Surface dedusting roller for polyimide film

By designing a dust removal roller for polyimide film, using the combination of a rotating vibration mechanism and a tensioning mechanism, the problems of high dust removal cost and low efficiency in the prior art are solved, and the effect of efficient dust removal and cost reduction is achieved.

CN222957106UActive Publication Date: 2025-06-10JIANGSU SHIBANG FLEXIBLE ELECTRONICS RES INST CO LTD
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Patent Information

Application Number
CN202422016968.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-20
Publication Date
2025-06-10
Estimated Expiration
2034-08-20

AI Technical Summary

Technical Problem

The surface dust removal rollers of existing polyimide films have complex structures, high electrostatic dust removal costs, and the viscose dust removal rollers need to be replaced frequently, resulting in low dust removal efficiency.

Method used

A dust removal roller including a base plate, a support rod, a film guide roller, a rotating vibration mechanism and a tensioning mechanism is designed. The dust removal effect is achieved by rotating and vibration of multiple sets of adjustable pitch top rollers and press rollers, combined with the use of dust adhesive rollers.

Benefits of technology

It improves dust removal efficiency, reduces the replacement frequency of dust sticking rollers, reduces the cost of use, and extends the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a surface dedusting roller for polyimide film, including bottom plate, support rod and guide film roller, the support rod is vertically arranged on one end of bottom plate, the guide film roller is rotatablely connected on the support rod, the bottom plate is provided with rotary vibration mechanism and tension mechanism, the tension mechanism is connected on the support rod. A clamping plate is vertically arranged on the bottom plate, a sliding groove is formed in the clamping plate, a clamping groove is formed in the clamping plate, a dust sticking roller is connected to the clamping groove in an inserted and pulled mode, fixing rings are connected to the two ends of the dust sticking roller in a threaded mode, a vertical plate is vertically arranged on the bottom plate, and a clamping groove is formed in the vertical plate. The rotating vibration mechanism comprises a rotating screw rod, a three-spoke plate, a distance adjusting sliding block, a driving ring, a rotating ring, a connecting rod and a rotating motor, and the tensioning mechanism comprises a guide rod, a lifting sliding block, an abutting spring, a driving wheel, a cam and a driving motor. The utility model belongs to the technical field of polyimide films, and particularly relates to a surface dust removal roller for a polyimide film.
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Description

Technical Field

[0001] The utility model belongs to the technical field of polyimide film production, in particular to a surface dust removal roller used for polyimide film. Background Art

[0002] Polyimide film is a high-performance material with excellent heat resistance, chemical corrosion resistance and mechanical strength. During production, dust will inevitably stick to the surface, affecting the quality of the product. Therefore, dust removal operation is required. The existing surface dust removal roller for polyimide film, such as the surface dust removal roller for polyimide film disclosed in application No. CN201922436597.5, has a plurality of adsorption holes or adsorption grooves on the surface of the dust removal roller that are connected to the roller surface, so that the first dust removal roller can simultaneously obtain the effects of electrostatic dust removal and negative pressure adsorption dust removal, and the second dust removal roller is a replaceable viscose dust removal roller, which can effectively improve the surface dust removal effect and dust removal efficiency of the polyimide film.

[0003] However, in actual use, the structure of the existing surface dust removal roller of polyimide film is relatively complex, and the cost of using electrostatic dust removal is also high. In addition, the surface of polyimide film is smooth, and dust is more firmly adsorbed on its surface. Dust removal relies on dust removal rollers with adhesive, which requires frequent replacement and has low dust removal efficiency. Therefore, we propose a surface dust removal roller for polyimide film to solve the above problems. Utility Model Content

[0004] In view of the above situation, in order to overcome the defects of the prior art, the utility model provides a surface dust removal roller for polyimide film, which effectively solves the problem of high cost of electrostatic dust removal of the existing surface dust removal rollers for polyimide film, and solves the problem of low efficiency caused by frequent replacement of viscose dust removal rollers to ensure dust removal effect.

[0005] The technical solution adopted by the utility model is as follows: The utility model proposes a surface dust removal roller for polyimide film, comprising a base plate, a support rod and a film guide roller, the support rod being vertically arranged at one end of the base plate, the film guide roller being rotatably connected to the support rod, a rotating vibration mechanism and a tensioning mechanism being provided on the base plate, and the rotating vibration mechanism being provided between the film guide roller and the tensioning mechanism, a clamping plate being vertically arranged on the base plate, and the clamping plate being arranged at one end of the base plate symmetrical to the support rod, and a slide groove being provided on the clamping plate.

[0006] As an improvement of this solution, a card slot is provided on the card plate, and the card slot is provided at one end of the slide slot, a dust-sticking roller is plugged and connected to the card slot, both ends of the dust-sticking roller are threadedly connected to fixing rings, and the fixing rings are inserted into the card slot, and a vertical plate is vertically provided on the bottom plate.

