Auxiliary device for solar cell panel production
By designing an auxiliary device for solar panel production that combines a screw transmission mechanism and a hydraulic rod, the problem that the support frame cannot automatically adjust the inclination angle in the prior art is solved, and the automatic adjustment of the solar panel during testing is achieved and the accuracy of testing is higher.
Patent Information
- Application Number
- CN202421992601.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-16
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-08-16
AI Technical Summary
In the prior art, the frame used to support solar panels does not have the function of freely and automatically adjusting the inclination angle, which leads to inconvenience in the testing process.
An auxiliary device for solar panel production is designed, and the support plate can freely and automatically adjust the inclination angle within a large range through the combination of a screw transmission mechanism and a hydraulic rod.
It realizes that the solar panel can automatically adjust the optimal test inclination angle according to the needs during testing, which reduces the need for manual adjustment and improves the convenience and accuracy of testing.
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Figure CN222954318U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of solar panel production, in particular to an auxiliary device for solar panel production. Background Art
[0002] Testing and quality assurance are the final stages in the production process of solar panels, ensuring that they meet performance, reliability and safety standards. These steps include comprehensive testing and inspection to evaluate the functionality, efficiency and durability of solar panels before they can be installed. A series of tests include electrical testing, insulation resistance testing, visual inspection, and environmental testing. Environmental testing subjects panels to simulated conditions such as temperature changes, humidity, UV exposure, and mechanical stress. These tests evaluate how well the panels perform under severe weather and prolonged sunlight exposure.
[0003] When conducting simulation tests, the test solar panels are usually placed on test racks to conduct various simulation tests. However, different simulation tests have different focuses. This means that in order to obtain the best detection effect of the solar panels, it is necessary to adjust the inclination angle during the test. Different test instruments may have different installation heights. It is also necessary to adjust the inclination angle of the solar panels during the test to make the test data of the instrument more accurate. However, the rack supporting the solar panels during the test usually does not have the function of freely and automatically adjusting the inclination angle, which will bring many inconveniences to the test process. Therefore, in view of the above problems, an auxiliary device for solar panel production is proposed. Utility Model Content
[0004] The technical problem to be solved by the utility model is to provide an auxiliary device for the production of solar panels. The auxiliary device for the production of solar panels can work through the combination of a screw transmission mechanism and a hydraulic rod, so that the support plate can freely and automatically adjust the tilt angle within a larger range, thereby allowing the solar panel placed thereon to be at the optimal test tilt angle according to the test requirements, bringing convenience to the test work, without the need for workers to manually adjust the tilt angle of the solar panel or replace the solar test bracket according to the test items, solving the technical problem in the prior art that the frame used to support the solar panel during testing does not have the function of freely and automatically adjusting the tilt angle, thereby causing many inconveniences to the test process.
[0005] The technical solution adopted by the embodiment of the present application to solve the technical problem is:
[0006] An auxiliary device for producing solar panels comprises a base, the front end of which is rotatably connected to a support plate, a screw transmission mechanism which is installed in the middle of the upper end surface of the base and is used to drive a sliding table, a hydraulic rod, the upper end of which is rotatably connected to the support plate through an articulated seat, and the lower end of which is rotatably connected to the sliding table through an articulated seat, and a guide member which is arranged at the rear side of the base and the support plate.
[0007] Through the above-mentioned structural form, the combination of the screw transmission mechanism and the hydraulic rod can be used to allow the support plate to freely and automatically adjust the tilt angle within a larger range, so that the solar panel placed thereon can be at the optimal test inclination angle according to the test requirements, which brings convenience to the test work and does not require workers to manually adjust the inclination angle of the solar panel or replace the solar test bracket according to the test items. In addition, the guide member can restrain the rear end of the support plate when it rotates, so that the rotation of the support plate can be smoother and less prone to deviation.
[0008] In one possible implementation, the screw transmission mechanism includes a driving motor installed on the upper end surface of the base, a U-shaped groove member in which a sliding table is slidably arranged, and an end connecting plate is fixedly arranged at the top of the U-shaped groove member away from the driving motor, and a transmission screw, which is threadedly connected to the sliding table, and one end of which is fixedly connected to the output shaft of the driving motor, and the other end is rotatably connected to the end connecting plate.
[0009] Through the above-mentioned structural form, the driving motor can drive the transmission screw to rotate, thereby driving the sliding table threadedly connected to the transmission screw to move forward and backward, and finally applying thrust or pulling force to the support plate through the hydraulic rod to drive it to rotate as required.
