Gas-liquid combined nozzle device and gas-liquid jet dyeing machine

By using a vertical airflow nozzle device as a single power source in the gas-liquid jet dyeing machine, the problems of excessive tension and friction and scratches are solved, and the smooth circulation and uniform dyeing effect of the fabric are achieved.

CN222948638UActive Publication Date: 2025-06-06WUXI HUISHAN WANBANG TECH CO LTD
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Patent Information

Application Number
CN202421554350.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-03
Publication Date
2025-06-06
Estimated Expiration
2034-07-03

AI Technical Summary

Technical Problem

When the existing gas-liquid jet dyeing machines lift fabrics, due to the long constraint paths during the operation of the fabric characters, the fabric tension is too high and friction with the metal walls causes abrasions, which makes the fabric difficult to lift and damage the surface.

Method used

The gas-liquid combined nozzle device is adopted to spray the vertical airflow through the vertically arranged air flow nozzle, and as a single power source, the fabric is traction to circulate, reducing the binding force of the fabric and avoiding friction between the fabric and the metal wall.

Benefits of technology

It effectively reduces the binding force and friction of the fabric, avoids the abrasion of the fabric, improves the circulation cycle and dyeing effect of the fabric, and expands the fabric and eliminates creases.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222948638U_ABST
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Abstract

The utility model discloses a gas-liquid combination nozzle device and a gas-liquid jet dyeing machine, the gas-liquid combination nozzle device is vertically arranged above a main cylinder body, the gas-liquid combination nozzle device comprises a shell, a cloth guide pipe is arranged above the shell, an airflow nozzle is arranged below the cloth guide pipe, and the airflow nozzle is arranged above the shell. An upper cloth guide ring located on the inner side of the airflow nozzle is arranged at an inlet in the lower portion of the shell, the airflow nozzle sprays airflow in the vertical direction, and therefore the fabric is pulled to move in the vertical direction along the upper cloth guide ring and pass through the cloth guide pipe. The gas-liquid jet dyeing machine comprises the gas-liquid combined nozzle device. By means of the mode, according to the gas-liquid combined nozzle device and the gas-liquid jet dyeing machine, fabric is pulled to move circularly through vertical airflow, a single circulating power source is adopted, restraining force borne by the fabric is reduced, the fabric is prevented from being scratched, and the dyeing effect is improved.
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Description

Technical Field

[0001] The utility model relates to the field of gas-liquid jet dyeing machines, in particular to a gas-liquid combined nozzle device and a gas-liquid jet dyeing machine. Background Art

[0002] Traditional intermittent fabric jet, gas-liquid (airflow) dyeing machines mostly use cloth-lifting rollers and nozzles (dye solution or airflow) as power to pull the fabric for circulation. Some machines also eliminate cloth-lifting rollers and only rely on nozzles to pull the fabric for circulation, but the pulling force is always diagonally backward or horizontally backward. When the existing gas-liquid jet dyeing machines lift the fabric, the tension generated by the fabric is too large due to the long constraint path during the operation of the fabric, and the friction with the metal wall causes scratches, making it difficult to lift the fabric and causing scratches on the fabric surface. Utility Model Content

[0003] The main technical problem solved by the utility model is to provide a gas-liquid combined nozzle device, which pulls the fabric into circular motion through vertical airflow, adopts a single circulating power source, reduces the restraining force on the fabric, avoids fabric scratches, and improves the dyeing effect.

[0004] In order to solve the above technical problems, a technical solution adopted by the utility model is: to provide a gas-liquid combination nozzle device, which is vertically arranged above the main cylinder body, and the gas-liquid combination nozzle device includes a shell, a cloth guide pipe is arranged above the shell, and an air flow nozzle is arranged below the cloth guide pipe, and an upper cloth guide ring located inside the air flow nozzle is arranged at the lower inlet of the shell. The air flow nozzle sprays a vertical air flow, thereby pulling the fabric to move in the vertical direction along the upper cloth guide ring and pass through the cloth guide pipe.

[0005] In a preferred embodiment of the present invention, the fabric guide tube is connected to a swing mechanism, and the swing mechanism includes a swing arm and a rotating pair driven by the swing arm, and the rotating pair is connected to the fabric guide tube and drives the fabric guide tube to rotate reciprocatingly.