[0007] As an improvement of the present scheme, the rotational vibration mechanism includes a rotating screw, a three-spoke plate, a pitch-adjusting slider, a driving ring, a rotating ring, a connecting rod and a rotating motor, the rotating screw being rotatably connected to the vertical plate, the three-spoke plate being fixedly connected to one end of the rotating screw, the pitch-adjusting slider being slidably connected to the three-spoke plate, the driving ring being threadedly connected to the rotating screw, the rotating ring being rotatably connected to the driving ring, one end of the connecting rod being rotatably connected to the rotating ring, the other end of the connecting rod being rotatably connected to the pitch-adjusting slider, the rotating motor being arranged on the vertical plate and the output shaft passing through the vertical plate and connected to the rotating screw.

[0008] As an improvement of the present solution, the tensioning mechanism includes a guide rod, a lifting slider, a clamping spring, a driving wheel, a cam and a driving motor; the guide rod is vertically arranged on the base plate and between the vertical plate and the clamping plate; the lifting slider is slidably connected to the guide rod; one end of the clamping spring is arranged on the base plate; the other end of the clamping spring is arranged at the lower end of the lifting slider; the driving wheel is rotatably connected to the lifting slider; the cam is rotatably connected to the guide rod and arranged above the driving wheel; the driving motor is arranged on the guide rod and the output shaft is connected to the cam.

[0009] As an improvement of the present scheme, the distance-adjusting slider is rotatably connected to a top roller, the lifting slider is rotatably connected to a pressure roller, the pressure roller is arranged below the driving wheel, a polyimide film is arranged between the film guide rollers, and the polyimide film passes through the upper end of the top roller and the lower end of the pressure roller in sequence, and finally passes through between the two sets of dust-sticking rollers.

[0010] As an improvement of the present solution, the pressure roller, the top roller, the film guide roller and the dust sticking roller are all arranged in parallel, and the lifting slider is arranged vertically to the bottom plate.

[0011] As an improvement of the present solution, the clamping plate is arranged in a rectangular plate shape, the cross section of the guide rod is arranged in a concave shape, and the driving ring is arranged in a circular ring with a U-shaped cross section.

[0012] As an improvement of the present solution, the slide groove is arranged in an L shape, the clamping groove is arranged in a circular groove, and the rotating ring is arranged in an O shape.

[0013] The beneficial effects achieved by the utility model using the above structure are as follows:

[0014] 1. It is equipped with a rotating vibration mechanism. Through the rapid rotation of multiple sets of top rollers with adjustable spacing, it can cause vibration during the transportation of the polyimide film, so that the dust on its surface can be shaken off, which improves the dust removal efficiency and reduces the frequency of replacing the dust sticking roller, further reducing costs and increasing service life;

[0015] 2. The tensioning mechanism is adopted, and the height-adjustable pressure roller cooperates with the rotating vibration mechanism to ensure the vibration of the polyimide film and the dust removal effect. The sliding groove and the fixing ring make the installation and disassembly of the dust-sticking roller convenient. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the overall structure of a surface dust removal roller for polyimide film proposed by the utility model;

[0017] Figure 2 for Figure 1 A partial enlarged schematic diagram of part A;

[0018] Figure 3 This is a cross-sectional view of a surface dust removal roller for a polyimide film proposed by the utility model;

[0019] Figure 4 The utility model is a schematic diagram of the internal structure of a surface dust removal roller for polyimide film.

[0020] Among them, 1. bottom plate; 2. support rod; 3. film guide roller; 4. rotating vibration mechanism; 5. tensioning mechanism; 6. clamping plate; 7. slide groove; 8. dust sticking roller; 9. clamping groove; 10. fixing ring; 11. vertical plate; 12. rotating screw; 13. three-spoke plate; 14. distance-adjusting slider; 15. driving ring; 16. rotating ring; 17. connecting rod; 18. rotating motor; 19. guide rod; 20. lifting slider; 21. pressing spring; 22. driving wheel; 23. cam; 24. driving motor; 25. top roller; 26. pressure roller; 27. polyimide film.

[0021] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation to the present invention. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments; based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0023] like Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, the utility model proposes a surface dust removal roller for polyimide film, comprising a base plate 1, a support rod 2 and a film guide roller 3, the support rod 2 is vertically arranged at one end of the base plate 1, the film guide roller 3 is rotatably connected to the support rod 2, a rotating vibration mechanism 4 and a tensioning mechanism 5 are provided on the base plate 1, and the rotating vibration mechanism 4 is arranged between the film guide roller 3 and the tensioning mechanism 5, a clamping plate 6 is vertically arranged on the base plate 1, and the clamping plate 6 is arranged at one end of the base plate 1 symmetrical to the support rod 2, and a slide groove 7 is provided on the clamping plate 6; a clamping groove 9 is provided on the clamping plate 6, and the clamping groove 9 is arranged at one end of the slide groove 7, a dust sticking roller 8 is plugged and connected to the clamping groove 9, both ends of the dust sticking roller 8 are threadedly connected with fixing rings 10, and the fixing rings 10 are clamped in the clamping groove 9, and a vertical plate 11 is vertically provided on the base plate 1.

