Efficient cyclone separator
By using air duct heater and scraper structure in high-efficiency cyclone separator, the problem of gas dust adhesion is solved, the separation effect is improved, and the dust collection chamber is designed with the communication pipe and dust collection box, the need for shutdown and cleaning is reduced, and more efficient separation performance is achieved.
Patent Information
- Application Number
- CN202421879690.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-06
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-08-06
AI Technical Summary
When existing high-efficiency cyclone separators deal with gas dust containing viscosity and humidity, they tend to adhere to the inner wall of the separation cylinder, resulting in reduced performance and poor separation effect.
An efficient cyclone separator is designed, using air duct heater to heat the gas and drive the worm gear to operate through the worm, so that the scraper can scrape the inner wall of the separation cylinder to reduce adhesion; at the same time, through the design of the dust collection chamber, the communication pipe and the dust collection box, the need to shut down and clean the solid particles is reduced.
It effectively reduces the adhesion of gas dust on the inner wall of the separation cylinder, improves the separation effect, reduces the impact on the performance of the separator, and reduces the phenomenon of affecting the separation efficiency due to shutdown and cleaning.
Smart Images
Figure CN222956624U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cyclone separators, in particular to an efficient cyclone separator. Background Art
[0002] A cyclone separator is a commonly used separation device. The working principle of the cyclone separator is to rely on the rotational motion caused by the tangential introduction of the air flow, so that solid particles with a large inertial centrifugal force are thrown to the outer wall surface and separated. The separated solid particles are deposited at the lower part of the cyclone separator.
[0003] At present, when an efficient cyclone separator processes gas dust with viscosity and humidity, it is easy to adhere to the inner wall of the separation cylinder, and its performance may be affected, resulting in poor separation effect. Summary of the Utility Model
[0004] Aiming at the deficiencies of the prior art, the utility model provides an efficient cyclone separator to solve the problem that when the current efficient cyclone separator processes gas dust with viscosity and humidity, it is easy to adhere to the inner wall of the separation cylinder, its performance may be affected, and the separation effect is poor as mentioned in the above background art.
[0005] To achieve the above object, the utility model provides the following technical solution: An efficient cyclone separator, including a separation cylinder and a frame. A dust collection chamber is fixedly installed on the outer surface of the frame. The bottom of the separation cylinder is fixedly communicated with the dust collection chamber. A connecting block is fixedly installed inside the dust collection chamber. A worm is rotatably connected inside the connecting block. The worm is meshed with a worm wheel through the connecting block. A connecting member is fixedly installed on the outer surface of the worm wheel. A scraper is fixedly installed on the outer surface of the connecting member. The outer surface of the scraper is rotatably connected with the inner wall of the separation cylinder. An inlet pipe and an outlet pipe are fixedly communicated with the outer surface of the separation cylinder. A duct heater is arranged on the outer surface of the inlet pipe.
[0006] Preferably, a communicating pipe is fixedly communicated with the bottom of the dust collection chamber. A valve body is arranged on the outer surface of the communicating pipe. A dust collection box is arranged on the outer surface of the communicating pipe far away from the dust collection chamber.
[0007] Preferably, the outlet pipe penetrates through the separation cylinder, and the inlet pipe and the outlet pipe are arranged at an angle of 90 degrees.
[0008] Preferably, the connecting member is rotatably connected with the connecting block, and the connecting block is conical.
[0009] Preferably, the dust collection box is snap-fitted with the communicating pipe, and the dust collection box is made of a transparent material.
[0010] Compared with the prior art, the beneficial effects of the utility model are:
[0011] 1. The high-efficiency cyclone separator heats the gas entering through the inlet pipe by means of an air duct heater, and then performs cyclone separation. When the gas dust collides with the inner wall of the separation cylinder and adheres to the inner wall to a certain extent, the worm can be controlled to drive the worm gear to operate, so that the scraper scrapes the inner wall of the separation cylinder, thereby reducing the adhesion to the inner wall of the separation cylinder and reducing the effect of poor separation efficiency.
