Aluminum guide roller surface cleaning equipment

Abstract

The utility model discloses aluminum guide roller surface cleaning equipment which comprises an aluminum guide roller surface cleaning machine body, a workbench is arranged in the middle of the interior of the aluminum guide roller surface cleaning machine body, guide plates are arranged at the front ends of the two sides of the upper portion of the workbench, an aluminum guide roller positioning groove is formed in the middle of the surface of the workbench, and the aluminum guide roller positioning groove is formed in the middle of the surface of the workbench. And a moving notch is formed in the aluminum guide roller positioning groove. The upper half section cleaning clamping sleeve and the lower half section cleaning clamping sleeve are arranged to be of an up-down structure and can surround the outer portion of the aluminum guide roller, the aluminum guide roller is clamped inside, manual turn-over adjustment is not needed, operation procedures are saved, dead-corner-free cleaning can be conducted on the aluminum guide roller, the lower half section cleaning clamping sleeve is driven to operate through the lifting air cylinder, and meanwhile the cleaning efficiency is improved. And the aluminum guide roller is lifted upwards by means of lifting power to be clamped inside, the dual-purpose function is achieved, cost is saved, and the operation mode has good practicability.

Description

Technical Field

[0001] The utility model relates to the field related to the processing of aluminum guide rollers, and specifically relates to a surface cleaning device for aluminum guide rollers. Background Technique

[0002] The aluminum guide roller, also known as the aluminum alloy guide roller, is made of high-quality aluminum alloy materials. It is applicable to industries such as printing, packaging, plastics, and electronic batteries. It is formed into various specifications of tube shapes through molds. It has a reinforcing rib structure inside, high strength, and undergoes surface finishing with precision equipment and special tools to make the surface smooth. The coaxiality reaches 0.02 mm, the entire shaft is corrected by computer balance within 2 g, and special processes are used at the shaft ends and imported bearings are used. It can rotate smoothly at high speeds. According to different requirements of the industry, its surface can also be specially treated: sandblasting, reticulation, Teflon, and special hardening treatment HV700, making it have good scratch and wear resistance.

[0003] In the prior art, there are still certain deficiencies in the use of surface cleaning devices for aluminum guide rollers. Since the aluminum guide roller has a circular structure, common cleaning devices usually can only clean one side of the surface, and manual back-and-forth turning operations are required to ensure the uniformity of surface cleaning. The operation process is relatively cumbersome, and some positions are easily missed, resulting in poor surface cleaning. Content of the Utility Model

[0004] The purpose of the utility model is to provide a surface cleaning device for aluminum guide rollers, so as to solve the problem proposed in the above background technique that since the aluminum guide roller has a circular structure, common cleaning devices usually can only clean one side of the surface, and manual back-and-forth turning operations are required to ensure the uniformity of surface cleaning. The operation process is relatively cumbersome, and some positions are easily missed, resulting in poor surface cleaning.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an aluminum guide roller surface cleaning device, comprising an aluminum guide roller surface cleaning machine body, a workbench is provided in the middle position inside the aluminum guide roller surface cleaning machine body, guide plates are provided at the front ends of both sides above the workbench, an aluminum guide roller positioning groove is provided in the middle position on the surface of the workbench, a moving notch is provided inside the aluminum guide roller positioning groove, a lifting port is provided in the middle position inside the moving notch, a lower half cleaning jacket is provided below the lifting port, the lower half cleaning jacket is connected to the moving seat through a lifting cylinder, a fixed base is provided below the moving seat, a fixed motor is provided at the middle position of the front end of the fixed base, a left positioning clamping plate and a right positioning clamping plate are respectively provided at the middle positions on both sides above the workbench, and locking rods are provided inside the left positioning clamping plate and the right positioning clamping plate, a protective cover is provided at the top of the aluminum guide roller surface cleaning machine body, a dust suction port is provided at the rear end inside the protective cover, a dust collector is provided above the rear end of the aluminum guide roller surface cleaning machine body, and an upper half cleaning jacket is provided at the top of the protective cover.

[0006] In a further embodiment, limit plates are provided at the middle positions on both sides of the aluminum guide roller surface cleaning machine body, the left positioning clamping plate is slidably connected to the aluminum guide roller surface cleaning machine body through a first fixed slider, and the first fixed slider is connected to the limit plate by inlaying, and the locking rod is fixedly connected to the left positioning clamping plate by a first fastening adjustment bolt.

