Slag discharging mechanism of ultra-high-speed disc separator
By designing an ultra-high-speed slag discharge mechanism including a screw feed shaft and auxiliary components in a disc separator, the existing scraper mechanism has been solved, and efficient discharge and convenient use of slag is achieved.
Patent Information
- Application Number
- CN202421583360.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-05
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-07-05
AI Technical Summary
The scraper mechanism of existing disc separators is complex, resulting in poor slag flattening effect and troublesome use.
An ultra-high-speed disc separator slag discharge mechanism is designed, including an upper cylinder body, a lower cylinder body, a conveying cylinder and a spiral feeding shaft. The auxiliary components include bearings, discs, gear rings, upright plates, scrapers, etc. The second driving motor drives the driving gear and gear ring to rotate, and the discs and scrapers rotate to scrape the flat material slag.
It effectively avoids the accumulation of slag at the bottom of the discharge barrel, prevents blockage, simplifies the use process, and improves the discharge efficiency of slag.
Smart Images

Figure CN222956616U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a slag discharging mechanism, in particular to a slag discharging mechanism of a super-high-speed disc separator. Background Technique
[0002] The disc separator is a commonly used filtering device, especially for suspensions composed of viscous liquids and fine solid particles or emulsions composed of liquids with similar densities. The material is filtered through the feeding pipe at the top, and after the filtration is completed, it is intermittently discharged through the slag discharging port. Currently, a moving trolley is usually used to collect the discharged slag. However, the existing slag discharging and collecting device requires manual leveling of the slag on the top of the trolley, resulting in a more troublesome use process. The utility model patent with the patent number 《CN213032757U》 discloses a slag discharging and collecting device for a disc separator, which levels the accumulated material through a scraper mechanism. However, the above scraper mechanism has a relatively complex structure, and the leveling effect on the slag needs to be improved, which is not conducive to use. Content of the Utility Model
[0003] In view of the above situation, in order to overcome the defects of the prior art, the utility model provides a slag discharging mechanism of a super-high-speed disc separator, effectively solving the problems that the current scraper mechanism has a relatively complex structure, the leveling effect on the slag needs to be improved, and it is not conducive to use.
[0004] To achieve the above purpose, the utility model provides the following technical solution: The utility model includes an upper cylinder body connected to the slag discharging port of the disc separator, a lower cylinder body arranged at the bottom end of the upper cylinder body, a conveying cylinder arranged on one side of the lower cylinder body, and a spiral feeding shaft installed inside the lower cylinder body and the conveying cylinder. It also includes a first driving motor, a discharge port, a discharge cylinder, and an auxiliary component. One end of the spiral feeding shaft is installed with a first driving motor. The bottom of one end of the conveying cylinder is provided with a discharge port, and a discharge cylinder is installed on the discharge port. The bottom of the discharge cylinder is provided with an auxiliary component;
[0005] The auxiliary component includes a bearing, a disc, a gear ring, a vertical plate, a scraper, a gear rack, an auxiliary gear, a motor rack, a second driving motor, and a driving gear. The bottom end of the discharge cylinder is installed with a disc through a bearing. The top end of the disc is provided with a gear ring. The bottom end of the edge of the disc is installed with a vertical plate. The bottom end of the vertical plate is installed with a scraper. A gear rack is installed on the discharge cylinder on one side of the gear ring. The bottom end of the gear rack is installed with an auxiliary gear. The other side of the discharge cylinder is installed with a motor rack. A second driving motor is installed on the motor rack. The bottom end of the second driving motor is installed with a driving gear meshed with the gear ring.
[0006] Preferably, the inner diameter of the gear ring is larger than the outer diameter of the discharge cylinder.
[0007] Preferably, the auxiliary gear is meshed with the gear ring.
[0008] Preferably, the disc rotates on the discharge cylinder through the installed bearing.
[0009] Preferably, the surface of the gear ring is coated with grease.
[0010] Preferably, the cross-section of the lower cylinder is an isosceles triangle structure, and the bottom end of the lower cylinder is an arc structure.
