Ultrahigh-speed separator disc

By designing adjustment components on the disc of the ultra-high-speed separator, flexible adjustment of the gap height between the disc bodies is achieved, and the problem of the inability to adjust the height of the metal ribs in the prior art is solved, and the applicability of the equipment is improved.

CN222956614UActive Publication Date: 2025-06-10JIANGSU DONGBANG MASCH CO LTD
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Patent Information

Application Number
CN202421595322.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-05
Publication Date
2025-06-10
Estimated Expiration
2034-07-05

AI Technical Summary

Technical Problem

The metal rib height of the discs of existing ultra-high-speed separators cannot be adjusted, resulting in inconvenient adjustment of the gap height between the discs and poor applicability.

Method used

An adjustment component including fixed arc ribs, external threads, rings, lower bolts, upper bolts, adjustable arc ribs and through-holes is designed. By adjusting the position of the ring on the mounting cylinder and adjusting the degree of intersecting between the arc ribs and the fixed arc ribs, the gap height between the disc bodies is adjusted.

Benefits of technology

It realizes flexible adjustment of the gap height generated between the disc bodies, enhances applicability and is convenient for use.

✦ Generated by Eureka AI based on patent content.

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Abstract

An ultra-high-speed separator disc comprises a disc body used for use, a mounting cylinder arranged in the middle of the disc body and a mounting hole formed in the middle of the mounting cylinder, and further comprises a notch and an adjusting assembly, and the adjusting assembly is arranged on the mounting cylinder; the adjusting assembly comprises a fixed arc-shaped rib, an external thread, a circular ring, a lower bolt, an upper bolt, an adjusting arc-shaped rib and a through hole, the fixed arc-shaped rib is arranged on the disc body, the external thread is formed in the surface of the mounting cylinder, the circular ring sleeves the mounting cylinder, the lower bolt is screwed on the mounting cylinder at the bottom of the circular ring, and the upper bolt is screwed on the mounting cylinder at the top of the circular ring. According to the utility model, the structure is novel, the conception is ingenious, gaps are conveniently generated between the disc bodies, namely, the height of a space for medium separation and sedimentation is conveniently adjusted, the applicability is high, and the use is facilitated.
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Description

Technical Field

[0001] The utility model relates to a separator disc, in particular to a disc for a super-high speed separator. Background Art

[0002] The disc centrifuge mainly utilizes the strong centrifugal force field generated by its high-speed rotation to enable media with different specific gravities to receive different centrifugal forces and be separated. The disc stack is the core component inside the separator. As Figure 1 shown, the gaps formed between the discs constitute the sedimentation space for media separation. Usually, metal ribs are arranged on the discs. On the one hand, they are used to create gaps between the discs to form a space for media separation and sedimentation; on the other hand, they drive the liquid to rotate together with the discs, similar to the function of the blades in a water pump impeller.

[0003] The height of the metal ribs of the existing discs for super-high speed separators cannot be adjusted, that is, it is inconvenient to adjust the height of the gaps formed between the discs to create a space for media separation and sedimentation, and the applicability is poor. Summary of the Utility Model

[0004] In view of the above situation, to overcome the defects of the prior art, the utility model provides a disc for a super-high speed separator, effectively solving the problem that the height of the metal ribs of the existing discs for super-high speed separators cannot be adjusted, that is, it is inconvenient to adjust the height of the gaps formed between the discs to create a space for media separation and sedimentation, and the applicability is poor.

[0005] To achieve the above purpose, the utility model provides the following technical solutions: The utility model includes a disc body for use, a mounting cylinder arranged in the middle of the disc body, and a mounting hole arranged in the middle of the mounting cylinder. It also includes a notch and an adjusting component. The adjusting component is arranged on the mounting cylinder;

[0006] The adjusting component includes a fixed arc rib, an external thread, a ring, a lower bolt, an upper bolt, an adjusting arc rib, and a through hole. A fixed arc rib is arranged on the disc body. The external thread is opened on the surface of the mounting cylinder. A ring is sleeved on the mounting cylinder. A lower bolt is screwed on the mounting cylinder at the bottom of the ring, and an upper bolt is screwed on the mounting cylinder at the top of the ring. A plurality of adjusting arc ribs are fixed on the ring, and a through hole is arranged in the middle of the ring.

[0007] Preferably, a notch is opened at the edge of the disc body.

