Machining clamp for rapid heat treatment of edge ring

By designing machining fixtures for rapid heat treatment edge rings, using pad rings and support rings to provide support, the problem of existing annular fixtures prone to collapse during processing is solved, and the service life and processing efficiency are improved.

CN222948422UActive Publication Date: 2025-06-06吉盛微(武汉)新材料科技有限公司
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Patent Information

Application Number
CN202422146853.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-03
Publication Date
2025-06-06
Estimated Expiration
2034-09-03

AI Technical Summary

Technical Problem

The existing annular fixtures are prone to collapse during processing due to the thin edge ring thickness and the step surface is not supported, resulting in a reduced service life.

Method used

A machining fixture for rapid heat treatment of edge rings is designed, including ring body, pad ring, base and support ring, providing bottom and periphery support through the design of pad ring and support ring to prevent the ring body from breaking during processing.

Benefits of technology

It effectively improves the service life of the fixture, prevents the ring from breaking during processing, and improves processing efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of edge ring processing, and discloses a processing clamp for rapid heat treatment of an edge ring, which comprises a ring body, the inner side of the ring body is fixedly connected with a backing ring, the rear end of the ring body is fixedly connected with a base, and the outer side of the front end of the base is fixedly connected with a plurality of support rings. The inner wall of the supporting ring is in threaded connection with a fixing assembly used for keeping the clamp stable, a plurality of first threaded holes are formed in the front end of the base, a second threaded hole is formed in the front end of the base, the fixing assembly comprises a plurality of screws, and the outer portions of the screws are in threaded connection with the inner wall of the supporting ring. The rear end of the backing ring is fixedly connected to the front end of the base, and the rear ends of the supporting rings are fixedly connected to the front end of the ring body. According to the utility model, the backing ring is arranged at the bottom of the groove of the ring body, so that the bottom of the ring body is supported during processing, and the phenomenon that the ring body is broken due to the too thin ring body during processing is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of edge ring processing, in particular to a processing fixture for rapid heat treatment of edge rings. Background Art

[0002] Edge ring processing technology accurately controls the temperature and cooling rate of the workpiece, improving production efficiency and product quality. This technology uses special materials and structural design to enable the fixture to work stably in a high temperature environment and has good wear resistance and corrosion resistance. The use of this processing fixture can effectively solve problems in traditional heat treatment processes, such as deformation, cracks, etc., thereby improving product accuracy and life.

[0003] In the prior art, some annular clamps have thin edge rings and step surfaces on both sides. The step surfaces have no support and are easily broken during processing, thereby reducing the service life of the clamp. Therefore, a processing clamp for rapid heat treatment of edge rings is proposed to solve the above problem. Utility Model Content

[0004] In order to make up for the above shortcomings, the utility model provides a processing fixture for rapid heat treatment of edge rings, aiming to improve the problem that some annular fixtures in the prior art are easy to collapse during processing due to the thin edge ring thickness and step surfaces on both sides without support, thereby reducing the service life of the fixture.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A processing fixture for a rapid heat treatment edge ring, comprising a ring body, a backing ring is fixedly connected to the inner side of the ring body, a base is fixedly connected to the rear end of the ring body, a plurality of support rings are fixedly connected to the outer side of the front end of the base, a fixing component for maintaining the stability of the fixture is threadedly connected to the inner wall of the support ring, a plurality of threaded holes 1 are opened at the front end of the base, and a threaded hole 2 is opened at the front end of the base;

[0007] As a further description of the above technical solution:

[0008] The fixing assembly includes a plurality of screws, and the outer threads of the screws are connected to the inner wall of the support ring;

[0009] As a further description of the above technical solution:

[0010] The rear end of the gasket ring is fixedly connected to the front end of the base, and the rear ends of the plurality of support rings are fixedly connected to the front end of the ring body;

[0011] As a further description of the above technical solution:

[0012] The external thread of the screw is connected to the inner wall of the base, and a plurality of the support rings are circumferentially distributed at the front end of the base;

[0013] As a further description of the above technical solution:

[0014] A plurality of the screws are circumferentially distributed on the inner wall of the base, and a plurality of the threaded holes are circumferentially distributed on the front end of the base;

[0015] As a further description of the above technical solution:

[0016] The base and the gasket ring are bonded by paraffin, and the screws are circumferentially distributed on the inner wall of the support ring.