[0006] In a preferred embodiment of the present invention, the upper end of the fabric guide tube is bent, the lower end of the fabric guide tube is vertically arranged, and the maximum bending angle of the upper end of the fabric guide tube relative to the vertical direction is 90°.

[0007] In a preferred embodiment of the utility model, the upper cloth guide ring has a trumpet-shaped opening at the bottom and is straight at the top. The airflow ejected from the airflow nozzle passes through the outer side of the upper cloth guide ring to form a vertical upward airflow, and the airflow nozzle is a Laval nozzle.

[0008] In a preferred embodiment of the utility model, a dye liquid atomizing nozzle is provided below the shell, and a plurality of the dye liquid atomizing nozzles are rotatably connected to the circular ring tube.

[0009] In a preferred embodiment of the present invention, the angle between the dye liquid atomizing nozzle and the vertical direction is 0-90°.

[0010] In a preferred embodiment of the utility model, a lower cloth guide ring is provided below the dye liquid atomizing nozzle, the lower cloth guide ring and the annular tube are connected to a flange seat, the flange seat is installed below the shell, and the upper cloth guide ring is pressed against the shell through the flange seat.

[0011] In a preferred embodiment of the present invention, an air duct is connected to the shell, and the air duct is connected to the air flow nozzle.

[0012] In order to solve the above technical problems, another technical solution adopted by the present invention is: to provide a gas-liquid jet dyeing machine, including the above-mentioned gas-liquid combination nozzle device, the main cylinder of the gas-liquid jet dyeing machine is provided with an inclined slide groove, the inclined slide groove is located below the outlet of the cloth guide pipe, and the main cylinder is also provided with a U-shaped cloth storage groove.

[0013] In a preferred embodiment of the present invention, the gas-liquid jet dyeing machine is a tank-type gas-liquid jet dyeing machine or a tube-type gas-liquid jet dyeing machine.

[0014] The beneficial effects of the utility model are as follows: the gas-liquid combined nozzle device of the utility model adopts the high-speed jet airflow sprayed by the airflow nozzle as the single power source to pull the fabric, thereby avoiding the synchronization of more than two traction powers and excessive tension, ensuring the fabric circulation period, expanding the fabric, eliminating creases, less constraints on the fabric circulation, and a short path through the pipeline wall, avoiding the problem of abrasion.

[0015] The utility model discloses a gas-liquid combined nozzle device, in which the atomized dye liquid generated by the dye liquid atomizing nozzle is exchanged with the fabric, and after the fabric and the dye liquid are exchanged, the fabric is subjected to the osmotic pressure of the airflow, which accelerates the diffusion speed of the dye into the fabric fiber, and at the same time, the contact area between the atomized dye liquid and the fabric is large, so that the fabric can obtain a more uniform dyeing effect.

[0016] The utility model discloses a gas-liquid combined nozzle device, wherein the guide curved pipe has the functions of swinging and guiding the fabric, drives the fabric to swing left and right and controls the direction in which the fabric is thrown out, so that the fabric falls into the fabric storage tank in an orderly manner. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative work, among which:

[0018] Figure 1This is a structural schematic diagram of a preferred embodiment of the gas-liquid combined nozzle device of the utility model;

[0019] Figure 2 It is a schematic diagram of the structure of the gas-liquid jet dyeing machine;

[0020] Figure 3 yes Figure 2 AA section view;

[0021] The markings of the components in the accompanying drawings are as follows: 1. main cylinder, 2. inclined slide, 3. U-shaped cloth storage trough, 4. gas-liquid combined nozzle device, 401. shell, 402. dye liquid atomizing nozzle, 403. annular tube, 404. lower cloth guide ring, 405. flange seat, 406. cloth guide pipe, 407. air flow nozzle, 408. upper cloth guide ring, 409. swing arm, 410. rotating pair, 411. air duct, 5. fabric. DETAILED DESCRIPTION

[0022] The technical scheme in the embodiment of the utility model will be described clearly and completely below. The structure, proportion, size, etc. illustrated in the drawings of this specification are only used to match the content disclosed in the specification, so that people familiar with this technology can understand and read, and are not used to limit the limiting conditions that can be implemented in the utility model, so they have no technical substantive significance. Any modification of the structure, change of the proportional relationship or adjustment of the size, without affecting the effect that can be produced by the utility model and the purpose that can be achieved, should still fall within the scope of the technical content disclosed in the utility model. At the same time, the terms such as "upper", "lower", "left", "right", "middle" and so on quoted in this specification are only for the convenience of narration, and are not used to limit the scope that can be implemented. The change or adjustment of its relative relationship should also be regarded as the scope that can be implemented in the utility model without substantially changing the technical content.