[0010] In one possible implementation, the base includes a bottom plate, support beams are fixedly provided on both sides of the upper end surface of the bottom plate, a constraint seat is fixedly provided on the front end of the upper end surface of the support beam, and rotating shafts rotatably provided in the constraint seat are fixedly provided on both sides of the bottom of the support plate.
[0011] Through the above-mentioned structural form, the necessary structural foundation is provided for the rotational connection between the support plate and the base member, and the arrangement of the support beam can provide the necessary height space for the screw transmission mechanism.
[0012] In one possible implementation, the guide member includes a curved guide plate, which is fixedly arranged on the rear side of the upper end surface of the support beam and has a through guide groove thereon, and a curved bar, which is fixedly arranged on both sides of the lower end surface of the support plate and has a guide roller fixedly installed at its bottom end, wherein the guide roller is slidably arranged in the guide groove.
[0013] Through the above-mentioned structural form, the guide roller can slide in the guide groove to constrain the rear end of the support plate when it rotates, so that the rotation of the support plate can be more stable and less prone to deviation.
[0014] In a possible implementation, when the hydraulic rod is at a minimum stroke and the sliding platform is at a rearmost position, the guide roller is exactly located at the bottom of the guide groove.
[0015] With the above structure, when the inclination angle of the support plate is at the minimum state, the guide roller is exactly located at the bottom of the guide groove, that is, the setting of the guide member will not hinder the support plate from moving to the minimum inclination angle.
[0016] In a possible implementation, two groups of strip-shaped through holes that are arranged symmetrically on the left and right are formed on the support plate, and each group of strip-shaped through holes includes four strip-shaped through holes that are arranged in a linear array.
[0017] The above-mentioned structural form can reduce the deadweight of the support plate without affecting the supporting effect on the solar panel, thereby reducing the workload of the screw transmission mechanism and the hydraulic rod, and also provide the necessary structural foundation for fixing the solar panel by the fixing parts.
[0018] In a possible implementation, two symmetrically arranged lower abutment plates are fixedly provided at the bottom of the front end surface of the support plate, and the lower abutment plates are L-shaped strip structures and the inner walls of the lower abutment plates are provided with a rubber cushion layer.
[0019] The above structure can support and restrain the lower end of the solar panel, so that the solar panel can be tightly attached to the front end surface of the support plate, and the rubber cushion layer can protect the frame of the solar panel.
[0020] In a possible implementation, the guide groove is in an arc shape, and the center of the guide groove is located on the rotation axis of the support plate.
[0021] Through the above-mentioned structural form, when the support plate rotates around the axis, the guide roller can slide in the guide groove with the same curvature, thereby avoiding the guide roller hindering the rotation of the support plate due to different curvatures.
[0022] In summary, the utility model includes the following beneficial technical effects:
[0023] The combination of the screw drive mechanism and the hydraulic rod allows the support plate to freely and automatically adjust the tilt angle within a large range, so that the solar panel placed on it can be placed at the best test tilt angle according to the test requirements, which brings convenience to the test work and eliminates the need for workers to manually adjust the tilt angle of the solar panel or replace the solar test bracket according to the test items;
[0024] In addition, the guide member can constrain the rear end of the support plate when the support plate rotates, so that the rotation of the support plate can be more stable and less prone to deviation. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0026] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0027] Figure 2 This is a schematic diagram of the driving structure of the utility model;
[0028] Figure 3 This is a schematic diagram of the screw transmission mechanism structure of the utility model;
[0029] Figure 4 It is a partial structural schematic diagram of the utility model.
[0030] In the figure: 1. base; 11. bottom plate; 12. support beam; 13. constraint seat; 2. support plate; 21. strip-shaped through hole; 22. lower support plate; 23. rotating shaft; 3. screw transmission mechanism; 31. driving motor; 32. U-shaped groove member; 33. transmission screw; 34. end connecting plate; 4. sliding table; 5. hydraulic rod; 6. articulated seat; 7. guide member; 71. curved guide plate; 711. guide groove; 72. curved strip; 721. guide roller. DETAILED DESCRIPTION
[0031] The technical solution in the embodiment of the present application is to solve the problems of the above-mentioned background technology, and the overall idea is as follows:
[0032] like Figure 1 - Figure 2 As shown, an auxiliary device for solar panel production provided in this embodiment includes a base 1, whose front end is rotatably connected to a support plate 2, a screw transmission mechanism 3, which is installed in the middle of the upper end surface of the base 1 and is used to drive a sliding table 4, and a hydraulic rod 5, whose upper end is rotatably connected to the support plate 2 through a hinge seat 6, and whose lower end is rotatably connected to the sliding table 4 through a hinge seat 6. Through the above-mentioned structural form, the screw transmission mechanism 3 and the hydraulic rod 5 can work in combination, so that the support plate 2 can freely and automatically adjust the inclination angle within a larger range, so that the solar panel placed thereon can be at the optimal test inclination angle according to the test requirements, which brings convenience to the test work, and there is no need for workers to manually adjust the inclination angle of the solar panel or replace the solar test bracket according to the test items.