[0017] The utility model has the following beneficial effects:

[0018] 1. In the utility model, a gasket is designed to be installed at the bottom of the ring body groove, which plays a bottom support role for the ring body during processing to avoid the ring body from being broken due to being too thin during processing; at the same time, the design of the support ring can support the periphery of the ring body to avoid the ring body being squeezed and broken during processing, thereby increasing the service life of the clamp.

[0019] 2. In the utility model, the base is designed with a second central threaded hole, so that a whetstone can be installed during the processing to perform knife trimming, thereby avoiding the need for secondary clamping after removing the tooling during knife trimming, thereby further ensuring the processing accuracy of the ring body. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 A three-dimensional schematic diagram of a processing fixture for rapid heat treatment of edge rings proposed by the utility model;

[0021] Figure 2 This is a structural schematic diagram of a threaded hole 1 of a processing fixture for rapid heat treatment of an edge ring proposed by the utility model;

[0022] Figure 3 for Figure 2 Enlarged view of point A in .

[0023] Legend:

[0024] 1. Ring body; 2. Gasket; 3. Base; 4. Support ring; 5. Threaded hole 1; 6. Screw; 7. Threaded hole 2. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] Reference Figures 1 to 3 The utility model provides an embodiment: a processing fixture for rapid heat treatment of edge rings, including a ring body 1, a gasket ring 2 is fixedly connected to the inner side of the ring body 1, and the gasket ring 2 is designed to be installed at the bottom of the groove of the ring body 1, and plays a role of bottom support for the ring body 1 during processing, and one side of the gasket ring 2 is in contact with the groove plane of the ring body 1, and the thickness of the gasket ring 2 is 0.2-0.8mm greater than the groove depth of the ring body 1, and the diameter of the gasket ring 2 is 0.1-0.7mm smaller than the inner diameter of the groove of the ring body 1. The rear end of the ring body 1 is fixedly connected to a base 3, and the rear end of the gasket ring 2 is fixedly connected to the front end of the base 3. The base 3 and the gasket ring 2 are bonded by paraffin wax. A plurality of support rings 4 are fixedly connected to the outer side of the front end of the base 3, and the rear ends of the plurality of support rings 4 are fixedly connected to the front end of the ring body 1. These support rings 4 are distributed around the outer side of the ring body 1 to support the outer periphery of the ring body 1, so as to avoid the ring body 1 from breaking when processing the groove of the ring body 1.

[0027] A plurality of support rings 4 are circumferentially distributed at the front end of the base 3. The inner wall of the support ring 4 is threadedly connected with a fixing assembly for maintaining the stability of the clamp. The fixing assembly includes a plurality of screws 6. The outer threads of the screws 6 are connected to the inner wall of the support ring 4. The screws 6 are circumferentially distributed at the inner wall of the support ring 4. The outer threads of the screws 6 are connected to the inner wall of the base 3. The plurality of screws 6 are circumferentially distributed at the inner wall of the base 3. Each support ring 4 is designed with 2-4 holes and connected to the base 3 through the screws 6. The inner diameter of the support ring 4 is 0.1-0.6 mm larger than the outer diameter of the ring body 1, and the step outer diameter of the base 3 is 0.1-0.6 mm smaller than the inner diameter of the support ring 4. The front end of the base 3 is provided with a plurality of threaded holes 5. The plurality of screws 6 are circumferentially distributed at the front end of the base 3. The base 3 is the main bearing tool and is designed with 3-9 threaded holes 7. It is connected to the machine tool workbench through the screws 6. The front end of the base 3 is provided with a threaded hole 7. A grindstone can be installed in the threaded hole 7 here for the grinding wheel used in the grinding process. This design allows the tool to be trimmed during the machining process, avoiding the need for secondary clamping after removing the tooling during the machining process, thereby further ensuring the machining accuracy of the ring body 1.

