Industrial internet of things weak current controller detection device

Abstract

The utility model relates to the technical field of controller testing, in particular to an industrial internet of things weak current controller detection device which comprises a rack, a positioning jig installed on the rack, a transmission assembly, a visual detection assembly, a conductive contact assembly and a power connection driving assembly. The linear transmission module is installed on the rack, the positioning jig is installed on the linear transmission module, the rack is provided with a supporting frame, the transmission assembly is installed on the supporting frame, the visual detection assembly is installed on the transmission assembly, and the positioning jig is used for positioning the industrial internet-of-things weak current controller. The conductive contact assembly is used for being connected with the industrial Internet of Things weak current controller and supplying power, and the visual detection assembly is used for detecting light display after the industrial Internet of Things weak current controller is supplied with power. The industrial internet of things weak current controller detection device solves the problem of low manual detection efficiency of the existing industrial internet of things weak current controller, and is suitable for being matched with automatic mass production.

Description

Technical Field

[0001] The utility model relates to the technical field of controller testing, in particular to a detection device for a weak-current controller of an industrial Internet of Things. Background Art

[0002] The Industrial Internet of Things weak current controller is an electronic device used to control and manage Industrial Internet of Things devices. It is usually used in industrial automation systems to collect, transmit and process data to monitor, control and optimize various devices and systems. The Industrial Internet of Things weak current controller can be linked with other devices and systems to achieve automated control and optimization. It can automatically adjust device parameters and coordinate system operation according to preset rules and strategies to improve energy efficiency and production efficiency.

[0003] During the production process of the weak-current controller of the industrial Internet of Things, it is necessary to conduct tests, including functional tests and power-on tests. The existing testing process is all done manually, and automatic tests are not possible. Manual tests are costly, and long-term work can easily lead to inaccurate tests. Therefore, it is necessary to improve the existing testing methods. Utility Model Content

[0004] In order to solve the above problems, the utility model provides an industrial Internet of Things weak-current controller detection device which solves the problem of low efficiency of existing manual detection of industrial Internet of Things weak-current controllers and is suitable for cooperating with automated mass production.

[0005] The technical solution adopted by the utility model is: a detection device for an industrial Internet of Things weak-current controller, comprising a frame, a positioning fixture installed on the frame, a transmission component, a visual detection component, a conductive contact component and a power-connected drive component; a linear transmission module is installed on the frame, the positioning fixture is installed on the linear transmission module, the frame is provided with a support frame, the transmission component is installed on the support frame, the visual detection component is installed on the transmission component, the positioning fixture is used for positioning the industrial Internet of Things weak-current controller, the conductive contact component is used for connecting to the industrial Internet of Things weak-current controller and supplying power, and the visual detection component is used for detecting the light display of the industrial Internet of Things weak-current controller after power is supplied.

[0006] A further improvement to the above scheme is that a workbench is provided on the surface of the frame, a transmission guide rail is installed on the workbench, the linear transmission module is installed in the frame and one end extends to the workbench, the positioning fixture is installed on the linear transmission module, and the transmission guide rails are connected on both sides.

[0007] A further improvement to the above scheme is that the positioning fixture includes a fixture base plate installed on the linear transmission module, a positioning partition plate arranged on the fixture base plate, and a positioning end plate. There are multiple positioning partitions, and a fixture groove is formed between two adjacent positioning partitions. The industrial Internet of Things low-current controller is placed in the fixture groove, and the positioning end plate is used to position one end of the industrial Internet of Things low-current controller.

[0008] A further improvement to the above solution is that the support frame includes a support rod and a gantry frame arranged at the top of the support rod, one end of the support rod is connected to the frame, and the transmission assembly is installed on the gantry frame.

[0009] A further improvement to the above solution is that a protective plate is provided on the periphery of the support frame located on the gantry, and the protective plate extends toward the frame to shield the periphery of the positioning fixture.

[0010] A further improvement to the above solution is that a control box is provided on one side of the gantry, and the control box is provided with a display screen, and the display screen is used to display the detection situation or display the content detected by the visual detection component.

