Tab insertion device capable of keeping depth consistent

By designing a pole ear insertion device including a damper, a return spring and a servo motor, the problem of easy bending or breaking when the pole ear is plugged in in the prior art is solved, ensuring the consistency of the insertion depth and improving the use effect of lithium batteries.

CN222953137UActive Publication Date: 2025-06-06GUIZHOU TAIJIANG HUASHENG DIANYUAN MFG CO LTD
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Patent Information

Application Number
CN202421442757.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-24
Publication Date
2025-06-06
Estimated Expiration
2034-06-24

AI Technical Summary

Technical Problem

The existing pole ear insertion device can easily cause the pole ear to bend or break during plugging, and the insertion depth is inconsistent, affecting the use effect of lithium batteries.

Method used

An ear insertion device including a base, a support column, a connecting rod, a storage disc, a servo motor, a transmission rod, a damper and a return spring is designed. The ears are clamped by providing appropriate pressure through the damper and return spring, and the transmission rod and extrusion plate are driven by the servo motor to ensure that the depth of the ears are inserted is consistent.

Benefits of technology

It effectively avoids bending and breaking of the electrode during the plug-in process, ensures the consistent depth of the electrode insertion, and improves the use effect of lithium batteries.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of lithium battery production, and discloses a tab insertion device capable of keeping depth consistency, which comprises a base, one side of the top of the base is fixedly connected with a support column, the top of the inner wall of the support column is rotatably connected with a connecting rod, and the surface of the connecting rod is rotatably connected with a storage disc; the inserting mechanism comprises a first supporting frame, the first supporting frame is fixed to the middle of the top of the base, one side of the first supporting frame is fixedly connected with a servo motor, the output end of the servo motor is fixedly connected with a first transmission rod, and the surface of one end of the first transmission rod is in meshed connection with a transmission block; the surface of the transmission block is in engaged connection with a transmission belt, and the surface of the transmission belt is in engaged connection with a second transmission rod. According to the utility model, proper pressure can be provided for the extrusion plate through the damper and the reset spring to clamp the tab, so that the tab can be inserted in cooperation with equipment, and the damage to the tab can be avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of lithium battery production, in particular to a pole ear insertion device capable of maintaining a consistent depth. Background Art

[0002] The tab is a raw material for lithium-ion polymer battery products. Since the use of lithium batteries relies on the tab to transmit current, the tab is usually installed inside the battery by plugging. The tab is thin, and it needs to remain flat during plugging. This requires a tab insertion device that can maintain a consistent depth. Therefore, the existing tab insertion device that can maintain a consistent depth has been continuously innovated and developed. It can be seen that the current tab insertion device that can maintain a consistent depth basically meets people's needs, but there are still some problems.

[0003] The existing tab insertion device usually clamps the rolled tab by a clamping arm or a roller and directly inserts the tab into the lithium battery.

[0004] However, when the existing device is plugging the pole ear, since the pole ear is rolled up in the storage tray before plugging, wrinkles are inevitable on its surface when the pole ear is taken out. At this time, if the pole ear is directly inserted into the battery, it is inevitable that it will bend and break, and the insertion depth of the pole ear in the lithium battery will be inconsistent. Therefore, there is an urgent need for a pole ear insertion device that can maintain a consistent depth to solve the above problems. Utility Model Content

[0005] The utility model aims to provide a tab insertion device capable of maintaining a consistent depth, so as to solve the problem in the above background technology that the tab will inevitably be bent or broken when the tab is directly inserted into a lithium battery.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solution, which discloses a tab insertion device capable of maintaining a consistent depth, comprising a base, a support column is fixedly connected to one side of the top of the base, a connecting rod is rotatably connected to the top of the inner wall of the support column, and a storage tray is rotatably connected to the surface of the connecting rod;

[0007] The plug-in mechanism includes a first support frame, which is fixed to the middle part of the top of the base, a servo motor is fixedly connected to one side of the first support frame, and the output end of the servo motor is fixedly connected to the first transmission rod, the surface of one end of the first transmission rod is meshingly connected to a transmission block, the surface of the transmission block is meshingly connected to a transmission belt, the surface of the transmission belt is meshingly connected to the second transmission rod, and one end of the first transmission rod and the second transmission rod are rotatably connected to the inner wall of the first support frame, the surfaces of the first transmission rod and the second transmission rod are both fixedly connected to connecting blocks, dampers are fixedly connected around the surface of the connecting block, a first return spring is arranged on the surface of the damper, one end of the damper is fixedly connected to an extrusion plate, and both sides of the transmission block are rotatably connected to the middle part of the inner wall of the first support frame.