[0028] During assembly, the gasket 2 is first installed at the bottom of the groove of the ring body 1 and bonded with paraffin. Then, the gasket 2 and the ring body 1 are installed on the base 3, and the base 3 is bonded to the bottom surface of the gasket 2 with paraffin. Finally, multiple support rings 4 are connected to the base 3 with screws 6, and the support ring 4 surrounds the ring body 1 for one week, ensuring the stability of the entire structure and the accuracy of the processing process.

[0029] Working principle: First, the gasket 2 is installed at the bottom of the groove of the ring body 1, and paraffin is used for bonding to ensure that one side of the gasket 2 fits tightly with the groove plane of the ring body 1. This step is to provide bottom support for the ring body 1 during processing to prevent the ring body 1 from breaking due to being too thin. Then, the gasket 2 and the ring body 1 are installed as a whole on the base 3, and paraffin is used again to bond the bottom surface of the gasket 2 to the base 3. As the main load-bearing tool, the base 3 is connected to the machine tool workbench by screws 6, providing stability for the entire fixture.

[0030] Subsequently, a plurality of support rings 4 are fixed to the outside of the front end of the base 3. These support rings 4 are connected to the base 3 by screws 6 and surround the outside of the ring body 1. The function of the support ring 4 is to provide additional support to the periphery of the ring body 1 when processing the groove of the ring body 1 to prevent the ring body 1 from breaking due to pressure. Each support ring 4 is designed with 2-4 holes to ensure its stable connection with the base 3. In addition, the inner diameter of the support ring 4 is slightly larger than the outer diameter of the ring body 1, and the outer diameter of the step of the base 3 is slightly smaller than the inner diameter of the support ring 4. Such a size design allows precise matching between components.

[0031] Finally, the front end of the base 3 is provided with a plurality of threaded holes 7, which can be used to install a grindstone so as to sharpen the grinding wheel used in the processing process. This design reduces the need for secondary clamping after removing the tooling during the processing process, thereby improving the processing accuracy of the ring body 1. Through this series of assembly and processing steps, the fixture can effectively improve the processing efficiency and product quality of the edge ring during the heat treatment process, while also ensuring the safety and convenience of operation.

[0032] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A machining fixture for rapid heat treatment of edge rings, comprising a ring body (1), characterized in that: A gasket (2) is fixedly connected to the inner side of the ring body (1), a base (3) is fixedly connected to the rear end of the ring body (1), a plurality of support rings (4) are fixedly connected to the outer side of the front end of the base (3), a fixing component for maintaining the stability of the clamp is threadedly connected to the inner wall of the support ring (4), a plurality of threaded holes (5) are provided at the front end of the base (3), and a threaded hole (7) is provided at the front end of the base (3).

2. A processing fixture for rapid heat treatment of edge rings according to claim 1, characterized in that: The fixing assembly comprises a plurality of screws (6), wherein the outer threads of the screws (6) are connected to the inner wall of the support ring (4).

3. A processing fixture for rapid heat treatment of edge rings according to claim 1, characterized in that: The rear end of the gasket ring (2) is fixedly connected to the front end of the base (3), and the rear ends of the plurality of support rings (4) are fixedly connected to the front end of the ring body (1).

4. A processing fixture for rapid heat treatment of edge rings according to claim 2, characterized in that: The external thread of the screw (6) is connected to the inner wall of the base (3), and a plurality of support rings (4) are circumferentially distributed at the front end of the base (3).

5. A processing fixture for rapid heat treatment of edge rings according to claim 2, characterized in that: The plurality of screws (6) are circumferentially distributed on the inner wall of the base (3), and the plurality of threaded holes (5) are circumferentially distributed on the front end of the base (3).

6. A processing fixture for rapid heat treatment of edge rings according to claim 2, characterized in that: The base (3) and the gasket ring (2) are bonded together by wax, and the screws (6) are circumferentially distributed on the inner wall of the support ring (4).