[0011] A further improvement to the above solution is that the transmission assembly is a linear module, the power drive assembly is an electric cylinder, the power drive assembly is mounted on the transmission assembly, and the conductive contact assembly is arranged on the power drive assembly.

[0012] A further improvement to the above scheme is that the visual detection component includes a first detection lens and a second detection lens, and the first detection lens and the second detection lens are respectively arranged on both sides of the power-connected drive component, the first detection lens is used to detect the power port of the industrial Internet of Things low-current controller, and the second detection lens is used to detect the light after the industrial Internet of Things low-current controller is powered on.

[0013] A further improvement to the above scheme is that the conductive contact component includes a contact substrate connected to the power drive component and a contact plug installed on the contact substrate, and the contact plug is used to be inserted into the power port of the industrial Internet of Things weak-current controller to power the industrial Internet of Things weak-current controller.

[0014] A further improvement to the above solution is that a groove is provided on the contact substrate, and the contact plug is installed on the groove.

[0015] The beneficial effects of the utility model are:

[0016] Compared with the existing detection of weak-current controllers of the industrial Internet of Things, the utility model locates the product through a positioning fixture, then detects the product once through a visual detection component, and then inserts the conductive contact component into the power port of the product through a transmission component and a power drive component, and then supplies power. After power supply, the light of the weak-current controller of the industrial Internet of Things turns on, and then the light is detected by a visual detection component to determine whether the weak-current controller of the industrial Internet of Things has a fault. This solves the problem of low efficiency of existing manual detection of weak-current controllers of the industrial Internet of Things, and is suitable for mass production in conjunction with automation.

[0017] The utility model can realize accurate positioning of the weak-current controller of the Industrial Internet of Things by means of a positioning fixture and a linear transmission module installed on the frame. This ensures the accuracy and stability of the detection device during visual inspection. The transmission component is installed on the support frame, which can effectively provide a stable transmission force and motion trajectory, so that the visual detection component can efficiently detect the weak-current controller of the Industrial Internet of Things. This greatly improves the speed and efficiency of the detection. The visual detection component is used to detect the light display of the weak-current controller of the Industrial Internet of Things after power is supplied. This is very important for verifying the normal power supply and working status of the weak-current controller of the Industrial Internet of Things. Through visual inspection, it is possible to quickly and accurately determine whether the light display is normal, thereby ensuring the normal operation of the weak-current controller of the Industrial Internet of Things.

[0018] The conductive contact component is used to connect to the industrial Internet of Things weak current controller and supply power. It provides reliable power contact to ensure that the industrial Internet of Things weak current controller can work properly. This design simplifies the power supply connection process and improves the convenience of installation and use. The entire detection device adopts a sturdy rack and support frame structure to ensure the stability and reliability of the device. The precise installation and commissioning of the transmission component and the visual detection component, as well as the reliable power supply of the conductive contact component, ensure the stability and durability of the device during long-term operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a three-dimensional schematic diagram of the utility model industrial Internet of Things weak current controller detection device;

[0020] Figure 2 for Figure 1 Main view schematic diagram of the weak current controller detection device of the industrial Internet of Things;

[0021] Figure 3 for Figure 1 A three-dimensional schematic diagram of the weak-current controller detection device of the Industrial Internet of Things from another perspective;

[0022] Figure 4 for Figure 3 A is an enlarged schematic diagram.

[0023] Explanation of the accompanying drawings: frame 1, linear transmission module 11, support frame 12, support rod 121, gantry 122, protective plate 123, control box 124, display screen 125, workbench 13, transmission guide rail 14, positioning fixture 2, fixture base plate 21, positioning partition 22, positioning end plate 23, transmission assembly 3, visual inspection assembly 4, first inspection lens 41, second inspection lens 42, conductive contact assembly 5, contact substrate 51, groove 511, contact plug 52, power drive assembly 6. DETAILED DESCRIPTION

[0024] In order to facilitate the understanding of the present invention, the present invention will be described more fully below with reference to the relevant drawings. The preferred embodiments of the present invention are given in the drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the present invention more thorough and comprehensive.

[0025] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be an intermediate element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be an intermediate element at the same time.

[0026] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention.