[0033] In addition, a guide member 7 is included, which is arranged on the rear side of the base 1 and the support plate 2. The guide member 7 can constrain the rear end of the support plate 2 when it rotates, so that the rotation of the support plate 2 can be more stable and less prone to deviation.
[0034] like Figure 3 As shown, the screw transmission mechanism 3 includes a driving motor 31, which is installed on the upper end surface of the base 1, a U-shaped groove member 32, in which a sliding table 4 is slidably arranged, and an end connecting plate 34 is fixedly arranged at the top of the U-shaped groove member 32 away from the driving motor 31, and a transmission screw 33, which is threadedly connected to the sliding table 4, and one end of which is fixedly connected to the output shaft of the driving motor 31, and the other end is rotatably connected to the end connecting plate 34. Through the above-mentioned structural form, the driving motor 31 can drive the transmission screw 33 to rotate, and then drive the sliding table 4 threadedly connected to the transmission screw 33 to move forward and backward, and finally the hydraulic rod 5 applies a thrust or a pull to the support plate 2 to drive it to rotate as required.
[0035] like Figure 4 As shown, the base 1 includes a bottom plate 11, support beams 12 are fixedly arranged on both sides of the upper end surface of the bottom plate 11, a constraint seat 13 is fixedly arranged on the front end of the upper end surface of the support beam 12, and rotating shafts 23 rotatably arranged in the constraint seat 13 are fixedly arranged on both sides of the bottom of the support plate 2. Through the above-mentioned structural form, the necessary structural foundation is provided for the rotational connection between the support plate 2 and the base 1, and the setting of the support beam 12 can provide the necessary height space for the screw transmission mechanism 3.
[0036] like Figure 4 As shown, the guide member 7 includes a curved guide plate 71, which is fixedly arranged on the rear side of the upper end surface of the support beam 12 and has a through guide groove 711, and a curved bar 72, which is fixedly arranged on both sides of the lower end surface of the support plate 2 and has a guide roller 721 fixedly installed at its bottom end, wherein the guide roller 721 is slidably arranged in the guide groove 711. Through the above-mentioned structural form, the guide roller 721 can slide in the guide groove 711 to constrain the rear end of the support plate 2 when it rotates, so that the rotation of the support plate 2 can be more stable and less prone to deviation.
[0037] In addition, the guide groove 711 is in an arc shape, and the center of the guide groove 711 is located on the rotation axis of the support plate 2. Through the above-mentioned structural form, when the support plate 2 rotates around the axis, the guide roller 721 can slide in the guide groove 711 with the same curvature, thereby avoiding the different curvatures causing the guide roller 721 to hinder the rotation of the support plate 2.
[0038] In particular, when the hydraulic rod 5 is at the minimum stroke and the sliding table 4 is at the rearmost position, the guide roller 721 is exactly located at the bottom of the guide groove 711. Through the above-mentioned structural form, when the inclination angle of the support plate 2 is at the minimum state, the guide roller 721 is exactly located at the bottom of the guide groove 711, that is, the setting of the guide member 7 will not hinder the support plate 2 from moving to the minimum inclination angle.
[0039] like Figure 1-Figure 2 As shown, two groups of strip-shaped through holes 21 symmetrically arranged on the support plate 2 are provided, and each group of strip-shaped through holes 21 includes four strip-shaped through holes 21 arranged in a linear array. Through the above-mentioned structural form, the dead weight of the support plate 2 can be reduced without affecting the supporting effect on the solar panel, thereby reducing the working load of the screw transmission mechanism 3 and the hydraulic rod 5, and also providing the necessary structural basis for fixing the solar panel by the fixing parts.
[0040] like Figure 1 As shown, two symmetrically arranged lower support plates 22 are fixedly provided at the bottom of the front end surface of the support plate 2. The lower support plate 22 is an L-shaped strip structure and a rubber pad layer is provided on its inner wall. Through the above-mentioned structural form, the lower end of the solar panel can be supported and restrained, so that the solar panel can be tightly attached to the front end surface of the support plate 2, and the rubber pad layer can protect the frame of the solar panel.
