Rice crust processing equipment

By using a grinding disc group in the baking crust processing equipment to rotate and grind the baking materials, the problem of weak grain connections inside the baking crust sheets is solved, the density and taste of the baking crust products are improved, and the integrity of the baking crust sheets is improved.

CN222954839UActive Publication Date: 2025-06-10ANHUI YUNLING SPARK TOURISM DEV CO LTD
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Patent Information

Application Number
CN202421844211.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-31
Publication Date
2025-06-10
Estimated Expiration
2034-07-31

AI Technical Summary

Technical Problem

The existing crust processing equipment causes weak connections between the crust granules inside the crust sheet, loose overall structure and easy to break, and the integrity of the crust sheet after transportation cannot be guaranteed.

Method used

The crust processing equipment including a unit plate and a grinding disc group is adopted. The grinding disc group is composed of a spaced grinding disc, the rotating shaft core of the grinding disc is perpendicular to the upper plate surface of the unit plate, the bottom plate surface of the grinding disc is arranged parallel to the upper plate surface of the unit plate, and the arrangement interval between the two is adjustable. The material of the crust is polished through the rotating grinding of the grinding disc, forcing the soft grain particles to deform or break, promoting starch gelatinization, thereby enhancing the compactness and taste of the finished crust.

Benefits of technology

The materials of the crust are polished by rotating the grinding plate to enhance the compactness of the finished crust, enhance the taste of the finished crust, and improve the integrity of the crust sheets.

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    Figure CN222954839U_ABST
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Abstract

The utility model belongs to the technical field of food production, and particularly relates to rice crust processing equipment which comprises a unit plate used for bearing rice crust raw materials, a millstone set is arranged above the unit plate and formed by combining millstones arranged at intervals, and rotating shaft cores of the millstones are perpendicular to the upper plate face of the unit plate. The bottom disc face of the grinding disc and the upper plate face of the unit plate are arranged in parallel at intervals, and the arrangement interval of the grinding disc and the unit plate is adjustable. According to the utility model, the grinding disc is adopted to rotate and grind rice crust materials, so that soft grain particles can be forced to deform or crush, starch gelatinization is further promoted, the compactness of finished rice crust blocks is enhanced, and meanwhile, the taste of the finished rice crust is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of food production, and particularly relates to a rice crust processing device. Background Art

[0002] The patent CN110024957A previously applied by the applicant discloses a method for preparing rice crusts, which uses a steel conveyor belt to support and convey materials, and sets rotating rollers on the material conveying path to achieve material spreading and polishing, and then bakes the pre-treated materials to obtain cooked rice crusts. The cooked rice crust slices obtained by using this preparation device and method have distinct rice grains and a crispy taste, but the connection of the internal cereal grains is weak, and the overall structure is loose, making the rice crust slices easy to break, and the integrity of the rice crust slices cannot be guaranteed after transportation. Content of the Utility Model

[0003] The purpose of the utility model is to provide a rice crust processing device that can improve the density of the finished rice crust by compacting the rice crust raw materials.

[0004] To achieve the above purpose, the technical solution adopted by the utility model is: a rice crust processing device, including a unit plate for supporting the rice crust raw materials, a grinding disc group is arranged above the unit plate, the grinding disc group is composed of grinding discs arranged at intervals, the rotation axis core of the grinding disc is perpendicular to the upper plate surface of the unit plate, and the bottom plate surface of the grinding disc is arranged parallel and at intervals with the upper plate surface of the unit plate, and the arrangement interval between the two is adjustable.

[0005] Compared with the prior art, the utility model has the following technical effects: using the grinding disc to rotate and polish the rice crust materials can force the soft cereal grains to deform or break, thereby promoting starch gelatinization, enhancing the density of the finished rice crust block while improving the taste of the finished rice crust. Description of the Drawings

[0006] The following briefly describes the content expressed by each drawing in this specification and the marks in the drawings:

[0007] Figure 1 It is a schematic view of the side view angle of the embodiment;

[0008] Figure 2 It is a schematic view of the front view angle of the embodiment;

[0009] Figure 3 It is a schematic view of the unit plate and the grinding disc group from the top view angle of the embodiment;

[0010] Figure 4 It is a schematic view of the cooperation state of the support wheel and the support seat. Detailed Description of the Invention

[0011] The following further details the specific embodiments of the utility model by describing the embodiments in conjunction with the drawings.

[0012] A rice crust processing device, as shown in the appendix Figure 1 shows, including a unit plate 10 for supporting the rice crust raw materials. Above the unit plate 10, there is a grinding disc group 20, which is composed of grinding discs 21 arranged at intervals, that is, a number of grinding discs 21 arranged at intervals form the grinding disc group 20. The rotation axis core of the grinding disc 21 is perpendicular to the upper plate surface of the unit plate 11. The bottom plate surface of the grinding disc 21 is arranged parallel and at intervals with the upper plate surface of the unit plate 10, and the arrangement interval between the two is adjustable. In this embodiment, the grinding surface of the grinding disc 21 is parallel to the upper plate surface of the unit plate 10. By adjusting the distance between the grinding disc 21 and the unit plate 10, the grinding and processing effect on the rice crust material can be adjusted.