[0023] Example 1, please refer to Figures 1 to 3 , a gas-liquid jet dyeing machine, a main cylinder 1 of the gas-liquid jet dyeing machine is provided with an inclined chute 2, the inclined chute 2 is located below the outlet of the cloth guide pipe 406, and a U-shaped cloth storage trough 3 is also provided in the main cylinder 1. The U-shaped cloth storage trough and the inclined chute 2 can increase the cloth capacity in combination. A gas-liquid combination nozzle device 4 is vertically arranged above the main cylinder 1. The fabric is sucked in by the gas-liquid combination nozzle, sprayed out through the swing of the guide bend pipe and falls into the inclined chute 2 that slides downward obliquely, and then falls into the U-shaped cloth storage trough. A certain volume of fabric is stacked in these two cloth storage troughs in an orderly manner. The two ends of the fabric are connected to form a fabric ring for continuous circulation, and the fabric cycle is controlled by the fabric speed and the length of the fabric ring. The main cylinder 1 is connected with conventional components such as a heat exchanger, a main pump and a fan. The dyeing principle is the same as that of the prior art and will not be repeated here.

[0024] Gas-liquid combination nozzle device 4 comprises housing 401. Housing 401 below is provided with dye liquid atomizing nozzle 402, and multiple dye liquid atomizing nozzles 402 are connected on annular tube 403 by threaded joint, and preferred dye liquid atomizing nozzle 402 quantity is 3-10. The angle between dye liquid atomizing nozzle 402 and vertical direction is 0-90 °. Dye liquid atomizing nozzle 402 below has lower cloth guide ring 404, lower cloth guide ring 404 and annular tube 403 are connected on flange seat 405, flange seat 405 is installed on housing 401 below, and upper cloth guide ring 408 is pressed on housing 401 by flange seat 405. Fabric enters nozzle interior from lower guide ring, and multiple dye liquid atomizing nozzles 402 on fabric circumference dye fabric simultaneously, and atomized dye liquid and fabric exchange area are large, and permeability is strong, and completes the uniform dyeing process of dye.

[0025] A cloth guide tube 406 is provided above the housing 401, an air flow nozzle 407 is provided below the cloth guide tube 406, an upper cloth guide ring 408 located inside the air flow nozzle 407 is provided at the lower entrance of the housing 401, and the air flow nozzle 407 sprays air flow in a vertical direction, thereby pulling the fabric to move along the upper cloth guide ring 408 in a vertical direction and pass through the cloth guide tube 406. The upper cloth guide ring 408 has a trumpet-shaped opening below and a straight line above. The air flow sprayed by the air flow nozzle 407 passes through the outer side of the upper cloth guide ring 408 to form a vertical upward air flow, and the air flow nozzle 407 is a Laval nozzle. The high-speed airflow generated by the airflow nozzle 407 moves vertically upward under the guidance of the upper cloth guide ring 408, generating a vertical upward traction force on the fabric, so that the fabric can circulate in the main cylinder 1. During the traction process, it is mainly affected by gravity, and the friction and restraint force generated by other components are small, ensuring the fabric circulation cycle. At the same time, the fabric can be expanded and creases can be eliminated. While the fabric is being pulled by the airflow, it exchanges with the dye liquid through the dye liquid atomizing nozzle 402, completing the process of dyeing the fabric with dye. The lower cloth guide ring 404 and the upper cloth guide tube 406 are both made of polytetrafluoroethylene.

[0026] The fabric guide tube 406 is connected to the swing mechanism, which includes a swing arm 409 and a rotating pair 410 driven by the swing arm 409. The rotating pair 410 is connected to the fabric guide tube 406 and drives the fabric guide tube 406 to rotate back and forth. The rotating pair 410 is composed of conventional components such as a bearing, a bearing seat and a sealing ring. The upper end of the fabric guide tube 406 is bent, and the lower end of the fabric guide tube 406 is vertically set. The maximum bending angle of the upper end of the fabric guide tube 406 relative to the vertical direction is 90°. The swing mechanism swings completely left and right electrically, so that the fabric falls into the inclined fabric storage groove in the form of a swing. The bending of the rear end of the fabric guide tube 406 can control the direction in which the fabric is thrown out.

