On-line foreign matter adhesion treatment device for strip-shaped rollers of twenty-high rolling mill

By designing the online processing device for foreign matter adhesion of plate-shaped rollers in the twenty-roll mill, online cleaning is achieved using the processing mechanism, positioning mechanism and control mechanism, which solves the quality defects and safety risks caused by foreign matter adhesion in the prior art, and achieves an efficient and safe treatment process.

CN222957180UActive Publication Date: 2025-06-10BEIHAI CHENGDE NICKEL IND CO LTD +4
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Patent Information

Application Number
CN202422100301.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-28
Publication Date
2025-06-10
Estimated Expiration
2034-08-28

AI Technical Summary

Technical Problem

In a twenty-roll rolling mill, steel slag or foreign matter adhered to the plate-shaped roller and steering roller causes the surface of the steel strip to protrude and form quality defects. The prior art requires shutdown, which poses a safety risk and a risk of inter-layer abrasions.

Method used

A 20-roll roll mill plate-shaped roller foreign matter adhesion online treatment device is designed, including a processing mechanism, a positioning mechanism and a control mechanism. The foreign matter on the plate-shaped roller is cleaned online through the cylinder and the brush head to avoid shutdown.

Benefits of technology

The foreign matter adhered to the plate-shaped rollers is realized in the production process of the rolling mill, avoiding the secondary defects caused by the shutdown and eliminating the tension on the steel coil, reducing the difficulty and safety risks of processing, and improving the processing efficiency and cost-effectiveness.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a twenty-high roll mill plate-shaped roll foreign matter adhesion on-line processing device which comprises a processing mechanism, and after the output end of the processing mechanism makes contact with a plate-shaped roll, foreign matter on the plate-shaped roll can be cleaned; the positioning mechanism is connected with the processing mechanism, and the positioning mechanism can drive the processing mechanism to move and fix the processing mechanism at a designated position; the control mechanism is connected with the positioning mechanism and the processing mechanism, and the control mechanism can control the working state of the processing mechanism and the working state of the positioning mechanism. And secondary defects of the steel coil caused by shutdown and elimination of tension are avoided.
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Description

Technical Field

[0001] The utility model relates to the field of steel rolling, and particularly relates to an on-line treatment device for foreign matter adhesion on a shape roller of a twenty-high rolling mill. Background Art

[0002] During the rolling of steel strips using a twenty-high rolling mill, small steel slag or some foreign matters brought in by raw materials may adhere to the shape roller and the deflector roll, causing protrusions on the surface of the steel strip and thus forming quality defects. To deal with such defects, it is necessary to stop the rolling mill, eliminate the tension of the steel strip, lift the steel strip for treatment. The treatment process is cumbersome, there are safety risks, and it will also cause scratches between the layers of the steel strip.

[0003] Currently, if foreign matters adhering to the shape roller need to be treated, it is necessary to stop the machine and release the tension. Stopping the machine and eliminating the tension will loosen the already tightened steel coil, and then starting the machine and establishing the tension will cause scratches between the layers of the steel coil. At the same time, there are also safety risks for personnel when dealing with foreign matters. Content of the Utility Model

[0004] The purpose of the utility model is to provide an on-line treatment device for foreign matter adhesion on a shape roller of a twenty-high rolling mill, which reduces the difficulty of treating foreign matters on the shape roller.

[0005] To achieve the above purpose, the utility model provides the following technical solution: An on-line treatment device for foreign matter adhesion on a shape roller of a twenty-high rolling mill, comprising: a treatment mechanism, after the output end of the treatment mechanism contacts the shape roller, it can clean the foreign matters on the shape roller; a positioning mechanism, the positioning mechanism is connected to the treatment mechanism, the positioning mechanism can drive the treatment mechanism to move and fix the treatment mechanism at a specified position; a control mechanism, the control mechanism is connected to both the positioning mechanism and the treatment mechanism, and the control mechanism can control the working states of the treatment mechanism and the positioning mechanism.

[0006] Further, it further comprises a fixing mechanism, the treatment mechanism is arranged on the fixing mechanism, and the fixing mechanism is arranged on the frame of the rolling mill.

[0007] Further, the positioning mechanism comprises a first cylinder, and the output end of the first cylinder is connected to the treatment mechanism.