[0013] When the grinding disc 21 grinds the material, a downward acting force perpendicular to the plate surface of the unit plate will be applied to the material and the unit plate 11. Therefore, in this embodiment, a support element 31 is provided below the unit plate 10 to ensure the grinding and processing effect. In this embodiment, the unit plate 10 is a linear displacement plate, that is, the unit plate 10 makes a linear displacement at the processing device. Therefore, the support element 31 is selected as a support roller and a support wheel. As shown in the appendix Figure 2 、 4 shows, the center of the back of the unit plate 10 is rotatably connected with a support wheel through a seat body 32. A support seat 33 is correspondingly arranged on the frame 40. The support wheel is placed on the support seat 33 and forms a rolling fit with the support seat 33. Further, as shown in the appendix Figure 2 shows, two support rollers are symmetrically arranged on both sides of the support wheel. The support rollers are rotatably connected to the frame 40 by the seat body 32. The bottom surface of the unit plate 10 presses against the roller surface of the support rollers, and the unit plate 10 forms a rolling fit with the support rollers. In other embodiments, only support rollers or support wheels or other support elements can also be used to cooperate with the frame 40 to realize the support of the unit plate 10.

[0014] Specifically, as shown in the appendix Figure 1 shows, the unit plate 10 is a linear displacement plate. The displacement direction of the unit plate 10 is parallel to its upper plate surface and perpendicular to the direction of its long plate edge. In order to ensure that all the materials spread on the unit plate 10 can be ground, the friction area of the grinding disc group 20 covers the material spreading area on the unit plate 10. In this embodiment, as shown in the appendix Figure 1 、 3 shows, at least two rows of grinding discs 20a are arranged at intervals in the advancing direction of the unit plate 10. The grinding discs 21 in each row of grinding discs 20a are arranged at intervals. The rotation axis cores of the grinding discs 21 in the same row of grinding discs 20a are located in the same plane perpendicular to the conveying direction of the unit plate 10. Further, as shown in the appendix Figure 3 shows, in this embodiment, the grinding discs 21 of two adjacent rows of grinding discs 20a are staggered in the direction perpendicular to the advancing direction of the unit plate 10. In this way, the grinding surfaces of the grinding discs 21 of two adjacent rows of grinding discs 20a have overlapping and non-overlapping areas, which can ensure the full grinding of the materials.

[0015] In this embodiment, the unit board 10 is fixedly connected to the conveying chain. The conveying chain of the unit board 10 rotates and displaces cyclically around the driving wheel and the driven wheel under the drive of the driving wheel. The grinding disc group 20 is arranged at the upper chain section where the conveying chain is horizontally arranged. The displacement direction of the unit board 10 at this position is consistent with the extending direction of the conveying chain, that is, it makes a linear displacement in the horizontal direction.

[0016] The raw material of the rice crust is cooked cereal grains, or a slurry or paste mainly composed of cooked cereal grains. In specific implementation, the unit board 10 supports the material and makes a linear displacement along with the conveying chain. The rotation direction of the grinding disc 21 is arranged at an angle with the displacement direction of the unit board 10. The grinding disc 21 rotates to polish the soft rice crust raw material, so that the soft cereal grains are kneaded or scraped by the grinding disc 21. In this way, the rice crust raw material becomes denser under the extrusion of the grinding disc 21 and the unit board 10. At the same time, the soft cereal grains are deformed or even broken under the action of the grinding disc 21, which can promote the gelatinization of starch in the cereal grains during the subsequent baking process and improve the taste of the finished rice crust.

[0017] The grinding area of the grinding disc 21 on the rice crust raw material spread on the linearly displaced unit board 10 is strip-shaped. After the unit board 10 displaces through the grinding disc group 20, there may be strip-shaped protrusions on the upper surface of the rice crust raw material supported thereon. To smooth the protrusions, a pressure roller 60 can be arranged downstream of the grinding disc group 20. The pressure roller 60 rolls the rice crust raw material polished by the grinding disc 21 to improve the flatness of the upper surface of the rice crust raw material. In addition, if the water content of the rice crust raw material spread on the unit board 10 is low, or it is necessary to add seasoning slurry to the rice crust raw material, a nozzle 50 can be arranged upstream of the grinding disc group 20. The nozzle 50 is communicated with the slurry source, and the spraying outlet of the nozzle 50 points to the unit board 10.

[0018] As shown in the attached Figure 1 、 2 As shown in the figure, a grinding disc mounting frame 70 is arranged above the frame 40. A grinding disc seat 71 is arranged on the grinding disc mounting frame 70. The upper seat body of the grinding disc seat 71 is rotationally matched with driving elements such as a motor. The lower seat body is in a sleeve shape. The connecting shaft / tube 22 fixedly arranged above the disc body of the grinding disc 21 is inserted into the lower seat body of the grinding disc seat 71 and forms a limiting and guiding fit with it in the direction perpendicular to the disc surface of the grinding disc 21, so as to realize the adjustment of the distance between the grinding disc 21 and the unit board 10.