[0008] Preferably, the adjusting arc rib is attached to the fixed arc rib.

[0009] Preferably, the inner diameter of the through hole is slightly larger than the outer diameter of the mounting cylinder.

[0010] Preferably, the top view shapes of the fixed arc rib and the adjusting arc rib are the same.

[0011] Preferably, anti-slip patterns are provided on the upper surface of the lower bolt and the lower surface of the upper bolt.

[0012] Beneficial effects: When the present utility model is in use, the fixed arc ribs and the adjustable arc ribs are provided to form a gap between the installed disc bodies. On the one hand, it is used to create a gap between the disc bodies to form a space for medium separation and sedimentation. On the other hand, it drives the liquid to rotate together with the disc bodies, similar to the function of the blades in a water pump impeller. When it is necessary to adjust the gap height, rotate the upper bolt and the lower bolt to adjust the position of the ring on the installation cylinder. The movement of the ring drives the degree of intersection between the adjustable arc rib and the fixed arc rib, and then tighten the lower bolt and the upper bolt to complete the fixation of the ring, which is convenient for adjusting the height of the gap between the disc bodies, that is, the space height for medium separation and sedimentation, and has strong applicability. The structure of the present utility model is novel and ingenious, which is convenient for adjusting the height of the gap between the disc bodies, that is, the space height for medium separation and sedimentation, has strong applicability, and is beneficial for use. Description of the Drawings

[0013] The drawings are used to provide a further understanding of the present utility model, and constitute a part of the specification. Together with the embodiments of the present utility model, they are used to explain the present utility model, but do not constitute a limitation to the present utility model. In the drawings:

[0014] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0015] Figure 2 is the front view of the present utility model;

[0016] Figure 3 is a schematic diagram of the ring structure of the present utility model;

[0017] The reference numerals in the figures: 1, disc body; 2, installation cylinder; 3, installation hole; 4, notch; 5, adjustment assembly; 6, fixed arc rib; 7, external thread; 8, ring; 9, lower bolt; 10, upper bolt; 11, adjustable arc rib; 12, through hole. Detailed Description of the Preferred Embodiment

[0018] The following further Figures 1-3 describes in detail the specific implementation manners of the present utility model.

[0019] Embodiment 1, given by Figures 1-3 The present utility model provides a disc for a super-high-speed separator, including a disc body 1 for use, an installation cylinder 2 provided in the middle of the disc body 1, and an installation hole 3 provided in the middle of the installation cylinder 2. It also includes a notch 4 and an adjustment assembly 5, and the adjustment assembly 5 is provided on the installation cylinder 2;

[0020] The adjusting assembly 5 includes a fixed arc rib 6, an external thread 7, a ring 8, a lower bolt 9, an upper bolt 10, an adjusting arc rib 11 and a through hole 12. The fixed arc rib 6 is provided on the disc body 1, the external thread 7 is opened on the surface of the installation cylinder 2, the installation cylinder 2 is sleeved with a ring 8, the lower bolt 9 is screwed on the installation cylinder 2 at the bottom of the ring 8, the upper bolt 10 is screwed on the installation cylinder 2 at the top of the ring 8, several adjusting arc ribs 11 are fixed on the ring 8, a through hole 12 is provided in the middle of the ring 8, and an internal thread for connecting with another installation cylinder 2 is opened inside the installation cylinder 2.

[0021] During specific use: When the present utility model is in use, the fixed arc rib 6 and the adjusting arc rib 11 provided can form a gap between the installed disc bodies 1. On the one hand, it is used to generate a gap between the disc bodies 1 to form a space for medium separation and sedimentation; on the other hand, it drives the liquid to rotate together with the disc body 1, similar to the function of the blades in the impeller of a water pump. When it is necessary to adjust the gap height, rotate the upper bolt 10 and the lower bolt 9 to adjust the position of the ring 8 on the installation cylinder 2. The movement of the ring 8 drives the degree of intersection between the adjusting arc rib 11 and the fixed arc rib 6, and then tighten the lower bolt 9 and the upper bolt 10 to complete the fixation of the ring 8, which is convenient for adjusting the height of the gap generated between the disc bodies 1, that is, the space height for medium separation and sedimentation, and has strong applicability.

