Automatic line drawing machine for tufted base cloth

Abstract

The utility model discloses an automatic line drawing machine for tufted base cloth. The automatic line drawing machine comprises an X-direction transmission device, a Y-direction transmission device, a shield assembly, a profile frame and a platform assembly. The Y-direction transmission device is connected with the X-direction transmission device; the X-direction transmission device is connected with the profile frame; the shield assembly is connected with the profile frame; the platform assembly is connected with the profile frame; according to the utility model, the problems of tedious operation steps and waste of working hours of the traditional line drawing of the tufting base cloth are solved, and the line drawing of the tufting base cloth is more concise and convenient and takes less time through the design of the line drawing device. The assembly time of personnel is saved, the production capacity of tufting processing enterprises is greatly improved, the stability and the reliability of tufting line drawing related equipment are improved, the machine quality is ensured, and the cost is reduced.

Description

Technical Field

[0001] The utility model belongs to the technical field of line drawing machines, is mainly used for drawing pattern outlines on tufted base fabrics, and specifically relates to an automatic line drawing machine for tufted base fabrics. Background Art

[0002] Take general handmade carpets as an example. Before tufting, the outline of the pattern needs to be drawn on the tufting base fabric. Currently, most people use a projector to project the required pattern on the stretched tufting base fabric, and then manually draw the required outline with a marker. This method results in a lot of extra outline drawing work in the production process and the same pattern needs to be drawn repeatedly. Therefore, an automatic line drawing device for tufted base fabric is added to solve the problem of wasted time caused by repeated manual operations. This article describes an automatic line drawing machine for tufted base fabric. Traditionally, the operator draws the outline of the tufted base fabric by stretching the tufted base fabric on the stretching frame, and drawing the outline according to the pattern projected on the tufted base fabric by the projector. After completion, the tufting work is performed according to the drawn outline. The tufted base fabric made with this structure will have the following shortcomings:

[0003] Take a general handmade carpet as an example.

[0004] 1. The operation is cumbersome. When the base cloth is laid flat to draw the outline, it is easy to shift, resulting in deviations in the outline drawing. In order to ensure stability when drawing the outline, the base cloth must be stretched on the stretching frame. When drawing other patterns, it is necessary to remove it from the stretching frame and stretch a new base cloth for drawing. This cannot avoid the problem of cumbersome operation.

[0005] 2. Waste of working time. Since each pattern needs to be drawn by the operator himself, when multiple repeated patterns are needed, the operator needs to repeatedly draw multiple identical patterns, which leads to a waste of working time. Summary of the invention

[0006] The utility model aims to overcome the deficiencies of the prior art and provides an automatic line drawing machine for tufted base fabrics. The machine mainly solves the problems of cumbersome line drawing operation and time waste for tufted base fabrics.

[0007] The purpose of this utility model is achieved through the following technical solutions:

[0008] The automatic line drawing machine for tufted base fabric comprises: an X-axis transmission device, a Y-axis transmission device, a shield assembly, a profile frame and a platform assembly.

[0009] The Y transmission device is connected to the X transmission device;

[0010] The X-axis transmission device is connected to the profile frame;

[0011] The shield assembly is connected to the profile frame;

[0012] The platform assembly is connected to the profile frame;

[0013] Moreover, the X-axis transmission device is a dual-drive setting and the Y-axis transmission device controls the movement of the machine head in the plane X and Y directions;

[0014] Moreover, after the machine head moves to the starting position, the lifting module descends, the brush contacts the tufting base fabric and starts to draw the outline of the pattern;

[0015] Moreover, when a contour line is drawn, the lifting module drives the brush module to rise, so that the brush is lifted off the tufted base cloth, and is driven by the X and Y transmission devices to move to the starting point of the next contour line, and works in a cycle in sequence.

[0016] Among them, the X-axis transmission device includes: a baffle, a tensioner mounting plate, a guide rail, an X-axis drag chain, a module support plate, an open synchronous belt, a synchronous pulley, an axle seat, an X-axis transmission shaft, a motor bracket fixing plate, an X-motor bracket, an X-motor, an X-axis sensor baffle, a belt pull plate, and a driven wheel; the guide rail and the motor bracket fixing plate are installed on the profile frame; the X-motor drives the module support plate through the X-axis transmission shaft, the synchronous pulley and the open synchronous belt to drive the Y-axis transmission device to move left and right.