[0008] As a preferred technical solution of the utility model, inner walls at both ends of the connecting rod are slidably connected with blocks, a second return spring is provided on one side of the block, and the storage tray is located on one side of the block.

[0009] As a preferred technical solution of the utility model, both sides of the middle part of the connecting rod are fixedly connected to limit plates, and the limit plates are located on the other side of the storage tray.

[0010] As a preferred technical solution of the utility model, a mounting frame is fixedly connected to the other side of the top of the base, and a threaded rod is threadedly connected to the inner wall of the top of the mounting frame.

[0011] As a preferred technical solution of the utility model, the top end of the threaded rod is fixedly connected to a hand wheel, and the bottom end of the threaded rod is fixedly connected to a gasket.

[0012] As a preferred technical solution of the utility model, a protection box is fixedly connected to one side of the first support frame, and the surface of the servo motor is fixedly connected to the inner wall of the protection box.

[0013] As a preferred technical solution of the utility model, a second support frame is fixedly connected to the middle of the top of the base, and a guide roller is rotatably connected to the inner wall of the second support frame.

[0014] As a preferred technical solution of the utility model, the surface of the extrusion plate is arc-shaped, and the storage tray and the extrusion plate are located on the same straight line.

[0015] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0016] 1. The utility model can provide appropriate pressure for the extrusion plate to clamp the pole ear through the damper and the return spring. When the extrusion plate moves around the transmission rod to clamp and transport, the surface of the pole ear can be squeezed to flatten the wrinkles on the surface of the pole ear, and the pole ear can be plugged in with the equipment. The force provided by the damper and the spring can also avoid damage to the pole ear. When the servo motor drives the two sets of connecting blocks to rotate, the rotation frequency of the two sets of extrusion plates is consistent, so that the depth of the two sets of pole ears inserted into the battery is consistent, thereby improving the use effect of the battery produced by the equipment.

[0017] 2. The utility model pushes the two groups of blocks into the connecting rod, thereby facilitating the staff to replace the storage tray on the surface of the connecting rod. After the storage tray is replaced, the reset spring pushes the block to move, thereby fixing the storage tray to the surface of the connecting rod. This structure simplifies the steps for replacing the storage tray, thereby facilitating the staff to implement. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural stereogram of the equipment of the utility model;

[0019] Figure 2 This is a structural stereogram of the extruded plate of the utility model;

[0020] Figure 3 This is a structural cross-sectional view of the installation frame of the utility model;

[0021] Figure 4 This is a structural stereogram of the support column of the utility model;

[0022] Figure 5 This is a structural driving diagram of the transmission rod of the utility model.

[0023] In the figure: 1. base; 2. support column; 3. connecting rod; 4. storage tray; 5. servo motor; 6. first transmission rod; 7. transmission block; 8. transmission belt; 9. second transmission rod; 10. connecting block; 11. damper; 12. first return spring; 13. extrusion plate; 14. clamping block; 15. second return spring; 16. mounting frame; 17. threaded rod; 18. hand wheel; 19. gasket; 20. first support frame; 21. protective box; 22. second support frame; 23. guide roller; 24. limit plate. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] See also Figure 1 , Figure 2 and Figure 5 , a tab insertion device capable of maintaining a consistent depth: comprising a base 1, a support column 2 is fixedly connected to one side of the top of the base 1, a connecting rod 3 is rotatably connected to the top of the inner wall of the support column 2, and a storage tray 4 is rotatably connected to the surface of the connecting rod 3;