[0008] Further, the treatment device comprises a second cylinder and a brush head, the output end of the second cylinder is connected to the brush head, and the second cylinder can drive the brush head to move so as to change the pressure between the brush head and the shape roller.

[0009] Further, the control device includes a pneumatic triple unit, a first manual control valve, a second manual control valve, a first speed regulating valve, and a second speed regulating valve; the input end of the pneumatic triple unit is communicated with a gas source, the output end of the pneumatic triple unit is respectively communicated with the first manual control valve and the second manual control valve, the first manual control valve is communicated with the input end of the first cylinder through the first speed regulating valve, and the second manual control valve is communicated with the input end of the second cylinder through the second speed regulating valve.

[0010] Further, the brush head includes a base and a cleaning part, the cleaning part is arranged on the base, and the brush head cleans the plate-shaped roller through the cleaning part.

[0011] Further, the cross-section of the cleaning part is a sector ring, and the diameter of the bottom circle of the sector ring is equal to the outer surface diameter of the plate-shaped roller.

[0012] Further, the fixing mechanism includes a bottom plate and two side plates, both of the two side plates are connected to the bottom plate, the side plates are vertically arranged relative to the bottom plate, the two side plates are parallel to each other, threaded holes are provided on both the side plates and the bottom plate, each threaded hole is connected with a bolt, and one end of the bolt contacts the positioning mechanism to fix the positioning mechanism.

[0013] Further, the positioning mechanism further includes a slider, the slider is connected to the output end of the first cylinder, and the second cylinder is connected to the slider.

[0014] Further, the cleaning part includes felt.

[0015] Analysis shows that the present utility model discloses an on-line processing device for foreign matter adhesion on a plate-shaped roller of a twenty-high rolling mill. The present utility model realizes the processing of foreign matter adhered to the plate-shaped roller during the production process of the rolling mill, avoids shutdown and eliminates secondary defects brought to the steel coil by tension. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The attached drawings forming a part of this application are used to provide a further understanding of the present utility model. The schematic embodiments of the present utility model and their descriptions are used to explain the present utility model and do not constitute an improper limitation to the present utility model. Among them:

[0017] Figure 1 Schematic structural diagram of a fixing mechanism according to an embodiment of the present utility model.

[0018] Figure 2 Schematic structural diagram of a positioning mechanism according to an embodiment of the present utility model.

[0019] Figure 3 Schematic structural diagram of a processing mechanism according to an embodiment of the present utility model.

[0020] Figure 4 Structural block diagram of the control mechanism according to an embodiment of the present utility model.

[0021] Explanation of reference numerals: 1, bottom plate; 2, side plate; 3, first cylinder; 4, slider; 5, second cylinder; 6, base; 7, cleaning part; 8, plate-shaped roller. Detailed implementation manners

[0022] The present utility model will be described in detail below with reference to the accompanying drawings and in conjunction with embodiments. Each example is provided by way of explanation of the present utility model rather than a limitation thereof. In fact, those skilled in the art will appreciate that modifications and variations can be made to the present utility model without departing from the scope or spirit thereof. For example, features shown or described as part of one embodiment can be used in another embodiment to yield yet another embodiment. Accordingly, it is intended that the present utility model cover such modifications and variations that fall within the scope of the appended claims and their equivalents.

[0023] In the description of the present utility model, the orientation or positional relationship indicated by the terms "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present utility model rather than requiring the present utility model to be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation of the present utility model. The terms "connected", "connected to", and "arranged" used in the present utility model should be understood in a broad sense. For example, it can be a fixed connection or a detachable connection; it can be directly connected or indirectly connected through an intermediate component; it can be a wired connection, a radio connection, or a wireless communication signal connection. For those of ordinary skill in the art, the specific meanings of the above terms can be understood according to specific circumstances.

[0024] One or more examples of the present utility model are shown in the accompanying drawings. The detailed description uses numerical and alphabetical labels to refer to features in the drawings. Similar or like labels in the drawings and the description have been used to refer to similar or like parts of the present utility model. As used herein, terms such as "first", "second", "third", and "fourth" etc. can be used interchangeably to distinguish one component from another, and are not intended to indicate the position or importance of individual components.