[0007] In a further embodiment, limit plates are provided at the middle positions on both sides of the aluminum guide roller surface cleaning machine body, the left positioning clamping plate is slidably connected to the aluminum guide roller surface cleaning machine body through a first fixed slider, and the first fixed slider is connected to the limit plate by inlaying, and the locking rod is fixedly connected to the left positioning clamping plate by a first fastening adjustment bolt.

[0008] In a further embodiment, the cross-section of the aluminum guide roller positioning groove is set to an arc structure, and the aluminum guide roller positioning groove and the workbench are set to an integral structure, a sealing plate is provided at the front end of the workbench, and the sealing plate is fixedly connected to the workbench by screws.

[0009] In a further embodiment, the fixed motor is connected to the workbench via a motor seat, the fixed base and the movable base are connected via a gear plate and a linear gear transmission, and the gear plate and the fixed motor are fixedly connected via a connecting shaft.

[0010] In a further embodiment, the upper half of the cleaning jacket is connected to the protective cover by a hanging bracket, and the upper half of the cleaning jacket is slidably connected to the hanging bracket through a convex slider and a concave chute. Pulleys are provided on both sides of the convex slider. The upper half of the cleaning jacket is connected to the lower half of the cleaning jacket through an upper limit block and a lower limit block, and the upper limit block and the lower limit block are fixedly connected by a fixing rod. A shock-absorbing spring is provided below the lower limit block, and the shock-absorbing spring is connected to the moving seat by embedding.

[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0012] 1. In this utility model, the upper half of the cleaning jacket and the lower half of the cleaning jacket are arranged in an up-and-down structure, which can surround the outside of the aluminum guide roller and clamp the aluminum guide roller inside. There is no need for manual turning adjustment, saving operation procedures. It can clean the aluminum guide roller without dead angles. Moreover, the lower half of the cleaning jacket is driven by a lifting cylinder. At the same time, it also uses the power of lifting to lift the aluminum guide roller upward and clamp it inside, having a dual function, saving costs. This operation method has good practicability, with a simple structure and being easier to operate. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 is a schematic structural diagram of a surface cleaning device for an aluminum guide roller of the present utility model;

[0014] Figure 2 is a cross-sectional structural diagram of a surface cleaning device for an aluminum guide roller of the present utility model;

[0015] Figure 3 is a combined structural diagram of the upper half of the cleaning jacket and the lower half of the cleaning jacket of the present utility model;

[0016] Figure 4 is a detailed structural diagram of part A of the present utility model;

[0017] Figure 5 is a structural diagram of the lower half of the cleaning jacket of the present utility model;

[0018] Figure 6 is a side view of the locking rod of the present utility model;

[0019] Figure 7 is a side view of a surface cleaning device for an aluminum guide roller of the present utility model;

[0020] Figure 8 is a top view of the workbench of the present utility model.

[0021] In the figure: 1. Main body of the aluminum guide roller surface cleaner; 2. Protective cover; 3. Dust suction port; 4. Upper half cleaning jacket; 5. First fixed slider; 6. First fastening and adjusting bolt; 7. Left positioning clamping plate; 8. Limiting plate; 9. Right positioning clamping plate; 10. Second fixed slider; 11. Second fastening and adjusting bolt; 12. Workbench; 13. Sealing plate; 14. Fixed motor; 15. Motor base; 16. Upper limit block; 17. Insertion and fixing rod; 18. Vacuum cleaner; 19. Lower half cleaning jacket; 20. Moving seat; 21. Hanger; 22. Convex slider; 23. Pulley; 24. Concave chute; 25. Lower limit block; 26. Shock-absorbing spring; 27. Lifting cylinder; 28. Linear gear; 29. Gear disk; 30. Connecting shaft; 31. Fixed base; 32. Locking rod; 33. Fixed chute; 34. Aluminum guide roller positioning groove; 35. Lifting port; 36. Moving notch; 37. Guide plate. Detailed implementation manners

[0022] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.