[0017] Among them, the Y transmission device includes: a Y motor, a Y motor mounting plate, a Y-axis pulley assembly, a Y-axis sensor baffle, a Y-axis drag chain, a Y-axis drag chain groove, a Y-axis linear module, a head mounting plate, a lifting module, and a brush module; the Y motor mounting plate, the Y-axis drag chain groove and the head mounting plate are fixedly mounted on the Y-axis linear module; the Y motor is mounted on the Y motor mounting plate, and the head mounting plate is driven to move left and right through the Y-axis pulley assembly; the brush module is mounted on the lifting module, and the lifting module drives the brush module to rise and fall to draw patterns.

[0018] Among them, the shield assembly includes: a rear shield, a right shield, a front shield, and a left shield; the rear shield, right shield, front shield, and left shield are all installed on the profile frame, mainly used for safety protection and installation of electronic control components.

[0019] Among them, the profile frame includes: front and rear profiles, a shield adapter plate, a left support plate, cabinet feet, right-angle brackets, left and right profiles, and a right support plate; the front and rear profiles and the left and right profiles are connected together through right-angle brackets; the left support plate and the right support plate are installed on the left and right profiles for installing the X-axis drag chain and the right and left shields.

[0020] Among them, the platform components include: honeycomb aluminum plate, steel foil, felt, and strong magnetic wood strips; the honeycomb aluminum plate has four pieces, which are spliced ​​as a table top to provide a light and flat table top; the steel foil is flat on the honeycomb aluminum plate to provide a flat surface for the strong magnetic wood strips to attract; the felt is flat on the steel foil to increase the friction of the tufted base cloth to prevent the base cloth from moving when drawing lines; the strong magnetic wood strips are used to fix the tufted base cloth.

[0021] Compared with the prior art, the advantages and beneficial effects of the utility model are:

[0022] The utility model overcomes the problems of complicated operation steps and time-wasting of traditional tufted base cloth drawing. Through the design of the utility model, a platform component is added to ensure that the base cloth will not be easily displaced when it is laid on the platform and it is very easy to replace the tufted base cloth to draw other pattern plates, making the tufted base cloth drawing line more concise; the same pattern plate only needs to be drawn on the computer and the pattern plate file only needs to be called when drawing the same pattern plate again, thus eliminating repeated operations, saving assembly time for personnel, reducing operation difficulty, greatly improving the production efficiency of tufting processing enterprises, and improving the stability and reliability of tufting line drawing related equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is a three-dimensional diagram of the entire automatic line drawing machine for tufted base fabrics;

[0024] Figure 2 This is the main view of the automatic line drawing machine for tufted base fabrics;

[0025] Figure 3 is a schematic diagram of the X-axis transmission device;

[0026] Figure 4 is a schematic diagram of the Y transmission device;

[0027] Figure 5 is a schematic diagram of a shield assembly;

[0028] Figure 6 is a schematic diagram of a profile frame;

[0029] Figure 7 A schematic diagram of the platform components.

[0030] 1.X-axis transmission device 2.Y-axis transmission device 3.Shield assembly 4.Profile frame 5.Platform assembly 6.Baffle 7.Tensioner

[0031] Mounting plate 8. Guide rail 9. X-axis drag chain 10. Module support plate 11. Open synchronous belt 12. Synchronous pulley 13. Shaft seat 14. X drive shaft 15. Motor bracket fixing plate 16. X motor bracket 17. X motor 18. X-axis sensor baffle 19. Belt pull plate 20. Driven pulley 21. Y motor 22. Y motor mounting plate 23. Y-axis pulley assembly 24. Y-axis sensor baffle 25. Y-axis drag chain 26. Y-axis drag chain slot 27. Y-axis linear module 28. Head mounting plate 29. Lifting module 30. Brush module 31. Rear guard

[0032] 32. Right side shield 33. Front shield 34. Left side shield 35. Front and rear profiles 36. Shield adapter plate 37. Left side support plate 38. Cabinet foot 39. Right angle bracket 40. Left and right profiles 41. Right side support plate 42. Honeycomb aluminum plate 43. Steel mooring 44. Felt 45. Strong magnetic wooden strip. DETAILED DESCRIPTION

[0033] In order to further understand the content, characteristics and effects of the present invention, the following embodiments are given as examples and described in detail with reference to the accompanying drawings. It should be noted that the embodiments are illustrative, not restrictive, and the protection scope of the present invention cannot be limited thereby.