[0025] As Figures 1-4As shown in the figure, according to an embodiment of the present invention, an on-line processing device for foreign matter adhesion on the shape roller 8 of a twenty-high rolling mill is provided, including: a processing mechanism, after the output end of the processing mechanism contacts the shape roller 8, it can clean the foreign matter on the shape roller 8; a positioning mechanism, the positioning mechanism is connected to the processing mechanism, the positioning mechanism can drive the processing mechanism to move and fix the processing mechanism at a specified position; a control mechanism, the control mechanism is connected to both the positioning mechanism and the processing mechanism, and the control mechanism can control the working states of the processing structure and the positioning mechanism.

[0026] During the production process, when the operator discovers foreign matter adhesion on the roll surface, manually move the positioning device to the position where the foreign matter adheres according to its position. After the positioning device moves in place, directly raise the processing device to make it close to the roll surface. The rolling mill can directly roll at a low speed. As the roll surface rotates, the processing device will brush the foreign matter on the roll surface clean, directly realizing on-line processing. There is no need to stop the machine and eliminate the tension.

[0027] This device further includes a fixing mechanism. The processing mechanism is arranged on the fixing mechanism, and the fixing mechanism is arranged on the frame of the rolling mill.

[0028] The above-mentioned fixing mechanism is usually connected to the frame of the rolling mill by welding.

[0029] The above-mentioned fixing mechanism includes a bottom plate 1 and two side plates 2. Both side plates 2 are connected to the bottom plate 1. The side plates 2 are vertically arranged relative to the bottom plate 1. The two side plates 2 are parallel to each other. Threaded holes are provided on both the side plates 2 and the bottom plate 1. Each threaded hole is connected with a bolt. One end of the bolt contacts the positioning mechanism to fix the positioning mechanism. When installing the positioning mechanism, the relative position between the positioning mechanism and the fixing mechanism can be finely adjusted, and then the position of the positioning mechanism is fixed by the bolt.

[0030] The positioning mechanism includes a first cylinder 3, and the output end of the first cylinder 3 is connected to the processing mechanism.

[0031] The first cylinder 3 is a magnetic coupling rodless cylinder, and the model is CY3R3-1300.

[0032] The above-mentioned positioning mechanism further includes a slider 4. The slider 4 is connected to the output end of the first cylinder 3, and a second cylinder 5 is connected to the slider 4.

[0033] A positioning soft ruler can also be arranged on the above-mentioned slider 4. One end of the soft ruler is fixed on the first cylinder 3, and the other end is arranged on the slider 4. When the slider 4 moves, the telescopic distance of the first cylinder 3 can be judged by reading the soft ruler.

[0034] The processing device includes a second cylinder 5 and a brush head. The output end of the second cylinder 5 is connected to the brush head, and the second cylinder 5 can drive the brush head to move so as to change the pressure between the brush head and the shape roller 8.

[0035] The model of the second cylinder 5 described above can be MBG32-100KZ.

[0036] The above-mentioned brush head includes a base 6 and a cleaning part 7. The cleaning part 7 is arranged on the base 6, and the brush head cleans the plate-shaped roller 8 through the cleaning part 7.

[0037] The cross-section of the above-mentioned cleaning part 7 is a sector ring, and the diameter of the bottom circle of the sector ring is equal to the outer surface diameter of the plate-shaped roller 8, so that the brush head fits with the plate-shaped roller 8.

[0038] The cleaning part 7 includes felt, which is usually 80% wool felt and is fixed to the base 6 after being cut.

[0039] The control device includes an air source triplet, a first manual control valve, a second manual control valve, a first speed regulating valve and a second speed regulating valve; the input end of the air source triplet is connected to the air source, the output ends of the air source triplet are respectively connected to the first manual control valve and the second manual control valve, the first manual control valve is connected to the input end of the first cylinder 3 through the first speed regulating valve, and the second manual control valve is connected to the input end of the second cylinder 5 through the second speed regulating valve.

[0040] Usually, the number of the first speed regulating valve and the second speed regulating valve is two each. The two first speed regulating valves are respectively connected to the air inlet end and the air outlet end of the first cylinder 3, so as to more accurately adjust the telescopic state of the first cylinder 3. Similarly, the two second speed regulating valves are respectively connected to the air inlet end and the air outlet end of the second cylinder 5, so as to more accurately adjust the telescopic state of the second cylinder 5.

[0041] The energy sources of the first cylinder 3 and the second cylinder 5 all adopt compressed air. Because a large amount of oil mist will be generated during the production of the rolling mill, there are potential safety risks and signal interference with the signal of the plate-shaped roller 8 if electric control is adopted. Therefore, pneumatic control is adopted.