[0023] Please refer to Figure 1-8, an embodiment provided by the present utility model: a surface cleaning device for an aluminum guide roller, including a main body 1 of a surface cleaning machine for an aluminum guide roller. At the middle position inside the main body 1 of the surface cleaning machine for an aluminum guide roller, there is a workbench 12. At the front ends on both sides above the workbench 12, there are guide plates 37. At the middle position on the surface of the workbench 12, there is an aluminum guide roller positioning groove 34. Inside the aluminum guide roller positioning groove 34, there is a moving notch 36. At the middle position inside the moving notch 36, there is a lifting notch 35. Below the lifting notch 35, there is a lower half cleaning jacket 19. The lower half cleaning jacket 19 is connected to a moving seat 20 through a lifting cylinder 27. Below the moving seat 20, there is a fixed base 31. At the middle position at the front end of the fixed base 31, there is a fixed motor 14. At the middle positions on both sides above the workbench 12, there are a left positioning clamping plate 7 and a right positioning clamping plate 9 respectively. Inside both the left positioning clamping plate 7 and the right positioning clamping plate 9, there are locking rods 32. At the top of the main body 1 of the surface cleaning machine for an aluminum guide roller, there is a protective cover 2. At the rear end inside the protective cover 2, there is a dust suction port 3. Above the rear end of the main body 1 of the surface cleaning machine for an aluminum guide roller, there is a dust collector 18. At the top end inside the protective cover 2, there is an upper half cleaning jacket 4; the workbench 12 is used to place the aluminum guide roller and clean the surface of the aluminum guide roller. The guide plates 37 are used to guide the placement direction of the aluminum guide roller. The aluminum guide roller positioning groove 34 is used for self-positioning of the placement position of the aluminum guide roller. The moving notch 36 is used to reserve the position for the movement of the lower half cleaning jacket 19. The lifting notch 35 is used to reserve the position for the lifting of the lower half cleaning jacket 19. The lifting cylinder 27 is used to raise or lower and adjust the lower half cleaning jacket 19. The moving seat 20 is used to horizontally move the lower half cleaning jacket 19. The protective cover 2 is used to seal the top of the main body 1 of the surface cleaning machine for an aluminum guide roller. The left positioning clamping plate 7 and the right positioning clamping plate 9 are used to clamp and fix the placement position of the aluminum guide roller. The dust collector 18 is used to absorb the dust cleaned off.

[0024] At the middle positions on both sides of the main body 1 of the surface cleaning machine for an aluminum guide roller, there are limit plates 8. The left positioning clamping plate 7 is slidably connected to the main body 1 of the surface cleaning machine for an aluminum guide roller through a first fixed slider 5. The first fixed slider 5 is connected to the limit plate 8 by inlaying. The locking rod 32 is fixedly connected to the left positioning clamping plate 7 through a first fastening adjustment bolt 6. The limit plate 8 is used to limit and position the lowest position to which the left positioning clamping plate 7 and the right positioning clamping plate 9 can be lowered; the right positioning clamping plate 9 is slidably connected to the main body 1 of the surface cleaning machine for an aluminum guide roller through a second fixed slider 10 and a fixed chute 33. The locking rod 32 is fixedly connected to the right positioning clamping plate 9 through a second fastening adjustment bolt 11. The second fastening adjustment bolt 11 is used to telescopically adjust the locking rod 32.

[0025] The cross-section of the aluminum guide roller positioning groove 34 is set to an arc structure, and the aluminum guide roller positioning groove 34 and the workbench 12 are set to an integral structure. A sealing plate 13 is provided at the front end of the workbench 12, and the sealing plate 13 is fixedly connected to the workbench 12 by screws. The sealing plate 13 is used to open or seal the front end of the workbench 12 to facilitate internal maintenance.

[0026] The fixed motor 14 is connected to the workbench 12 through the motor seat 15, the fixed base 31 and the movable seat 20 are connected through the gear plate 29 and the linear gear 28, and the gear plate 29 and the fixed motor 14 are fixedly connected through the connecting shaft 30. The motor seat 15 is used to install and fix the fixed motor 14, and the movable seat 20 is moved by gear transmission to make it perform linear reciprocating motion.

[0027] The upper cleaning jacket 4 is connected to the protective cover 2 through a hanger 21, and the upper cleaning jacket 4 is slidably connected to the hanger 21 through a convex slider 22 and a concave slide groove 24, pulleys 23 are provided on both sides of the convex slider 22, the upper cleaning jacket 4 is connected to the lower cleaning jacket 19 through an upper limit block 16 and a lower limit block 25, and the upper limit block 16 and the lower limit block 25 are plugged and connected through an insertion rod 17, a damping spring 26 is provided under the lower limit block 25, and the damping spring 26 is connected to the moving seat 20 by inlaying, and the hanger 21 is used to suspend and install the upper cleaning jacket 4, and the upper cleaning jacket 4 can be moved together with the lower cleaning jacket 19 through the sliding connection, and the sliding adjustment method is more labor-saving.

