External water gap structure and box body structure
By setting up a support plate on the water-cooled plate of the water-cooled system and setting the nylon tube and flange on the support plate, the problem of the flange occupying the water-cooled plate space is solved, effective cooling of the battery pack is achieved, and the safety performance and overall structure of the battery pack are improved through the box structure.
Patent Information
- Application Number
- CN202421662655.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-12
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-07-12
AI Technical Summary
In the existing water-cooling system, the flange occupies the space of the water-cooling plate, resulting in a reduction in the cooling space of the battery pack and affecting the cooling effect of the battery pack.
By setting up a support plate on the water-cooled plate and setting the nylon tube and flange on the support plate, the nylon tube and flange do not occupy the space of the water-cooled plate. At the same time, the battery pack and nylon tube are separated by the box structure to prevent the impact of water leakage and impact on the battery pack.
The complete cooling space possession of the battery pack on the water-cooled plate is achieved, the cooling effect of the battery pack is improved, and the safety performance and overall structure of the battery pack are improved through the box structure.
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Figure CN222953195U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of water cooling systems, and in particular to an external water inlet structure and a box structure. Background Art
[0002] The battery pack is the core of new energy vehicles, but the battery has poor heat dissipation performance and is greatly affected by temperature, which affects the application and promotion of new energy vehicles. The heat dissipation performance of the battery pack needs to be guaranteed. The water cooling system is an important part of the thermal management system in the battery pack, and the manufacturing process is complex and requires high precision.
[0003] In the related technology, the water cooling system includes a flange, two nylon tubes and a water cooling plate. A flow channel is opened on the water cooling plate. The flange is fixedly connected to the water cooling plate, and the two nylon tubes are connected through the flange and the water cooling plate, so that water enters the flow channel from one nylon tube and then flows out from the other nylon tube.
[0004] Since the flange is arranged on the water cooling plate and the battery pack needs to be arranged on the water cooling plate, the flange occupies a certain space of the water cooling plate, thereby reducing the cooling space of the battery pack on the water cooling plate, thus affecting the cooling effect of the battery pack. Utility Model Content
[0005] In order to improve the problem of nylon tubes occupying the space of the water cooling plate, the present application provides an external water inlet structure and a box structure.
[0006] The present application provides an external nozzle structure and a box structure, which adopts the following technical solutions:
[0007] An external water inlet structure includes a water cooling plate, a nylon tube and a flange. A flow channel is opened on the water cooling plate, a support plate is provided on the water cooling plate, the flow channel is opened on the support plate, the nylon tube and the flange are both arranged on the support plate, the nylon tube is connected to the flow channel, and the flange is used to fix the nylon tube.
[0008] By adopting the above technical solution, the support plate is set on the water-cooling plate, and the nylon tube and the flange are both set on the support plate, so that the nylon tube and the flange will not occupy the space of the water-cooling plate, so that the battery pack can completely occupy the cooling space of the water-cooling plate, and will not affect the cooling effect of the battery pack; at the same time, the nylon tube and the flange are both located on the support plate, so that the nylon tube and the flange are not in contact with the battery pack, thereby reducing the impact of water flowing out of the nylon tube on the battery pack when the sealing is poor.
[0009] Optionally, a profile is provided on the support plate, the nylon tube and the flange are both arranged on the profile, and a connecting pipe is provided on the profile, and the connecting pipe is used to connect the nylon tube and the flow channel.
[0010] By adopting the above technical solution, the nylon tube and the flange are both arranged on the profile, and the connecting pipe is connected to the nylon tube and the flow channel, so that the profile protects the connecting pipe, reduces the instability of the connection between the nylon tube and the connecting pipe during collision, and further enhances the connection stability of the nylon tube, the connecting pipe and the water cooling plate.
[0011] Optionally, a pre-buried groove is provided on the profile, and the pre-buried groove is used for pre-buried welding rings.
[0012] By adopting the above technical solution, the welding ring is pre-buried in the pre-buried groove, and the groove wall of the pre-buried groove limits the welding ring, so that the welding ring can be stably located in the pre-buried groove, thereby realizing the mutual fixation of the profile and the support plate, making the pre-buried welding ring between the profile and the support plate more firmly fixed, and further increasing the reliability of the profile and the support plate.
[0013] Optionally, the embedded groove extends along the circumference of the profile.