[0034] The automatic marking machine for tufted base fabric includes: an X-axis transmission device 1, a Y-axis transmission device 2, a shield assembly 3, a profile frame 4, and a platform assembly 5. The Y-axis transmission device 2 is connected to the X-axis transmission device 1; the X-axis transmission device 1 is connected to the profile frame 4; the shield assembly 3 is connected to the profile frame 4; the platform assembly 5 is connected to the profile frame 4;

[0035] The tufted base fabric is laid flat on the platform assembly 5 and pressed with a strong magnetic wooden strip 45 to fix the tufted base fabric for use, so as to facilitate the rapid replacement of the tufted base fabric and provide a certain friction force so that the tufted base fabric will not deviate during the contour drawing process of the machine;

[0036] Moreover, the X-axis transmission device 1 is a dual-drive arrangement and the Y-axis transmission device 2 controls the movement of the machine head in the plane X and Y directions;

[0037] Moreover, after the machine head moves to the starting position, the lifting module 29 descends, and the brush contacts the tufting base fabric and starts to draw the outline of the pattern;

[0038] Moreover, when a contour line is drawn, the lifting module 29 drives the brush module to rise, so that the brush is lifted off the tufted base cloth, and is driven by the X-axis transmission device 1 and the Y-axis transmission device 2 to move to the starting point of the next contour line, and the work is cyclically performed in sequence.

[0039] Among them, the X-axis transmission device 1 includes: a baffle 6, a tensioner mounting plate 7, a guide rail 8, an X-axis drag chain 9, a module support plate 10, an open synchronous belt 11, a synchronous pulley 12, an axle seat 13, an X-drive shaft 14, a motor bracket fixing plate 15, an X-motor bracket 16, an X-motor 17, an X-axis sensor baffle 18, a belt pull plate 19, and a driven wheel 20; the guide rail 8 and the motor bracket fixing plate 15 are installed on the profile frame 4; the X-motor 17 drives the module support plate 10 through the X-drive shaft 14, the synchronous pulley 12 and the open synchronous belt 11, thereby driving the Y-drive device 2 to move left and right.

[0040] Among them, the Y transmission device 2 includes: a Y motor 21, a Y motor mounting plate 22, a Y-direction pulley assembly 23, a Y-direction sensor baffle 24, a Y-direction drag chain 25, a Y-direction drag chain groove 26, a Y-direction linear module 27, a head mounting plate 28, a lifting module 29, and a brush module 30; the Y motor mounting plate 22, the Y-direction drag chain groove 26 and the head mounting plate 28 are all installed on the Y-direction linear module 27; the Y motor 21 is installed on the Y motor mounting plate 22, and the head mounting plate 28 is driven to move left and right through the Y-direction pulley assembly 23; the brush module 30 is installed on the lifting module 29, and the lifting module 29 drives the brush module 30 to rise and fall for pattern drawing.

[0041] Among them, the shield assembly 3 includes: a rear shield 31, a right shield 32, a front shield 33, and a left shield 34; the rear shield 31, the right shield 32, the front shield 33, and the left shield 34 are all installed on the profile frame 4, mainly used for safety protection and installation of electronic control components.

[0042] Among them, the profile frame 4 includes: front and rear profiles 35, a guard adapter plate 36, a left support plate 37, a cabinet foot 38, a right-angle bracket 39, left and right profiles 40, and a right support plate 41; the front and rear profiles 35 and the left and right profiles 40 are connected together through the right-angle bracket 39; the left support plate 37 and the right support plate 41 are installed on the left and right profiles 40, and are used to install the X-axis drag chain 9, the right guard 32 and the left guard 34.

[0043] Among them, the platform component 5 includes: a honeycomb aluminum plate 42, a steel sheet 43, a felt 44, and a strong magnetic wooden strip 45; the honeycomb aluminum plate 42 has four pieces, which are spliced ​​as a table top to provide a light and flat table top; the steel sheet 43 is flatly attached to the honeycomb aluminum plate 42 to provide a flat surface for the strong magnetic wooden strip 45 to attract; the felt 44 is flatly attached to the steel sheet 43 to increase the friction of the tufted base cloth to prevent the base cloth from moving when drawing lines; the strong magnetic wooden strip 45 is used to fix the tufted base cloth.