[0012] 2. The high-efficiency cyclone separator is fixedly connected at the bottom of the dust collection chamber with a connecting pipe. At the same time, a valve body is arranged on the outer surface of the connecting pipe, and a dust collection box is arranged on the outer surface of the connecting pipe away from the dust collection chamber, thereby achieving the effect of reducing the need for shutdown cleaning of solid particles and affecting the separation efficiency. Description of the Drawings
[0013] Figure 1 is a three-dimensional schematic diagram of the structure of the present utility model;
[0014] Figure 2 is a front view schematic diagram of the structure of the present utility model;
[0015] Figure 3 is a side cross-sectional view schematic diagram of the structure of the present utility model;
[0016] Figure 4 is the structure of the present utility model Figure 3 schematic diagram at position A in;
[0017] Figure 5 is a front cross-sectional view schematic diagram of the structure of the present utility model.
[0018] In the figure: 1. Separation cylinder; 2. Inlet pipe; 3. Outlet pipe; 4. Frame; 5. Dust collection chamber; 6. Connecting block; 7. Worm; 8. Worm gear; 9. Connecting piece; 10. Scraper; 11. Connecting pipe; 12. Valve body; 13. Dust collection box; 14. Air duct heater. Detailed Embodiments
[0019] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0020] Embodiment 1:
[0021] Please refer to FIGS. 1-5 in combination,
[0022] An efficient cyclone separator includes a separation cylinder 1 and a frame 4. A dust collection chamber 5 is fixedly installed on the outer surface of the frame 4. The bottom of the separation cylinder 1 is fixedly communicated with the dust collection chamber 5. A connecting block 6 is fixedly installed inside the dust collection chamber 5. A worm 7 is rotatably connected inside the connecting block 6. The worm 7 is meshed and connected with a worm wheel 8 through the connecting block 6. A connecting member 9 is fixedly installed on the outer surface of the worm wheel 8. A scraper 10 is fixedly installed on the outer surface of the connecting member 9. The outer surface of the scraper 10 is rotatably connected with the inner wall of the separation cylinder 1. An inlet pipe 2 and an outlet pipe 3 are fixedly communicated with the outer surface of the separation cylinder 1. A duct heater 14 is arranged on the outer surface of the inlet pipe 2.
[0023] Specifically, the gas entering through the inlet pipe 2 is heated by the duct heater 14 and then cyclone separation is carried out. When the gas dust collides with the inner wall of the separation cylinder 1 and adheres to the inner wall to a certain extent, the operation of the worm wheel 8 can be controlled by driving the worm 7, so that the scraper 10 scrapes the inner wall of the separation cylinder 1, thereby achieving the effect of reducing the adhesion to the inner wall of the separation cylinder 1 and reducing the poor separation effect.
[0024] In the embodiment: the outlet pipe 3 is arranged to penetrate the separation cylinder 1, and the inlet pipe 2 and the outlet pipe 3 are arranged at an angle of 90 degrees.
[0025] Specifically, because the outlet pipe 3 is arranged to penetrate the separation cylinder 1 and the inlet pipe 2 and the outlet pipe 3 are arranged at an angle of 90 degrees, cyclone separation is carried out.
[0026] In the embodiment: the connecting member 9 is rotatably connected with the connecting block 6, and the connecting block 6 is conical.
[0027] Specifically, because the connecting member 9 is rotatably connected with the connecting block 6 and the connecting block 6 is conical, the worm wheel 8 and the worm 7 are supported and fixed, and the conical shape is convenient for the solid particles to fall.
[0028] Working principle: Since a dust collection chamber 5 is fixedly installed on the outer surface of the frame 4, the bottom of the separation cylinder 1 is fixedly communicated with the dust collection chamber 5. At the same time, a connecting block 6 is fixedly installed inside the dust collection chamber 5, a worm 7 is rotatably connected inside the connecting block 6, the worm 7 is meshed and connected with a worm wheel 8 through the connecting block 6. In addition, a connecting member 9 is fixedly installed on the outer surface of the worm wheel 8, a scraping plate 10 is fixedly installed on the outer surface of the connecting member 9, the outer surface of the scraping plate 10 is rotatably connected with the inner wall of the separation cylinder 1. Moreover, an inlet pipe 2 and an outlet pipe 3 are fixedly communicated with the outer surface of the separation cylinder 1. A duct heater 14 is arranged on the outer surface of the inlet pipe 2, and the duct heater 14 heats the gas entering through the inlet pipe 2 and then performs cyclone separation. When the gas dust collides with the inner wall of the separation cylinder 1 and adheres to the inner wall to a certain extent, the operation of the worm wheel 8 can be controlled by driving the worm 7, so that the scraping plate 10 scrapes the inner wall of the separation cylinder 1. Compared with the related technology, the high-efficiency cyclone separator provided by the present invention has the following beneficial effects: thus achieving the effect of reducing the adhesion to the inner wall of the separation cylinder 1 and reducing the poor separation effect caused thereby.