[0014] By adopting the above technical solution, the embedded groove extends along the circumference of the profile, so that the embedded welding ring can surround the circumference of the profile, allowing the welding ring to fix the profile circumferentially, thereby making the profile and the support plate more securely fixed and reducing the movement of the profile on the support plate due to impact.
[0015] Optionally, the profile is provided with a through hole, and a reinforcing plate is provided in the through hole.
[0016] By adopting the above technical solution, through holes are opened on the profile, the weight of the profile can be reduced, and the manufacturing cost of the profile can be saved, so that more profiles can be manufactured with the same volume of material; by arranging the reinforcing plate in the perforation, the reinforcing plate can increase the structural strength of the profile, so that the profile can ensure its own structural strength when the perforation is opened.
[0017] In the second aspect, the box structure provided by the present application adopts the following technical solution:
[0018] A box structure comprises an external water inlet structure and a box, wherein the box is arranged on a water cooling plate and is located between a battery pack and a nylon tube.
[0019] By adopting the above technical solution, the box is located between the battery pack and the nylon tube, so that the box can separate the battery pack and the nylon tube, so that the nylon tube cannot directly contact the battery pack. If there is a problem with the sealing of the nylon tube, the water leaking from the nylon tube will be limited by the box and will not directly contact the battery pack, thereby further improving the safety performance of the battery pack; at the same time, if the nylon tube is impacted, the nylon tube will abut the box, allowing the box to protect the battery pack, avoiding problems with the battery pack due to impact, reducing damage to the battery pack, increasing the safety performance of the battery pack, and improving the structural strength of the overall structure.
[0020] Optionally, the box body and the profile are fixed by argon arc welding.
[0021] By adopting the above technical solution, the profile is fixed to the box through argon arc welding. Argon arc welding is a high-quality welding method with the advantages of high weld quality, small welding deformation, strong adaptability, etc., which can increase the stability and safety between the profile and the box.
[0022] Optionally, the box body extends along the circumference of the water cooling plate.
[0023] By adopting the above technical solution, the box body is extended along the circumference of the water cooling plate so that the box body covers the battery pack, allowing the box body to prevent water from entering the box body from outside the box body, thereby improving the protection effect on the battery pack.
[0024] In summary, the present application includes at least one of the following beneficial technical effects:
[0025] 1. The support plate is arranged on the water-cooled plate, and the nylon tube and the flange are arranged on the support plate, so that the nylon tube and the flange will not occupy the space of the water-cooled plate, so that the battery pack can completely occupy the cooling space of the water-cooled plate, and will not affect the cooling effect of the battery pack; at the same time, the nylon tube and the flange are both located on the support plate, so that the nylon tube and the flange are not in contact with the battery pack, thereby reducing the impact of the nylon tube and the flange on the battery pack when the sealing is poor.
[0026] 2. The box is located between the battery pack and the nylon tube, so that the box can separate the battery pack and the nylon tube, so that the nylon tube cannot directly contact the battery pack. If there is a problem with the sealing of the nylon tube, the water leaking from the nylon tube will be limited by the box and will not directly contact the battery pack, thereby further improving the safety performance of the battery pack. At the same time, if the nylon tube is impacted, the nylon tube will abut the box, allowing the box to protect the battery pack, avoid problems with the battery pack due to impact, reduce damage to the battery pack, increase the safety performance of the battery pack, and improve the structural strength of the overall structure. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a schematic diagram of the structure of an embodiment of the present application;
[0028] Figure 2 yes Figure 1 A magnified schematic diagram of part A;
[0029] Figure 3 It is an exploded schematic diagram of the highlighted profile in the embodiment of the present application.
[0030] Figure numerals: 1. Box body; 11. Water cooling plate; 12. Nylon tube; 13. Flange; 14. Flow channel; 15. Support plate; 16. Profile; 161. Embedded groove; 162. Perforation; 163. Reinforcement plate; 164. Installation groove; 17. Connecting pipe. DETAILED DESCRIPTION
[0031] The following is combined with Figure 1-3 This application is described in further detail.
[0032] This embodiment discloses an external water inlet structure and a box structure. Figure 1 and Figure 2 A box structure includes a box 1 and an external water inlet structure. The external water inlet structure includes a water cooling plate 11, two nylon tubes 12 and two flanges 13. The box 1 is fixedly connected to the surface of the water cooling plate 11, and the box 1 surrounds the circumference of the water cooling plate 11. The battery pack is installed inside the box 1, that is, the box 1 is located on the side of the nylon tube 12 facing the battery pack.