[0011] Beneficial effects: When the present utility model is in use, the slag discharged from the slag discharge port of the butterfly separator enters the upper cylinder, and then enters the lower cylinder through the upper cylinder. The first driving motor works to drive the spiral feeding shaft to rotate. The spiral feeding shaft rotates to discharge the slag through the discharge port and the discharge cylinder. When discharging slag, the second driving motor works. The second driving motor drives the driving gear to rotate. The driving gear rotates to drive the gear ring engaged with it to rotate. The gear ring rotates to drive the disc to rotate in cooperation with the bearing. The disc rotates to drive the vertical plate and the scraper mounted thereon to rotate. The slag discharged from the bottom end of the discharge cylinder is leveled by the rotation of the vertical plate and the scraper, avoiding the accumulation of slag at the bottom end of the discharge cylinder, so that the slag will not block the bottom end of the discharge cylinder, which is beneficial for use. The structure of the present utility model is novel and ingenious, facilitating the discharging of the slag of the butterfly separator. At the same time, the slag will not accumulate at the discharge port during discharging, which is beneficial for use. Description of the Drawings
[0012] The drawings are used to provide a further understanding of the present utility model and constitute a part of the specification. Together with the embodiments of the present utility model, they are used to explain the present utility model and do not constitute a limitation to the present utility model. In the drawings:
[0013] Figure 1 is the overall structural schematic diagram of the present utility model;
[0014] Figure 2 is the internal structural schematic diagram of the present utility model;
[0015] Figure 3 is the partial top view of the auxiliary component of the present utility model;
[0016] The reference numerals in the drawings: 1, upper cylinder; 2, lower cylinder; 3, conveying cylinder; 4, spiral feeding shaft; 5, first driving motor; 6, discharge port; 7, discharge cylinder; 8, auxiliary component; 9, bearing; 10, disc; 11, gear ring; 12, vertical plate; 13, scraper; 14, gear rack; 15, auxiliary gear; 16, motor rack; 17, second driving motor; 18, driving gear. Detailed Description of the Embodiments
[0017] The following further elaborates in detail on the specific embodiments of the present utility model in conjunction with the attached Figures 1 - 3 Drawings.
[0018] Example 1, consisting ofFigures 1 - 3 Given that, the present utility model provides a slag discharging mechanism for a super-high-speed disc separator, which includes an upper cylinder body 1 connected to the slag discharging port of the disc separator, a lower cylinder body 2 provided at the bottom end of the upper cylinder body 1, a conveying cylinder 3 provided on one side of the lower cylinder body 2, and a spiral feeding shaft 4 installed inside the lower cylinder body 2 and the conveying cylinder 3. It also includes a first driving motor 5, a discharge port 6, a discharge cylinder 7, and an auxiliary component 8. One end of the spiral feeding shaft 4 is installed with a first driving motor 5. The bottom of one end of the conveying cylinder 3 is provided with a discharge port 6, and a discharge cylinder 7 is installed on the discharge port 6. The bottom of the discharge cylinder 7 is provided with an auxiliary component 8;
[0019] The auxiliary component 8 includes a bearing 9, a disc 10, a gear ring 11, a vertical plate 12, a scraper 13, a gear rack 14, an auxiliary gear 15, a motor frame 16, a second driving motor 17, and a driving gear 18. The bottom end of the discharge cylinder 7 is installed with a disc 10 through a bearing 9. The top end of the disc 10 is provided with a gear ring 11. The bottom end of the edge of the disc 10 is installed with a vertical plate 12. The bottom end of the vertical plate 12 is installed with a scraper 13. A gear rack 14 is installed on the discharge cylinder 7 on one side of the gear ring 11. The bottom end of the gear rack 14 is installed with an auxiliary gear 15. The other side of the discharge cylinder 7 is installed with a motor frame 16. A second driving motor 17 is installed on the motor frame 16. The bottom end of the second driving motor 17 is installed with a driving gear 18 meshed with the gear ring 11.
[0020] During specific use: When the present utility model is in use, the slag discharged from the slag discharging port of the disc separator enters the upper cylinder body 1, and then enters the lower cylinder body 2 through the upper cylinder body 1. The first driving motor 5 works to drive the spiral feeding shaft 4 to rotate. The rotation of the spiral feeding shaft 4 discharges the slag through the discharge port 6 and the discharge cylinder 7. When discharging slag, the second driving motor 17 works. The second driving motor 17 works to drive the driving gear 18 to rotate. The rotation of the driving gear 18 drives the gear ring 11 meshed with it to rotate. The rotation of the gear ring 11 drives the disc 10 to rotate in cooperation with the bearing 9. The rotation of the disc 10 drives the vertical plate 12 and the scraper 13 installed on it to rotate. The slag discharged from the bottom end of the discharge cylinder 7 is leveled by the rotation of the vertical plate 12 and the scraper 13, avoiding the accumulation of the slag at the bottom end of the discharge cylinder 7, so that the slag will not cause blockage to the bottom end of the discharge cylinder 7, which is beneficial for use.
[0021] Beneficial effects: The structure of the present utility model is novel and ingenious, which is convenient for discharging the slag of the disc separator. At the same time, the slag will not accumulate at the discharge port during discharging, which is beneficial for use.
[0022] Embodiment 2
[0023] In Embodiment 1, the cooperation between the gear ring 11 and the discharge cylinder 7 is inconvenient. Refer to Figure 1, as another preferred embodiment, different from the first embodiment in that the inner diameter of the gear ring 11 is greater than the outer diameter of the discharge cylinder 7, facilitating the mating use of the gear ring 11 and the discharge cylinder 7.