[0027] like Figure 1 to Figure 4As shown, in one embodiment of the utility model, a detection device for an industrial Internet of Things weak-current controller is involved, including a frame 1, a positioning fixture 2 installed on the frame 1, a transmission component 3, a visual detection component 4, a conductive contact component 5 and a power-connected drive component 6; a linear transmission module 11 is installed on the frame 1, the positioning fixture 2 is installed on the linear transmission module 11, the frame 1 is provided with a support frame 12, the transmission component 3 is installed on the support frame 12, the visual detection component 4 is installed on the transmission component 3, the positioning fixture 2 is used for positioning the industrial Internet of Things weak-current controller, the conductive contact component 5 is used to connect to the industrial Internet of Things weak-current controller and supply power, and the visual detection component 4 is used to detect the light display of the industrial Internet of Things weak-current controller after power is supplied. In this embodiment, the product is positioned by the positioning fixture 2, and then the product is inspected once by the visual inspection component 4, and then the conductive contact component 5 is inserted into the power port of the product through the transmission component 3 and the power drive component 6, and then power is supplied. After power supply, the light of the industrial Internet of Things weak current controller is turned on, and then the light is inspected by the visual inspection component 4, and the light is judged whether the industrial Internet of Things weak current controller has a fault. The problem of low efficiency of existing manual inspection of industrial Internet of Things weak current controllers is solved, and it is suitable for mass production with automation.

[0028] In the above embodiment, the positioning fixture 2 and the linear transmission module 11 installed on the frame 1 can accurately position the weak-current controller of the industrial Internet of Things. This ensures the accuracy and stability of the detection device during visual detection. The transmission component 3 is installed on the support frame 12, which can effectively provide a stable transmission force and motion trajectory, so that the visual detection component 4 can efficiently detect the weak-current controller of the industrial Internet of Things. This greatly improves the speed and efficiency of detection.

[0029] In the above embodiment, the visual detection component 4 is used to detect the light display after the industrial Internet of Things weak current controller is powered. This is very important for verifying the normal power supply and working state of the industrial Internet of Things weak current controller. Through visual detection, it is possible to quickly and accurately determine whether the light display is normal, thereby ensuring the normal operation of the industrial Internet of Things weak current controller.

[0030] In the above embodiment, the conductive contact component 5 is used to access the industrial Internet of Things weak current controller and supply power. It provides reliable power contact to ensure that the industrial Internet of Things weak current controller can work normally. This design simplifies the power connection process and improves the convenience of installation and use. The entire detection device adopts a sturdy frame 1 and support frame 12 structure, which can ensure the stability and reliability of the device. The precise installation and debugging of the transmission component 3 and the visual detection component 4, as well as the reliable power supply of the conductive contact component 5, ensure the stability and durability of the device during long-term operation.

[0031] A workbench 13 is provided on the surface of the frame 1, a transmission guide rail 14 is installed on the workbench 13, the linear transmission module 11 is installed in the frame 1 and one end extends to the workbench 13, the positioning fixture 2 is installed in the linear transmission module 11, and the two sides are connected to the transmission guide rail 14. In this embodiment, the positioning fixture 2 is transmitted through the cooperation of the transmission guide rail 14 and the linear transmission module 11, the product transmission stability is good, and the insertion accuracy and test stability are ensured.

[0032] The positioning fixture 2 includes a fixture base plate 21 installed on the linear transmission module 11, a positioning partition plate 22 and a positioning end plate 23 arranged on the fixture base plate 21, wherein the positioning partition plate 22 is provided with a plurality of fixture grooves, and a fixture groove is formed between two adjacent positioning partition plates 22, and the industrial Internet of Things weak current controller is placed in the fixture groove, and the positioning end plate 23 is used for positioning one end of the industrial Internet of Things weak current controller. In this embodiment, the precise positioning of the industrial Internet of Things weak current controller can be achieved through the design of the positioning partition plate 22 and the positioning end plate 23. The fixture groove formed between the positioning partition plates 22 provides a fixed space, so that the industrial Internet of Things weak current controller can be accurately placed in a specified position, ensuring that the test device performs accurate testing on it. The structural design of the fixture base plate 21 and the positioning partition plate 22 enables the positioning fixture 2 to have good stability and reliability. They can bear the weight of the industrial Internet of Things weak current controller, and maintain a stable fixed state during the test process, avoiding the influence of the test results due to position offset or shaking. The design of the positioning fixture 2 enables the industrial Internet of Things weak current controller to be quickly and accurately placed in the test device. This can improve the efficiency of the test, saving time and labor costs. At the same time, one end of the industrial Internet of Things weak-current controller is positioned by positioning the end plate 23, further ensuring the accuracy and consistency of the test.