[0024] In order to achieve vibration of the polyimide film, the rotating vibration mechanism 4 includes a rotating screw 12, a three-spoke plate 13, a distance-adjusting slider 14, a driving ring 15, a rotating ring 16, a connecting rod 17 and a rotating motor 18. The rotating screw 12 is rotatably connected to the vertical plate 11, the three-spoke plate 13 is fixedly connected to one end of the rotating screw 12, the distance-adjusting slider 14 is slidably connected to the three-spoke plate 13, the driving ring 15 is threadedly connected to the rotating screw 12, the rotating ring 16 is rotatably connected to the driving ring 15, one end of the connecting rod 17 is rotatably connected to the rotating ring 16, and the other end of the connecting rod 17 is rotatably connected to the distance-adjusting slider 14, and the rotating motor 18 is arranged on the vertical plate 11 and the output shaft passes through the vertical plate 11 and is connected to the rotating screw 12.

[0025] In order to achieve the tensioning of the polyimide film, the tensioning mechanism 5 includes a guide rod 19, a lifting slider 20, a clamping spring 21, a driving wheel 22, a cam 23 and a driving motor 24. The guide rod 19 is vertically arranged on the base plate 1 and is arranged between the vertical plate 11 and the clamping plate 6. The lifting slider 20 is slidably connected to the guide rod 19. One end of the clamping spring 21 is arranged on the base plate 1, and the other end of the clamping spring 21 is arranged at the lower end of the lifting slider 20. The driving wheel 22 is rotatably connected to the lifting slider 20. The cam 23 is rotatably connected to the guide rod 19 and is arranged above the driving wheel 22. The driving motor 24 is arranged on the guide rod 19 and the output shaft is connected to the cam 23.

[0026] A top roller 25 is rotatably connected to the distance-adjusting slider 14, a pressure roller 26 is rotatably connected to the lifting slider 20, the pressure roller 26 is arranged below the driving wheel 22, a polyimide film 27 is arranged between the film guide rollers 3, and the polyimide film 27 passes through the upper end of the top roller 25 and the lower end of the pressure roller 26 in sequence, and finally passes through between the two groups of dust-sticking rollers 8; the pressure roller 26, the top roller 25, the film guide roller 3 and the dust-sticking roller 8 are all arranged in parallel, and the lifting slider 20 is arranged vertically to the bottom plate 1.

[0027] The card plate 6 is arranged in a rectangular plate shape, the cross section of the guide rod 19 is arranged in a concave shape, and the drive ring 15 is arranged in a circular ring with a U-shaped cross section; the slide groove 7 is arranged in an L shape, the card groove 9 is arranged in a circular groove, and the rotating ring 16 is arranged in an O shape.

[0028] When in use, the polyimide film 27 is passed from one side between the two groups of film guide rollers 3, and passes through the top of the top roller 25 and the bottom of the pressure roller 26 in turn, and then passes through between the two groups of polyimide films 27. As the polyimide film 27 is transported, the large excavation drive motor 24 drives the cam 23 to rotate. Under the action of the profile of the cam 23, the drive wheel 22 drives the lifting slider 20 to slide along the direction of the guide rod 19 to tighten the polyimide film 27. The rotating motor 18 is turned on to drive the rotating screw 12 to rotate, so that the three spokes 13 on it drive the three groups of top rollers 25 to rotate. Under the action of the gap between the three groups of top rollers 25, the polyimide film 27 is periodically contacted to achieve vibration, and the dust on the surface is bounced off. At this time, an external fan can also be used to blow to the polyimide film from one side. 27. After the floating dust is removed by vibration, the dust sticking roller 8 is used to stick the dust on its surface. When the frequency of vibration needs to be adjusted, it is only necessary to rotate the driving ring 15 to make it move along the axial direction of the rotating screw 12. The driving ring 15 moves while keeping relatively still in the circumferential direction of the rotating screw 12, so that the connecting rod 17 pushes the distance adjustment slider 14 to slide along the three-spoke plate 13, and the gap between the top rollers 25 can be adjusted. When the dust sticking roller 8 needs to be replaced, it is only necessary to unscrew the fixing ring 10 from the dust sticking roller 8 to make it out of the card slot 9, and then the dust sticking roller 8 can be taken out along the slide slot 7. After the new dust sticking roller 8 is inserted back into the slide slot 7, the fixing ring 10 is screwed onto the dust sticking roller 8 and carded into the card slot 9. The above is the use process of the surface dust removal roller of the entire polyimide film 27.