[0024] Embodiment Three
[0025] In the first embodiment, the auxiliary gear 15 is inconvenient to cooperate with the gear ring 11. Refer to Figure 1 , as another preferred embodiment, different from the first embodiment in that the auxiliary gear 15 is meshed and connected with the gear ring 11, facilitating the mating use of the auxiliary gear 15 and the gear ring 11.
[0026] Embodiment Four
[0027] In the first embodiment, the installation and use of the disc 10 are inconvenient. Refer to Figure 1 , as another preferred embodiment, different from the first embodiment in that the disc 10 rotates on the discharge cylinder 7 through the installed bearing 9, facilitating the installation and use of the disc 10.
[0028] Embodiment Five
[0029] In the first embodiment, the lubricity of the gear ring 11 is insufficient. Refer to Figure 1 , as another preferred embodiment, different from the first embodiment in that the surface of the gear ring 11 is coated with grease, facilitating the lubrication use of the gear ring 11.
[0030] Embodiment Six
[0031] In the first embodiment, the lower cylinder body 2 is inconvenient to use. Refer to Figure 1 , as another preferred embodiment, different from the first embodiment in that the cross-section of the lower cylinder body 2 is an isosceles triangle structure, and the bottom end of the lower cylinder body 2 is an arc structure, facilitating the use of the lower cylinder body 2.
[0032] Those skilled in the art connect all the electrical components in this case to their adapted power supplies through wires, and should select appropriate controllers and encoders according to the actual situation to meet the control requirements. For the specific connection and control sequence, reference should be made to the sequence of the electrical components working in sequence in the following working principle to complete the electrical connection. The detailed connection means are well-known techniques in the art. The following mainly introduces the working principle and process, and no further description of the electrical control will be given.
[0033] Finally, it should be noted that the above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or perform equivalent replacements for some of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A super high speed disc type separator slag discharge mechanism, comprising an upper cylinder (1) connected to the slag discharge port of the disc type separator, a lower cylinder (2) arranged at the bottom end of the upper cylinder (1), a conveying cylinder (3) arranged at one side of the lower cylinder (2), and a spiral feeding shaft (4) installed inside the lower cylinder (2) and the conveying cylinder (3), characterized in that: It also includes a first driving motor (5), a discharge port (6), a discharge cylinder (7) and an auxiliary component (8), wherein one end of the spiral feeding shaft (4) is equipped with the first driving motor (5), the bottom of one end of the conveying cylinder (3) is provided with a discharge port (6), the discharge cylinder (7) is installed on the discharge port (6), and the auxiliary component (8) is provided at the bottom of the discharge cylinder (7); The auxiliary component (8) comprises a bearing (9), a disc (10), a gear ring (11), a vertical plate (12), a scraper (13), a gear frame (14), an auxiliary gear (15), a motor frame (16), a second drive motor (17) and a driving gear (18). The bottom end of the discharge barrel (7) is equipped with a disc (10) through the bearing (9), the top end of the disc (10) is provided with a gear ring (11), and the bottom end of the edge of the disc (10) is equipped with a vertical plate. (12), a scraper (13) is installed at the bottom end of the vertical plate (12), a gear frame (14) is installed on the discharge cylinder (7) on one side of the gear ring (11), an auxiliary gear (15) is installed at the bottom end of the gear frame (14), a motor frame (16) is installed on the other side of the discharge cylinder (7), a second drive motor (17) is installed on the motor frame (16), and a driving gear (18) meshingly connected with the gear ring (11) is installed at the bottom end of the second drive motor (17).
2. The slag discharge mechanism of an ultra-high-speed disc separator according to claim 1, characterized in that: The inner diameter of the gear ring (11) is greater than the outer diameter of the discharge cylinder (7).
3. The slag discharge mechanism of an ultra-high-speed disc separator according to claim 1, characterized in that: The auxiliary gear (15) is meshingly connected with the gear ring (11).
4. The slag discharge mechanism of an ultra-high-speed disc separator according to claim 1, characterized in that: The disc (10) rotates on the discharge cylinder (7) via a mounted bearing (9).
5. The slag discharge mechanism of an ultra-high-speed disc separator according to claim 1, characterized in that: The surface of the gear ring (11) is coated with lubricating grease.
6. The slag discharge mechanism of an ultra-high-speed disc separator according to claim 1, characterized in that: The cross section of the lower cylinder (2) is an isosceles triangle structure, and the bottom end of the lower cylinder (2) is an arc-shaped structure.
Citation Information
Patent Citations
Slag discharging and collecting device of disc separator
CN213032757U