[0033] The support frame 12 includes a support rod 121 and a gantry 122 arranged at the top of the support rod 121, one end of the support rod 121 is connected to the frame 1, and the transmission assembly 3 is installed on the gantry 122. Specifically, a protective plate 123 is provided on the periphery of the support frame 12 located at the gantry 122, and the protective plate 123 extends toward the frame 1 to form a shield for the periphery of the positioning fixture 2. In this embodiment, the structural design of the support rod 121 and the gantry 122 enables the support frame 12 to have good stability and load-bearing capacity. The support rod 121 is connected to the frame 1, and the gantry 122 provides support and stability to ensure the stability and accuracy of the transmission assembly 3 during the movement. A protective plate 123 is provided on the periphery of the support frame 12, and the protective plate 123 extends toward the frame 1 to form a shield for the periphery of the positioning fixture 2. In this way, the positioning fixture 2 can be effectively protected from interference and damage from the external environment, ensuring the safety and stability of the test device.

[0034] A control box 124 is provided on one side of the gantry 122, and the control box 124 is provided with a display screen 125, and the display screen 125 is used to display the detection situation or display the content detected by the visual detection component 4. In this embodiment, the control box 124 and the display screen 125 are used for display and control, which facilitates the expected control of the internal structure.

[0035] The transmission component 3 is a linear module, the power drive component 6 is an electric cylinder, the power drive component 6 is mounted on the transmission component 3, and the conductive contact component 5 is arranged on the power drive component 6. In this embodiment, the more commonly used linear modules and electric cylinders are selected as power output, which have good stability and high precision during the transmission process.

[0036] The visual detection component 4 includes a first detection lens 41 and a second detection lens 42, which are respectively arranged on both sides of the power connection drive component 6, and the first detection lens 41 is used to detect the power connection port of the industrial Internet of Things weak current controller, and the second detection lens 42 is used to detect the light after the industrial Internet of Things weak current controller is powered on. In this embodiment, the visual detection component 4 includes a first detection lens 41 and a second detection lens 42, which are respectively arranged on both sides of the power connection drive component 6. This design can realize multi-angle detection of the industrial Internet of Things weak current controller, and improves the comprehensiveness and accuracy of the detection. The first detection lens 41 is used to detect the power connection port of the industrial Internet of Things weak current controller. Through visual detection, the position, connection status and correctness of the power connection port can be judged to ensure the normal connection between the industrial Internet of Things weak current controller and the power supply, and avoid failures or poor operations caused by power connection problems. The second detection lens 42 is used to detect the light state of the industrial Internet of Things weak current controller after power is turned on. Through visual detection, the on and off of the light, color changes, etc. can be judged to verify whether the power supply of the industrial Internet of Things weak current controller is normal, and ensure that the equipment can correctly display the light signal when working. The visual inspection component 4 has high-precision imaging and image processing capabilities, and can capture and analyze small changes in the power ports and lights of the industrial IoT weak current controller. This helps to improve the accuracy of detection, reduce the possibility of misjudgment and missed detection, and improve the reliability and stability of the test device.