[0028] Working principle: When in use, the aluminum guide roller is placed above the workbench 12 and rolled. The rolling direction of the aluminum guide roller is guided and positioned by the guide plate 37, so that the aluminum guide roller enters the aluminum guide roller positioning groove 34, and the locking rods 32 on both sides are adjusted by the first tightening and adjusting bolts 6 and the second tightening and adjusting bolts 11, so that the locking rods 32 are inserted and fixed inside the aluminum guide roller, and the lower cleaning jacket 19 is lifted upward by the lifting cylinder 27, and the aluminum guide roller is lifted and lifted, so that the lower cleaning jacket 19 and the upper cleaning jacket 4 are embedded and closed, and the aluminum guide roller is clamped and positioned, and the electric energy is converted into mechanical energy by the fixed motor 14, which drives the connecting shaft 30 to rotate, so that the gear plate 29 and the linear gear 28 are transmitted, and the moving seat 20 makes a linear reciprocating motion, thereby driving the lower cleaning jacket 19 and the upper cleaning jacket 4 to slide, and the surface of the aluminum guide roller is cleaned, and the cleaned dust is absorbed through the dust suction port 3.

[0029] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above-mentioned exemplary embodiments, and the present utility model can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be embraced within the present utility model. Any reference signs in the claims should not be construed as limiting the claims involved.

Claims

1. An aluminum guide roller surface cleaning device, comprising an aluminum guide roller surface cleaning machine body (1), characterized in that: A workbench (12) is provided in the middle of the main body (1) of the aluminum guide roller surface cleaning machine, guide plates (37) are provided at the front ends of both sides above the workbench (12), an aluminum guide roller positioning groove (34) is provided in the middle of the surface of the workbench (12), a movable notch (36) is provided inside the aluminum guide roller positioning groove (34), a lifting opening (35) is provided in the middle of the movable notch (36), a lower cleaning jacket (19) is provided below the lifting opening (35), the lower cleaning jacket (19) is connected to the movable seat (20) via a lifting cylinder (27), and a lower portion of the movable seat (20) is provided below. A fixed base (31), wherein a fixed motor (14) is provided at the middle position of the front end of the fixed base (31), a left positioning clamp (7) and a right positioning clamp (9) are provided at the middle positions of the two sides above the workbench (12), and locking rods (32) are provided inside the left positioning clamp (7) and the right positioning clamp (9), a protective cover (2) is provided at the top of the main body (1) of the aluminum guide roller surface cleaning machine, a dust suction port (3) is provided at the rear end of the protective cover (2), a dust collector (18) is provided above the rear end of the main body (1) of the aluminum guide roller surface cleaning machine, and an upper cleaning jacket (4) is provided at the top of the internal top of the protective cover (2).

2. The aluminum guide roller surface cleaning device according to claim 1, characterized in that: Limiting plates (8) are provided at the middle positions of both sides of the main body (1) of the aluminum guide roller surface cleaning machine, the left positioning clamping plate (7) is slidably connected to the main body (1) of the aluminum guide roller surface cleaning machine via a first fixed slider (5), and the first fixed slider (5) is connected to the limiting plate (8) by embedding, and the locking rod (32) is fixedly connected to the left positioning clamping plate (7) via a first tightening adjustment bolt (6).

3. The aluminum guide roller surface cleaning device according to claim 1, characterized in that: The right side positioning clamping plate (9) is slidably connected to the aluminum guide roller surface cleaning machine body (1) via a second fixed sliding block (10) and a fixed sliding groove (33), and the locking rod (32) is fixedly connected to the right side positioning clamping plate (9) via a second fastening adjustment bolt (11).

4. The aluminum guide roller surface cleaning device according to claim 1, characterized in that: The cross section of the aluminum guide roller positioning groove (34) is configured as an arc-shaped structure, and the aluminum guide roller positioning groove (34) and the workbench (12) are configured as an integral structure, a sealing plate (13) is provided at the front end of the workbench (12), and the sealing plate (13) and the workbench (12) are fixedly connected by screws.

5. The aluminum guide roller surface cleaning device according to claim 1, characterized in that: The fixed motor (14) is connected to the workbench (12) via a motor seat (15), the fixed base (31) is connected to the movable base (20) via a gear plate (29) and a linear gear (28), and the gear plate (29) is fixedly connected to the fixed motor (14) via a connecting shaft (30).

6. The aluminum guide roller surface cleaning device according to claim 1, characterized in that: The upper cleaning jacket (4) is connected to the protective cover (2) via a hanger (21), and the upper cleaning jacket (4) is slidably connected to the hanger (21) via a convex slider (22) and a concave slide groove (24), pulleys (23) are provided on both sides of the convex slider (22), the upper cleaning jacket (4) is connected to the lower cleaning jacket (19) via an upper limit block (16) and a lower limit block (25), and the upper limit block (16) and the lower limit block (25) are plugged and connected via an insertion rod (17), a damping spring (26) is provided below the lower limit block (25), and the damping spring (26) is connected to the movable seat (20) by inlaying.

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