[0041] The use principle and use process of this utility model:
[0042] The operation of the drive motor 31 in the screw transmission mechanism 3 drives the transmission screw 33 to rotate, and then drives the sliding table 4 threadedly connected to the transmission screw 33 to move forward and backward, and finally applies thrust or pulling force to the support plate 2 through the hydraulic rod 5, and the hydraulic rod 5 itself can apply thrust or pulling force to the support plate 2 through the operation of the telescopic rod. The combined operation of the above two allows the support plate 2 to freely and automatically adjust the inclination angle within a larger range, so that the solar panel placed thereon can be at the optimal test inclination angle according to the test requirements, which brings convenience to the testing work and does not require workers to manually adjust the inclination angle of the solar panel or replace the solar test bracket according to the test items.
[0043] In addition, the guide roller 721 is slidably arranged in the guide groove 711, and can constrain the rear end of the support plate 2 when it rotates by sliding the guide roller 721 in the guide groove 711, so that the rotation of the support plate 2 can be smoother and less prone to deviation.
[0044] Finally, it should be noted that: Obviously, the above embodiments are only examples for clearly explaining the present invention, and are not intended to limit the implementation methods. For ordinary technicians in the relevant field, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived from this are still within the scope of protection of the present invention.
Claims
1. An auxiliary device for producing solar panels, characterized in that: include: A base (1), the front end of which is rotatably connected to a support plate (2); A screw transmission mechanism (3) is installed in the middle of the upper end surface of the base (1) and is used to drive the sliding table (4); A hydraulic rod (5), the upper end of which is rotatably connected to the support plate (2) via a hinge seat (6), and the lower end of which is rotatably connected to the sliding platform (4) via a hinge seat (6); A guide member (7) is arranged on the rear side of the base (1) and the support plate (2).
2. The auxiliary device for producing solar panels according to claim 1, characterized in that: The screw transmission mechanism (3) comprises: A driving motor (31) mounted on the upper end surface of the base (1); A U-shaped groove member (32) in which a sliding platform (4) is slidably arranged, and an end connecting plate (34) is fixedly arranged at the top end of the U-shaped groove member (32) away from the driving motor (31); The transmission screw rod (33) is threadedly connected to the sliding platform (4), and one end of the transmission screw rod is fixedly connected to the output shaft of the driving motor (31), and the other end of the transmission screw rod is rotationally connected to the end connecting plate (34).
3. The auxiliary device for producing solar panels according to claim 1, characterized in that: The base (1) comprises a bottom plate (11), support beams (12) are fixedly arranged on both sides of the upper end surface of the bottom plate (11), a restraining seat (13) is fixedly arranged on the front end of the upper end surface of the support beam (12), and rotating shafts (23) rotatably arranged in the restraining seat (13) are fixedly arranged on both sides of the bottom of the support plate (2).
4. The auxiliary device for producing solar panels according to claim 3, characterized in that: The guide member (7) comprises: A curved guide plate (71) is fixedly arranged on the rear side of the upper end surface of the support beam (12) and is provided with a through guide groove (711); The curved strip (72) is fixedly arranged on both sides of the lower end surface of the support plate (2), and a guide roller (721) is fixedly installed at the bottom end thereof; Wherein, the guide roller (721) is slidably arranged in the guide groove (711).
5. The auxiliary device for producing solar panels according to claim 4, characterized in that: When the hydraulic rod (5) is at the minimum stroke and the sliding platform (4) is at the rearmost position, the guide roller (721) is exactly located at the bottom of the guide groove (711).
6. The auxiliary device for producing solar panels according to claim 1, characterized in that: The support plate (2) is provided with two groups of strip-shaped through holes (21) arranged symmetrically on the left and right, and each group of strip-shaped through holes (21) comprises four strip-shaped through holes (21) arranged in a linear array.
7. The auxiliary device for producing solar panels according to claim 1, characterized in that: Two symmetrically arranged lower abutment plates (22) are fixedly provided at the bottom of the front end surface of the support plate (2); the lower abutment plates (22) are L-shaped strip structures and the inner walls of the lower abutment plates are provided with a rubber cushion layer.
8. The auxiliary device for producing solar panels according to claim 4, characterized in that: The guide groove (711) is in an arc shape, and the center of the guide groove (711) is located on the rotation axis of the support plate (2).