[0037] The conductive contact assembly 5 includes a contact substrate 51 connected to the power drive assembly 6 and a contact plug 52 installed on the contact substrate 51, and the contact plug 52 is used to be inserted into the power port of the industrial Internet of Things weak current controller to power the industrial Internet of Things weak current controller. Specifically, a pull groove 511 is provided on the contact substrate 51, and the contact plug 52 is installed on the pull groove 511. In this embodiment, the conductive contact assembly 5 includes a contact substrate 51 and a contact plug 52, and the contact plug 52 is used to be inserted into the power port of the industrial Internet of Things weak current controller to power it. Through the connection between the contact plug 52 and the power port, reliable power transmission can be achieved to ensure that the industrial Internet of Things weak current controller can work normally. A pull groove 511 is provided on the contact substrate 51, and the contact plug 52 is installed on the pull groove 511. This design enables the contact plug 52 to be firmly fixed on the contact substrate 51, avoiding unstable power transmission caused by shaking or loosening during plugging and unplugging. A stable connection method helps to improve the reliability and durability of the test device. The contact plug 52 is plugged into the power port of the industrial Internet of Things weak current controller to supply power. This plug-in and pull-out method is simple and convenient, and can quickly connect and disconnect the device. This can improve the convenience of operation and save time and labor costs.

[0038] The above embodiments only express several implementation methods of the utility model, and the descriptions are relatively specific and detailed, but they cannot be understood as limiting the scope of the utility model patent. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be based on the attached claims.

Claims

1. An industrial Internet of Things weak current controller detection device, characterized in that: It includes a frame, a positioning fixture installed on the frame, a transmission component, a visual detection component, a conductive contact component and a power drive component; a linear transmission module is installed on the frame, the positioning fixture is installed on the linear transmission module, the frame is provided with a support frame, the transmission component is installed on the support frame, the visual detection component is installed on the transmission component, the positioning fixture is used for positioning the industrial Internet of Things weak current controller, the conductive contact component is used for connecting to the industrial Internet of Things weak current controller and supplying power, and the visual detection component is used for detecting the light display of the industrial Internet of Things weak current controller after power is supplied; The visual detection component includes a first detection lens and a second detection lens, the first detection lens and the second detection lens are respectively arranged on both sides of the power-connected drive component, the first detection lens is used to detect the power connection port of the industrial Internet of Things weak-current controller, and the second detection lens is used to detect the light after the industrial Internet of Things weak-current controller is powered on; The conductive contact assembly includes a contact substrate connected to the power drive assembly and a contact plug installed on the contact substrate. The contact plug is used to be inserted into the power port of the industrial Internet of Things weak-current controller to power the industrial Internet of Things weak-current controller.

2. The industrial Internet of Things weak current controller detection device according to claim 1 is characterized in that: A workbench is provided on the surface of the frame, a transmission guide rail is installed on the workbench, the linear transmission module is installed in the frame and one end extends to the workbench, the positioning fixture is installed on the linear transmission module, and the transmission guide rails are connected on both sides.

3. The industrial Internet of Things weak current controller detection device according to claim 2 is characterized in that: The positioning fixture includes a fixture base plate installed on the linear transmission module, a positioning partition plate arranged on the fixture base plate, and a positioning end plate. There are multiple positioning partition plates, and a fixture groove is formed between two adjacent positioning partition plates. The industrial Internet of Things weak-current controller is placed in the fixture groove, and the positioning end plate is used to position one end of the industrial Internet of Things weak-current controller.

4. The industrial Internet of Things weak current controller detection device according to claim 1 is characterized in that: The support frame comprises a support rod and a gantry frame arranged at the top end of the support rod, one end of the support rod is connected to the frame, and the transmission assembly is installed on the gantry frame.

5. The industrial Internet of Things weak current controller detection device according to claim 4 is characterized in that: The support frame is provided with a protective plate on the periphery of the gantry, and the protective plate extends toward the frame to shield the periphery of the positioning fixture.

6. The industrial Internet of Things weak current controller detection device according to claim 4 is characterized in that: A control box is arranged on one side of the gantry, and the control box is arranged with a display screen, and the display screen is used to display the detection situation or the content detected by the visual detection component.

7. The industrial Internet of Things weak current controller detection device according to claim 1 is characterized in that: The transmission assembly is a linear module, the power-connected drive assembly is an electric cylinder, the power-connected drive assembly is mounted on the transmission assembly, and the conductive contact assembly is arranged on the power-connected drive assembly.

8. The industrial Internet of Things weak current controller detection device according to claim 1 is characterized in that: A groove is provided on the contact substrate, and the contact plug is installed on the groove.

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