[0033] Reference Figure 2 and Figure 3 A support plate 15 is integrally formed on the water-cooling plate 11, and a flow channel 14 is provided on the water-cooling plate 11, and the flow channel 14 is connected to the support plate 15. A profile 16 is provided on the support plate 15, and the profile 16 and the box body 1 are connected by argon arc welding. A mounting groove 164 for inserting the support plate 15 is provided on the surface of the profile 16. When the support plate 15 is inserted into the mounting groove 164, the profile 16 is positioned on the support plate 15. An embedded groove 161 is provided on the bottom wall of the mounting groove 164, and the embedded groove 161 surrounds the circumference of the profile 16. A welding ring is embedded in the embedded groove 161 to facilitate welding and fixing of the profile 16 and the support plate 15.
[0034] Reference Figure 2 and Figure 3 A through hole 162 is formed on the side of the profile 16, and two reinforcing plates 163 are integrally formed in the through hole 162. The two reinforcing plates 163 abut against the hole wall of the through hole 162, that is, the reinforcing plates 163 are used to strengthen the structural strength of the profile 16. Two connecting pipes 17 are fixedly connected to the profile 16, one of which is connected to the inlet of the flow channel 14, and the other connecting pipe 17 is connected to the outlet of the flow channel 14. One of the connecting pipes 17 is connected to one of the nylon tubes 12, and the other connecting pipe 17 is connected to the other nylon tube 12. The flange 13 is fixedly connected to the profile 16 by bolts, so that the connecting pipe 17 and the nylon tube 12 are fixed to each other.
[0035] The implementation principle of an external water inlet structure and a box structure in an embodiment of the present application is as follows: the coolant enters from one of the nylon tubes 12, enters the flow channel 14 through the connecting tube 17 connected to the nylon tube 12, and then flows out from the flow channel 14 through the connecting tube 17 connected to another nylon tube 12 and another nylon tube 12, thereby realizing the flow of the coolant.
[0036] Unless otherwise defined, the technical terms or scientific terms used in this application should be understood by people with ordinary skills in the field to which this application belongs. The words "first", "second", "third" and similar words used in the specification and claims of this application do not indicate any order, quantity or importance, but are only used to distinguish different components. "One" or "one" and similar words do not indicate a quantitative limit, but indicate that there is at least one. "Include" or "comprise" and similar words mean that the elements or objects appearing before "include" or "comprise" include the elements or objects listed after "include" or "comprise" and their equivalents, and do not exclude other elements or objects. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.
[0037] The above description is only a preferred embodiment of the present application and is not intended to limit the present application. Any modifications, equivalent substitutions, improvements, etc. made within the design concept of the present application should be included in the protection scope of the present application.
Claims
1. An external water inlet structure, comprising a water cooling plate (11), a nylon tube (12) and a flange (13), wherein a flow channel (14) is provided on the water cooling plate (11), characterized in that: A support plate (15) is provided on the water cooling plate (11), the flow channel (14) is opened on the support plate (15), the nylon tube (12) and the flange (13) are both arranged on the support plate (15), the nylon tube (12) and the flow channel (14) are connected, and the flange (13) is used to fix the nylon tube (12).
2. The external nozzle structure according to claim 1, characterized in that: The support plate (15) is provided with a profile (16), the nylon tube (12) and the flange (13) are both arranged on the profile (16), and the profile (16) is provided with a connecting pipe (17), and the connecting pipe (17) is used to connect the nylon tube (12) and the flow channel (14).
3. An external nozzle structure according to claim 2, characterized in that: The profile (16) is provided with a pre-buried groove (161), and the pre-buried groove (161) is used for pre-buried welding rings.
4. The external nozzle structure according to claim 3, characterized in that: The embedded groove (161) extends along the circumference of the profile (16).
5. The external nozzle structure according to claim 2, characterized in that: The profile (16) is provided with a through hole (162), and a reinforcing plate (163) is provided in the through hole (162).
6. A box structure, characterized in that: It comprises the external water inlet structure and a box body (1) according to any one of claims 2 to 5, wherein the box body (1) is arranged on a water cooling plate (11), and the box body (1) is located between a battery pack and a nylon tube (12).
7. A box structure according to claim 6, characterized in that: The box body (1) and the profile (16) are fixed by argon arc welding.
8. A box structure according to claim 6, characterized in that: The box body (1) extends along the circumference of the water cooling plate (11).