame (1) by bolts, the transmission gear (4) is mounted on the side frame (3), a bearing is provided at the connection between the transmission gear (4) and the side frame (3), the transmission gear (4) and the output end of the servo motor are fixed by bolts, and the servo motor is fixed to the side frame (3) by bolts.

3. The automatic feeding device for an anchor quenching machine according to claim 2, characterized in that: The lower end of the placement platform (6) is connected to a connecting piece via bolts, the connecting piece is fixed to the connecting part (8) of the chain transmission device via a fixing part (9), and the limiting seat (13) is fixed to the placement platform (6) via bolts.

4. The automatic feeding device for an anchor quenching machine according to claim 3 is characterized in that: The two limiting seats (13) are connected in parallel to the upper end of the placement platform (6), and the surface of the limiting seats (13) is provided with an anti-slip texture.

5. The automatic feeding device for an anchor quenching machine according to claim 4, characterized in that: The two L-shaped blocks (10) are arranged opposite to each other, a rubber gasket is provided at the connection between the L-shaped block (10) and the support frame (1), the L-shaped block (10) and the arc-shaped elastic strip (12) are fixed by bolts, and a rubber gasket is provided at the connection between the arc-shaped elastic strip (12) and the L-shaped block (10).

6. The automatic feeding device for an anchor quenching machine according to claim 5, characterized in that: The cross section of the arc-shaped elastic strip (12) is designed to be "C"-shaped, and the surface of the arc-shaped elastic strip (12) is a wear-resistant layer.