[0022] Beneficial effects: The structure of the present utility model is novel and ingenious, which is convenient for adjusting the height of the gap generated between the disc bodies 1, that is, the space height for medium separation and sedimentation, has strong applicability, and is beneficial for use.

[0023] Embodiment Two

[0024] In Embodiment One, it is inconvenient to feed the disc body 1. Referring to Figure 1 , as another preferred embodiment, the difference from Embodiment One is that a notch 4 is opened at the edge of the disc body 1, which is convenient for feeding the disc body 1.

[0025] Embodiment Three

[0026] In Embodiment One, it is inconvenient to cooperate the arc rib 11 with the fixed arc rib 6. Referring to Figure 1 , as another preferred embodiment, the difference from Embodiment One is that the adjusting arc rib 11 is attached to the fixed arc rib 6, which is convenient for the arc rib 11 to cooperate with the fixed arc rib 6.

[0027] Embodiment Four

[0028] In Embodiment One, it is inconvenient to cooperate the through hole 12 with the installation cylinder 2. Referring to Figure 1 , as another preferred embodiment, the difference from Embodiment One is that the inner diameter of the through hole 12 is slightly larger than the outer diameter of the installation cylinder 2, which is convenient for the through hole 12 to cooperate with the installation cylinder 2.

[0029] Example 5

[0030] In Example 1, the cooperation between the fixed arc rib 6 and the adjustable arc rib 11 is inconvenient. Referring to Figure 1 , as another preferred embodiment, the difference from Example 1 is that the top view shapes of the fixed arc rib 6 and the adjustable arc rib 11 are the same, which is convenient for the cooperation between the fixed arc rib 6 and the adjustable arc rib 11.

[0031] Example 6

[0032] In Example 1, the anti-slip performance of the lower bolt 9, the upper bolt 10 and the ring 8 is insufficient. Referring to Figure 1 , as another preferred embodiment, the difference from Example 1 is that anti-slip patterns are provided on the upper surface of the lower bolt 9 and the lower surface of the upper bolt 10, improving the anti-slip performance of the lower bolt 9, the upper bolt 10 and the ring 8.

[0033] Those skilled in the art connect all the electrical components in this case to their adapted power supplies through wires, and should select appropriate controllers and encoders according to the actual situation to meet the control requirements. For the specific connection and control sequence, reference should be made to the sequence of the electrical components working successively in the following working principle to complete the electrical connection. The detailed connection means are well-known techniques in the art. The following mainly introduces the working principle and process, and no further description of the electrical control will be made.

[0034] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. An ultra-high-speed separator disc, comprising a disc body (1) for use, a mounting tube (2) arranged in the middle of the disc body (1), and a mounting hole (3) arranged in the middle of the mounting tube (2), characterized in that: It also comprises a notch (4) and an adjustment component (5), wherein the adjustment component (5) is arranged on the mounting tube (2); The adjusting assembly (5) comprises a fixed arc-shaped rib (6), an external thread (7), a circular ring (8), a lower bolt (9), an upper bolt (10), an adjusting arc-shaped rib (11) and a through hole (12). The disc body (1) is provided with a fixed arc-shaped rib (6). The external thread (7) is provided on the surface of the mounting tube (2). The mounting tube (2) is sleeved with a circular ring (8). The mounting tube (2) at the bottom of the circular ring (8) is screwed with a lower bolt (9). The mounting tube (2) at the top of the circular ring (8) is screwed with an upper bolt (10). A plurality of adjusting arc-shaped ribs (11) are fixed on the circular ring (8). A through hole (12) is provided in the middle of the circular ring (8).

2. The ultra-high speed separator disc according to claim 1, characterized in that: A notch (4) is provided at the edge of the disc body (1).

3. The ultra-high speed separator disc according to claim 1, characterized in that: The adjusting arc-shaped rib (11) and the fixing arc-shaped rib (6) are fitted together.

4. The ultra-high speed separator disc according to claim 1, characterized in that: The inner diameter of the through hole (12) is slightly larger than the outer diameter of the mounting cylinder (2).

5. The ultra-high speed separator disc according to claim 1, characterized in that: The fixed arc-shaped rib (6) and the adjustable arc-shaped rib (11) have the same shape in top view.

6. The ultra-high speed separator disc according to claim 1, characterized in that: The upper surface of the lower bolt (9) and the lower surface of the upper bolt (10) are both provided with anti-slip grooves.