[0029] The above description of the utility model and its implementation methods is not restrictive. The drawings show only one implementation method of the utility model, and the actual structure is not limited thereto. In short, if ordinary technicians in this field are inspired by it and design structural methods and embodiments similar to the technical solution without creativity without departing from the purpose of the invention of the utility model, they should all fall within the protection scope of the utility model.

Claims

1. A surface dust removal roller for polyimide film, comprising a bottom plate (1), a support rod (2) and a film guide roller (3), wherein the support rod (2) is vertically arranged at one end on the bottom plate (1), and the film guide roller (3) is rotatably connected to the support rod (2), characterized in that: The bottom plate (1) is provided with a rotating vibration mechanism (4) and a tensioning mechanism (5), and the rotating vibration mechanism (4) is arranged between the film guide roller (3) and the tensioning mechanism (5). The bottom plate (1) is vertically provided with a clamping plate (6), and the clamping plate (6) is arranged at one end of the bottom plate (1) symmetrical to the support rod (2), and the clamping plate (6) is provided with a slide groove (7).

2. A surface dust removal roller for polyimide film according to claim 1, characterized in that: The card plate (6) is provided with a card slot (9), and the card slot (9) is arranged at one end of the slide groove (7); a dust sticking roller (8) is pluggably connected to the card slot (9); both ends of the dust sticking roller (8) are threadedly connected with fixing rings (10), and the fixing rings (10) are inserted into the card slot (9); and a vertical plate (11) is vertically provided on the bottom plate (1).

3. The surface dust removal roller for polyimide film according to claim 2, characterized in that: The rotary vibration mechanism (4) comprises a rotary screw (12), a three-spoke plate (13), a pitch-adjusting slider (14), a driving ring (15), a rotary ring (16), a connecting rod (17) and a rotary motor (18); the rotary screw (12) is rotatably connected to the vertical plate (11); the three-spoke plate (13) is fixedly connected to one end of the rotary screw (12); the pitch-adjusting slider (14) is slidably connected to the three-spoke plate (13); the driving ring (15) is threadedly connected to the rotary screw (12); the rotary ring (16) is rotatably connected to the driving ring (15); one end of the connecting rod (17) is rotatably connected to the rotary ring (16); the other end of the connecting rod (17) is rotatably connected to the pitch-adjusting slider (14); and the rotary motor (18) is arranged on the vertical plate (11) and the output shaft penetrates the vertical plate (11) and is connected to the rotary screw (12).

4. The surface dust removal roller for polyimide film according to claim 3, characterized in that: The tensioning mechanism (5) comprises a guide rod (19), a lifting slider (20), a holding spring (21), a driving wheel (22), a cam (23) and a driving motor (24); the guide rod (19) is vertically arranged on the bottom plate (1) and arranged between the vertical plate (11) and the clamping plate (6); the lifting slider (20) is slidably connected to the guide rod (19); one end of the holding spring (21) is arranged on the bottom plate (1); the other end of the holding spring (21) is arranged at the lower end of the lifting slider (20); the driving wheel (22) is rotatably connected to the lifting slider (20); the cam (23) is rotatably connected to the guide rod (19) and arranged above the driving wheel (22); the driving motor (24) is arranged on the guide rod (19) and the output shaft is connected to the cam (23).

5. The surface dust removal roller for polyimide film according to claim 4, characterized in that: The adjustable distance slider (14) is rotatably connected to a top roller (25), the lifting slider (20) is rotatably connected to a pressure roller (26), the pressure roller (26) is arranged below the driving wheel (22), a polyimide film (27) is arranged between the film guide rollers (3), and the polyimide film (27) passes through the upper end of the top roller (25), the lower end of the pressure roller (26) in sequence, and finally passes through between the two sets of dust-sticking rollers (8).

6. The surface dust removal roller for polyimide film according to claim 5, characterized in that: The pressure roller (26), the top roller (25), the film guide roller (3) and the dust sticking roller (8) are all arranged in parallel, and the lifting slider (20) is arranged vertically to the bottom plate (1).

7. The surface dust removal roller for polyimide film according to claim 6, characterized in that: The clamping plate (6) is in the shape of a rectangular plate, the cross section of the guide rod (19) is in the shape of a concave letter, and the driving ring (15) is in the shape of a circular ring with a U-shaped cross section.

8. The surface dust removal roller for polyimide film according to claim 7, characterized in that: The slide groove (7) is arranged in an L shape, the clamping groove (9) is arranged in a circular groove, and the rotating ring (16) is arranged in an O shape.

Citation Information

Patent Citations

  • Surface dust removal roller for polyimide film

    CN211866055U