[0026] The plug-in mechanism includes a first support frame 20, which is fixed to the middle part of the top of the base 1. A servo motor 5 is fixedly connected to one side of the first support frame 20, and the output end of the servo motor 5 is fixedly connected to the first transmission rod 6. The surface of one end of the first transmission rod 6 is meshedly connected to a transmission block 7, and the surface of the transmission block 7 is meshedly connected to a transmission belt 8, and the surface of the transmission belt 8 is meshedly connected to a second transmission rod 9, and one end of the first transmission rod 6 and the second transmission rod 9 is rotatably connected to the inner wall of the first support frame 20, and the surfaces of the first transmission rod 6 and the second transmission rod 9 are both fixedly connected to a connecting block 10, and a damper 11 is fixedly connected to the surface of the connecting block 10 around the surface, and a first return spring 12 is provided on the surface of the damper 11, and one end of the damper 11 is fixedly connected to an extrusion plate 13, and both sides of the transmission block 7 are rotatably connected to the middle part of the inner wall of the first support frame 20.

[0027] When using a tab insertion device that can maintain consistent depth, first install the storage tray 4 with the tab rolled up on the surface of the connecting rod 3, then place one end of the tab between the two groups of extrusion plates 13, raise the damper 11 and the first return spring 12 to push the extrusion plate 13 to move, so that the two groups of extrusion plates 13 clamp the tab, then connect the servo motor 5 to the power supply, the output end of the servo motor 5 drives the first transmission rod 6 to rotate, the rotation engagement of the first transmission rod 6 drives the transmission block 7 to rotate, the rotation of the transmission block 7 drives the second transmission rod 9 to rotate through the transmission belt 8, the first transmission rod 6 rotates clockwise, and the second transmission rod 9 rotates counterclockwise, thereby driving the surface extrusion plate 13 to move relative, the extrusion plate 13 clamps the tab by relative movement, and when inserting the tab, the movement of the tab drives the storage tray 4 to rotate, thereby inserting the tab in the storage tray 4 into the battery.

[0028] See also Figure 1 and Figure 4The inner walls at both ends of the connecting rod 3 are slidably connected with a block 14, a second return spring 15 is provided on one side of the block 14, and the storage tray 4 is located on one side of the block 14, and the two sides of the middle part of the connecting rod 3 are fixedly connected with a limit plate 24, and the limit plate 24 is located on the other side of the storage tray 4.

[0029] After the pole ears in the storage tray 4 are used up, push the block 14 to put the block 14 into the connecting rod 3, then remove the storage tray 4 on the surface of the connecting rod 3, place the storage tray 4 with the pole ears rolled up on both ends of the connecting rod 3, and then release the block 14, so that the second return spring 15 drives the block 14 to move, and moves the block 14 to one side of the storage tray 4, so that the storage tray 4 is installed between the limit plate 24 and the block 14.

[0030] See also Figure 1 and Figure 3 A mounting frame 16 is fixedly connected to the other side of the top of the base 1, a threaded rod 17 is threadedly connected to the inner wall of the top of the mounting frame 16, a hand wheel 18 is fixedly connected to the top of the threaded rod 17, and a gasket 19 is fixedly connected to the bottom of the threaded rod 17.

[0031] Before plugging the tabs, place the battery in the mounting frame 16 first, then turn the hand wheel 18. The rotation of the hand wheel 18 drives the threaded rod 17 at the bottom to rotate. After the threaded rod 17 rotates at the top of the mounting frame 16, it descends, thereby driving the gasket 19 at the bottom to descend, so that the gasket 19 is overlapped to the top of the battery, thereby clamping the battery and fixing it in the mounting frame 16.

[0032] See also Figure 1 and Figure 2 A protective box 21 is fixedly connected to one side of the first support frame 20, and the surface of the servo motor 5 is fixedly connected to the inner wall of the protective box 21. A second support frame 22 is fixedly connected to the middle of the top of the base 1, and a guide roller 23 is rotatably connected to the inner wall of the second support frame 22. The surface of the extrusion plate 13 is arc-shaped, and the storage tray 4 and the extrusion plate 13 are located on the same straight line.