[0029] Embodiment 2:
[0030] Please refer to FIGS. 1-5 in combination.
[0031] A communicating pipe 11 is fixedly communicated with the bottom of the dust collection chamber 5. A valve body 12 is arranged on the outer surface of the communicating pipe 11, and a dust collection box 13 is arranged on the outer surface of the communicating pipe 11 far away from the dust collection chamber 5.
[0032] Specifically, by fixedly communicating a communicating pipe 11 with the bottom of the dust collection chamber 5, arranging a valve body 12 on the outer surface of the communicating pipe 11, and arranging a dust collection box 13 on the outer surface of the communicating pipe 11 far away from the dust collection chamber 5, the effect of reducing the need for shutdown cleaning of solid particles and affecting the separation efficiency is achieved.
[0033] In the embodiment: The dust collection box 13 is snap-connected with the communicating pipe 11, and the dust collection box 13 is made of a transparent material.
[0034] Specifically,
[0035] Working principle: By fixedly communicating a communicating pipe 11 with the bottom of the dust collection chamber 5, arranging a valve body 12 on the outer surface of the communicating pipe 11, and arranging a dust collection box 13 on the outer surface of the communicating pipe 11 far away from the dust collection chamber 5, the valve body 12 is controlled to adjust the discharge speed of the solid particles in the dust collection chamber 5. When replacing the dust collection box 13, the valve body 12 can be closed. Compared with the related technology, the high-efficiency cyclone separator provided by the present invention has the following beneficial effects: thus achieving the effect of reducing the need for shutdown cleaning of solid particles and affecting the separation efficiency.
[0036] Although embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. A high-efficiency cyclone separator, comprising a separation barrel (1) and a frame (4), characterized in that: A dust collecting chamber (5) is fixedly mounted on the outer surface of the frame (4); the bottom of the separation barrel (1) is fixedly connected to the dust collecting chamber (5); a connecting block (6) is fixedly mounted inside the dust collecting chamber (5); a worm (7) is rotatably connected inside the connecting block (6); the worm (7) is meshingly connected to a worm wheel (8) through the connecting block (6); a connecting piece (9) is fixedly mounted on the outer surface of the worm wheel (8); a scraper (10) is fixedly mounted on the outer surface of the connecting piece (9); the outer surface of the scraper (10) is rotatably connected to the inner wall of the separation barrel (1); an inlet pipe (2) and an outlet pipe (3) are fixedly connected to the outer surface of the separation barrel (1); and an air duct heater (14) is provided on the outer surface of the inlet pipe (2).
2. A high-efficiency cyclone separator according to claim 1, characterized in that: The bottom of the dust collecting chamber (5) is fixedly connected to a connecting pipe (11), the outer surface of the connecting pipe (11) is provided with a valve body (12), and the outer surface of the connecting pipe (11) away from the dust collecting chamber (5) is provided with a dust collecting box (13).
3. A high-efficiency cyclone separator according to claim 1, characterized in that: The outlet pipe (3) and the separation cylinder (1) are arranged to penetrate each other, and the inlet pipe (2) and the outlet pipe (3) are arranged at an angle of 90 degrees.
4. A high-efficiency cyclone separator according to claim 1, characterized in that: The connecting piece (9) is rotatably connected to the connecting block (6), and the connecting block (6) is conical.
5. A high-efficiency cyclone separator according to claim 2, characterized in that: The dust collecting box (13) is snap-connected to the connecting pipe (11), and the dust collecting box (13) is made of a transparent material.