[0044] The tufted base fabric is laid flat on the platform assembly 5 and fixed with a strong magnetic wooden strip 45. After starting, the X-axis transmission device 1 and the Y-axis transmission device 2 drive the lifting module 29 to move to the starting point of the contour line to be drawn, and the lifting module 29 descends. The brush on the brush module 30 contacts the tufted base fabric and is driven by the X-axis transmission device 1 and the Y-axis transmission device 2 to draw the contour line. After completing the drawing of a contour line, the lifting module 29 rises, and the above actions are repeated to complete the drawing of the complete contour line.

Claims

1. An automatic line drawing machine for tufted base fabric, comprising: X-axis transmission device, Y-axis transmission device, shield assembly, profile frame, platform assembly; characterized in that: the Y-axis transmission device is connected to the X-axis transmission device; the X-axis transmission device is connected to the profile frame; the shield assembly is connected to the profile frame; the platform assembly is connected to the profile frame; Moreover, the X-axis transmission device is a dual-drive setting and the Y-axis transmission device controls the movement of the machine head in the plane X and Y directions; Moreover, after the machine head moves to the starting position, the lifting module descends, the brush contacts the tufting base fabric and starts to draw the outline of the pattern; Moreover, when a contour line is drawn, the lifting module drives the brush module to rise, so that the brush is lifted off the tufted base cloth, and is driven by the X and Y transmission devices to move to the starting point of the next contour line, and works in a cycle in sequence.

2. The automatic line drawing machine for tufted base fabric according to claim 1, characterized in that: The X-axis transmission device comprises: a baffle, a tensioner mounting plate, a guide rail, an X-axis drag chain, a module support plate, an open synchronous belt, a synchronous pulley, an axle seat, an X-axis transmission shaft, a motor bracket fixing plate, an X-motor bracket, an X-motor, an X-axis sensor baffle, a belt pull plate, and a driven wheel; the guide rail and the motor bracket fixing plate are installed on the profile frame; the X-motor drives the module support plate through the X-axis transmission shaft, the synchronous pulley and the open synchronous belt, thereby driving the Y-axis transmission device to move left and right.

3. The automatic line drawing machine for tufted base fabric according to claim 1, characterized in that: The Y transmission device includes: a Y motor, a Y motor mounting plate, a Y-direction pulley assembly, a Y-direction sensor baffle, a Y-direction drag chain, a Y-direction drag chain groove, a Y-direction linear module, a head mounting plate, a lifting module, and a brush module; the Y motor mounting plate, the Y-direction drag chain groove and the head mounting plate are fixedly mounted on the Y-direction linear module; the Y motor is mounted on the Y motor mounting plate, and the head mounting plate is driven to move left and right through the Y-direction pulley assembly; the brush module is mounted on the lifting module, and the lifting module drives the brush module to rise and fall to draw patterns.

4. The automatic line drawing machine for tufted base fabric according to claim 1, characterized in that: The shield assembly includes: a rear shield, a right shield, a front shield, and a left shield; the rear shield, right shield, front shield, and left shield are all installed on the profile frame, mainly used for safety protection and installation of electronic control components.

5. The automatic line drawing machine for tufted base fabric according to claim 1, characterized in that: The profile frame includes: front and rear profiles, a shield adapter plate, a left support plate, a cabinet foot, a right-angle bracket, left and right profiles, and a right support plate; the front and rear profiles and the left and right profiles are connected together through the right-angle bracket; the left support plate and the right support plate are installed on the left and right profiles for installing the X-axis drag chain and the right and left shields.

6. The automatic line drawing machine for tufted base fabric according to claim 1, characterized in that: The platform assembly includes: honeycomb aluminum plate, steel foil, felt, and strong magnetic wood strips; the honeycomb aluminum plate has four pieces, which are spliced ​​as a table top to provide a light and flat table top; the steel foil is flatly attached to the honeycomb aluminum plate to provide a flat surface for the strong magnetic wood strips to attract; the felt is flatly attached to the steel foil to increase the friction of the tufted base cloth and prevent the base cloth from moving when drawing lines; the strong magnetic wood strips are used to fix the tufted base cloth.

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