[0033] The protection box 21 can protect the servo motor 5. Before plugging in the pole lug, one end of the pole lug is first passed through two sets of guide rollers 23 so that the two sets of guide rollers 23 limit the moving trajectory of the pole lug to avoid deviation in the position of the pole lug when plugging in the pole lug.

[0034] Working principle: when using a pole ear insertion device that can maintain consistent depth, first install the storage tray 4 with the pole ear rolled up on the surface of the connecting rod 3, and then fix the battery to the installation frame 16, so that the gasket 19 clamps the battery, and then pass one end of the pole ear in the storage tray 4 through two groups of guide rollers 23 and the extrusion plate 13, insert one end of the pole ear into one side of the battery, and then drive the two groups of connecting blocks 10 to rotate through the servo motor 5, so that the connecting block 10 drives the two groups of extrusion plates 13 to move relative to each other, thereby clamping the pole ear and inserting the rolled pole ear in the storage tray 4 into the battery.

[0035] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A tab insertion device capable of maintaining a consistent depth, comprising a base (1), characterized in that: A support column (2) is fixedly connected to one side of the top of the base (1); a connecting rod (3) is rotatably connected to the top of the inner wall of the support column (2); and a storage tray (4) is rotatably connected to the surface of the connecting rod (3); The plug-in mechanism comprises a first support frame (20), wherein the first support frame (20) is fixed to the middle part of the top of the base (1), a servo motor (5) is fixedly connected to one side of the first support frame (20), an output end of the servo motor (5) is fixedly connected to a first transmission rod (6), a surface of one end of the first transmission rod (6) is meshedly connected to a transmission block (7), a surface of the transmission block (7) is meshedly connected to a transmission belt (8), a surface of the transmission belt (8) is meshedly connected to a second transmission rod (9), and the first transmission rod One end of the first transmission rod (6) and the second transmission rod (9) are rotatably connected to the inner wall of the first support frame (20), the surfaces of the first transmission rod (6) and the second transmission rod (9) are fixedly connected with a connecting block (10), the four sides of the surface of the connecting block (10) are fixedly connected with a damper (11), the surface of the damper (11) is provided with a first return spring (12), one end of the damper (11) is fixedly connected with an extrusion plate (13), and the two sides of the transmission block (7) are rotatably connected to the middle part of the inner wall of the first support frame (20).

2. A tab insertion device capable of maintaining a consistent depth according to claim 1, characterized in that: The inner walls at both ends of the connecting rod (3) are slidably connected with a clamping block (14), a second return spring (15) is provided on one side of the clamping block (14), and the storage tray (4) is located on one side of the clamping block (14).

3. The tab insertion device capable of maintaining a consistent depth according to claim 1, characterized in that: The two sides of the middle part of the connecting rod (3) are fixedly connected to the limiting plates (24), and the limiting plates (24) are located on the other side of the storage tray (4).

4. The tab insertion device capable of maintaining a consistent depth according to claim 1, characterized in that: The other side of the top of the base (1) is fixedly connected to a mounting frame (16), and the inner wall of the top of the mounting frame (16) is threadedly connected to a threaded rod (17).

5. The tab insertion device capable of maintaining a consistent depth according to claim 4, characterized in that: The top end of the threaded rod (17) is fixedly connected to a hand wheel (18), and the bottom end of the threaded rod (17) is fixedly connected to a gasket (19).

6. The tab insertion device capable of maintaining a consistent depth according to claim 1, characterized in that: A protection box (21) is fixedly connected to one side of the first support frame (20), and a surface of the servo motor (5) is fixedly connected to an inner wall of the protection box (21).

7. The tab insertion device capable of maintaining a consistent depth according to claim 1, characterized in that: A second support frame (22) is fixedly connected to the middle of the top of the base (1), and a guide roller (23) is rotatably connected to the inner wall of the second support frame (22).

8. The tab insertion device capable of maintaining a consistent depth according to claim 1, characterized in that: The surface of the extrusion plate (13) is arc-shaped, and the storage tray (4) and the extrusion plate (13) are located on the same straight line.