[0027] The dye atomizing nozzle 402, the air flow nozzle 407 and the fabric guiding elbow are arranged in sequence in space to form a three-in-one structure, so that the fabric is subject to a smaller constraint path during operation, the influence of tension is reduced, and the friction between the fabric and the metal wall is reduced.

[0028] The housing 401 is connected with an air duct 411, which is connected to the airflow nozzle 407. The air duct 411 is used for the airflow nozzle 407 to generate a high-speed jet airflow, and is arranged in the main cylinder 1, integrated with the inner cavity of the gas-liquid combined nozzle jacket, and can also be separated and connected through a branch pipe.

[0029] Embodiment 2, the gas-liquid jet dyeing machine can also be a tubular gas-liquid jet dyeing machine. Its principle is the same as that of embodiment 1, and will not be repeated here.

[0030] Different from the prior art, the gas-liquid combined nozzle device and the gas-liquid jet dyeing machine of the utility model use vertical airflow to pull the fabric into circular motion, adopt a single circulating power source, reduce the restraining force on the fabric, avoid fabric abrasion, and improve the dyeing effect.

[0031] The above schematically describes the present invention and its implementation methods, which are not restrictive. The drawings show only one implementation method of the present invention, and the actual structure is not limited thereto. Therefore, if ordinary technicians in this field are inspired by it and design structural methods and embodiments similar to the technical solution without creativity without departing from the purpose of the present invention, they should all fall within the protection scope of the present invention.

Claims

1. A gas-liquid combined nozzle device, the gas-liquid combined nozzle device is vertically arranged above the main cylinder body, characterized in that: The gas-liquid combination nozzle device includes a shell, a cloth guide pipe is provided above the shell, an air flow nozzle is provided below the cloth guide pipe, and an upper cloth guide ring located inside the air flow nozzle is provided at the lower inlet of the shell. The air flow nozzle sprays a vertical air flow, thereby pulling the fabric to move in the vertical direction along the upper cloth guide ring and pass through the cloth guide pipe.

2. The gas-liquid combined nozzle device according to claim 1, characterized in that: The fabric guide tube is connected to a swing mechanism, which includes a swing arm and a rotating pair driven by the swing arm, and the rotating pair is connected to the fabric guide tube and drives the fabric guide tube to reciprocate.

3. The gas-liquid combined nozzle device according to claim 2, characterized in that: The upper end of the fabric guide pipe is bent, the lower end of the fabric guide pipe is vertically arranged, and the maximum bending angle of the upper end of the fabric guide pipe relative to the vertical direction is 90°.

4. The gas-liquid combined nozzle device according to claim 1, characterized in that: The upper cloth guide ring has a trumpet-shaped opening at the bottom and a straight line at the top. The airflow ejected from the airflow nozzle passes through the outer side of the upper cloth guide ring to form a vertical upward airflow. The airflow nozzle is a Laval nozzle.

5. The gas-liquid combined nozzle device according to claim 1, characterized in that: A dye liquid atomizing nozzle is arranged below the shell body, and a plurality of the dye liquid atomizing nozzles are rotatably connected to the circular ring tube.

6. The gas-liquid combined nozzle device according to claim 5, characterized in that: The angle between the dye liquid atomizing nozzle and the vertical direction is 0-90°.

7. The gas-liquid combined nozzle device according to claim 6, characterized in that: A lower cloth guide ring is provided below the dye liquid atomizing nozzle. The lower cloth guide ring and the annular tube are connected to a flange seat. The flange seat is installed below the shell. The upper cloth guide ring is pressed against the shell through the flange seat.

8. The gas-liquid combined nozzle device according to claim 1, characterized in that: The shell is connected with an air duct, and the air duct is connected with the air flow nozzle.

9. A gas-liquid jet dyeing machine, characterized in that: It comprises the gas-liquid combined nozzle device as described in any one of claims 1-8, wherein an inclined slide groove is provided in the main cylinder of the gas-liquid jet dyeing machine, the inclined slide groove is located below the outlet of the cloth guide pipe, and a U-shaped cloth storage groove is also provided in the main cylinder.

10. The gas-liquid jet dyeing machine according to claim 9, characterized in that: The gas-liquid jet dyeing machine is a tank-type gas-liquid jet dyeing machine or a tube-type gas-liquid jet dyeing machine.