[0019] Further as shown in the attached Figure 1As shown, a spray head 50 is installed on the upstream side of the frame body of the grinding disc mounting frame 70, and the spray outlet of the spray head 50 points to the plate surface of the unit plate 10 located in front of the grinding disc group 20. A pressure roller 60 is installed on the frame 40 downstream of the grinding disc mounting frame 70 through a pressure roller seat 61. The roller core of the pressure roller 60 is perpendicular to the advancing direction of the unit plate 10, and the roller pressing surface of the pressure roller 60 is parallel to the plate surface of the unit plate 10. Denote the distance between the grinding disc 21 and the unit plate 10 as d1, and the distance between the pressure roller 60 and the unit plate 10 as d2, then |d1 - d2| ≤ 2 mm.

Claims

1. A rice crust processing equipment, characterized in that: The invention comprises a unit plate (10) for supporting rice crust raw materials, a grinding disc group (20) is arranged above the unit plate (10), the grinding disc group (20) is composed of grinding discs (21) arranged at intervals, the rotating axis of the grinding disc (21) is perpendicular to the upper plate surface of the unit plate (10), the bottom plate surface of the grinding disc (21) is arranged parallel to the upper plate surface of the unit plate (10), and the arrangement interval between the two is adjustable.

2. The rice crust processing equipment according to claim 1, characterized in that: A supporting element (31) is provided below the unit plate (10), and the supporting element (31) comprises a supporting roller and a supporting wheel. The supporting roller or supporting wheel is rotatably connected to the frame (40) by the base body (32), and the unit plate (10) and the supporting roller or supporting wheel form a rolling fit. Alternatively, the support roller or support wheel is rotatably connected to the back of the unit plate (10) by the seat body (32), and a support seat (33) is correspondingly arranged on the frame (40), and the support roller or support wheel and the support seat (33) form a rolling fit.

3. The rice crust processing equipment according to claim 1, characterized in that: The unit plate (10) is a linear displacement plate. At least two grinding disc rows (20a) are arranged at intervals in the forward direction of the unit plate (10). The grinding discs (21) in each grinding disc row (20a) are arranged at intervals. The rotating axes of the grinding discs (21) in the same grinding disc row (20a) are located in the same plane perpendicular to the conveying direction of the unit plate (10). The friction area of ​​the grinding disc group covers the material spreading area on the unit plate (10).

4. The rice crust processing equipment according to claim 3, characterized in that: The grinding discs (21) of two adjacent grinding disc rows (20a) are arranged in a staggered manner perpendicular to the advancing direction of the unit plate (10).

5. The rice crust processing equipment according to claim 1, characterized in that: A nozzle (50) is provided upstream of the grinding disc group (20), the nozzle (50) is connected to the slurry water source, and the spray outlet of the nozzle (50) is directed toward the unit plate (10).

6. The rice crust processing equipment according to claim 1, characterized in that: A pressure roller (60) is provided downstream of the grinding disc group (20), the roller core of the pressure roller (60) is perpendicular to the forward direction of the unit plate (10), and the rolling surface of the pressure roller (60) is parallel to the plate surface of the unit plate (10). The distance between the grinding disc (21) and the unit plate (10) is d1, and the distance between the pressure roller (60) and the unit plate (10) is d2, then |d1-d2|≤2mm.

7. The rice crust processing equipment according to claim 1, characterized in that: A grinding disc mounting frame (70) is arranged above the frame (40), and a grinding disc seat (71) is arranged on the grinding disc mounting frame (70). The upper seat body of the grinding disc seat (71) is rotatably matched with the driving element, and the lower seat body is sleeve-shaped. A connecting shaft / tube (22) fixedly arranged above the grinding disc (21) is inserted into the lower seat body of the grinding disc seat (71) and forms a limiting guide match with the lower seat body in a direction perpendicular to the surface of the grinding disc (21).

8. The rice crust processing equipment according to claim 7, characterized in that: A nozzle (50) is installed on the upstream side of the grinding disc mounting frame (70), and the spray outlet of the nozzle (50) is directed to the plate surface of the unit plate (10) located on the front side of the grinding disc group (20); a pressure roller (60) is installed on the frame (40) located downstream of the grinding disc mounting frame (70) through a pressure roller seat (61), the roller core of the pressure roller (60) is perpendicular to the forward direction of the unit plate (10), and the rolling surface of the pressure roller (60) is parallel to the plate surface of the unit plate (10). The spacing between the grinding disc (21) and the unit plate (10) is d1, and the spacing between the pressure roller (60) and the unit plate (10) is d2, then |d1-d2|≤2mm.

Citation Information

Patent Citations

  • Rice crust making method

    CN110024957A