[0042] Compared with the prior art, the utility model realizes the treatment of foreign matters adhered to the plate-shaped roller 8 during the production process of the rolling mill, avoids shutdown and eliminates secondary defects brought to the steel coil by tension. The sampling brush head is made of felt, and there will be no secondary adhesion after the treatment. The waste wool felt discarded by the slitting machine in the factory can be used, with low cost and improved utilization of waste materials. During the treatment process, the brush head can be adjusted according to the adhesion firmness of foreign matters to implement convenient treatment. At the same time, the speed and thrust of the positioning device can also be adjusted to realize diversified treatment methods.

[0043] The above are only the preferred embodiments of the utility model and are not used to limit the utility model. For those skilled in the art, the utility model can have various changes and modifications. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included within the protection scope of the utility model.

Claims

1. An on-line processing device for foreign matter adhesion on the shape roller of a twenty-high rolling mill, characterized in that, comprising: a processing mechanism, after the output end of the processing mechanism contacts the shape roller, it can clean the foreign matter on the shape roller; a positioning mechanism, the positioning mechanism is connected to the processing mechanism, and the positioning mechanism can drive the processing mechanism to move and fix the processing mechanism at a designated position; a control mechanism, the control mechanism is connected to both the positioning mechanism and the processing mechanism, and the control mechanism can control the working states of the processing mechanism and the positioning mechanism.

2. The on-line processing device for foreign matter adhesion on the shape roller of a twenty-high rolling mill according to claim 1, characterized in that, further comprising a fixing mechanism, the processing mechanism is arranged on the fixing mechanism, and the fixing mechanism is arranged on the frame of the rolling mill.

3. The on-line processing device for foreign matter adhesion on the shape roller of a twenty-high rolling mill according to claim 2, characterized in that, the positioning mechanism includes a first air cylinder, and the output end of the first air cylinder is connected to the processing mechanism.

4. The on-line processing device for foreign matter adhesion on the shape roller of a twenty-high rolling mill according to claim 3, characterized in that, the processing mechanism includes a second air cylinder and a brush head, the output end of the second air cylinder is connected to the brush head, and the second air cylinder can drive the brush head to move so as to change the pressure between the brush head and the shape roller.

5. The on-line processing device for foreign matter adhesion on the shape roller of a twenty-high rolling mill according to claim 4, characterized in that, the control mechanism includes an air source triplet, a first manual control valve, a second manual control valve, a first speed regulating valve and a second speed regulating valve; the input end of the air source triplet is communicated with the air source, the output ends of the air source triplet are respectively communicated with the first manual control valve and the second manual control valve, the first manual control valve is communicated with the input end of the first air cylinder through the first speed regulating valve, and the second manual control valve is communicated with the input end of the second air cylinder through the second speed regulating valve.

6. The on-line processing device for foreign matter adhesion on the shape roller of a twenty-high rolling mill according to claim 4, characterized in that, the brush head includes a base and a cleaning part, the cleaning part is arranged on the base, and the brush head cleans the shape roller through the cleaning part.

7. The on-line processing device for foreign matter adhesion on the shape roller of a twenty-high rolling mill according to claim 6, characterized in that, the cross section of the cleaning part is a sector ring, and the diameter of the bottom circle of the sector ring is equal to the outer surface diameter of the shape roller.

8. The on-line processing device for foreign matter adhesion on the shape roller of a twenty-high rolling mill according to claim 2, characterized in that, the fixing mechanism includes a bottom plate and two side plates, both of the two side plates are connected to the bottom plate, the side plates are vertically arranged relative to the bottom plate, the two side plates are parallel to each other, threaded holes are provided on both the side plates and the bottom plate, and each threaded hole is connected with a bolt, and one end of the bolt contacts the positioning mechanism to fix the positioning mechanism.

9. An on-line processing device for foreign object adhesion on a shape roller of a twenty-high rolling mill according to claim 4, characterized in that, the positioning mechanism further includes a slider, the slider is connected to the output end of the first cylinder, and the second cylinder is connected to the slider.

10. An on-line processing device for foreign object adhesion on a shape roller of a twenty-high rolling mill according to claim 6, characterized in that, the cleaning part includes felt.