Bushing cold header capable of achieving automatic discharging
By designing a bushing cold heading machine that can be automatically cut and cleaned, the problem of insufficient stain accumulation and automation in the prior art is solved, and efficient bushing production and cleaning is achieved, product quality is improved and cost is reduced.
Patent Information
- Application Number
- CN202422099923.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-28
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-08-28
AI Technical Summary
Existing bushing cold heading machines produce a large amount of stains during the production process, affecting product quality, and lack automatic unloading and cleaning functions.
A bushing cold heading machine that can be automatically discharged is designed, including a transportation assembly, a cleaning assembly and a cold heading machine body. The transport assembly realizes the separation and cleaning of the bushings through the conveyor belt and baffle. The cleaning assembly includes a water pump and a nozzle for automatic cleaning, and the control module drives the motor and stepper motor for automatic unloading and movement.
Automatic cutting and cleaning of bushings is realized, stain accumulation is reduced, product quality is improved, and production costs are reduced by saving water resources.
Smart Images

Figure CN222957420U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cold heading machines, in particular to a bushing cold heading machine capable of automatically discharging materials. Background Art
[0002] A cold heading machine is a device that uses the plastic deformation of metal at room temperature to manufacture fasteners and other mechanical parts. At present, a large amount of stains will be generated during the production process of the existing bushing cold heading machine. If it is not cleaned for a long time, it will affect the product quality. For this reason, a bushing cold heading machine capable of automatically discharging materials is proposed, which can facilitate the cleaning of the bushing and control the number of bushings discharged in the same batch. Content of the Utility Model
[0003] The purpose of the utility model is to solve the deficiencies existing in the prior art, and a bushing cold heading machine capable of automatically discharging materials is proposed.
[0004] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0005] A bushing cold heading machine capable of automatically discharging materials includes a base. A transportation component is installed inside the base, a cleaning component is arranged above the base, and a cold heading machine main body is arranged at the rear end of the base. The transportation component includes a conveyor belt assembly. The conveyor belt assembly includes a conveyor belt. A number of holes are arranged on the conveyor belt, and the diameter of the holes is smaller than the size of the bushing. A rubber layer is arranged on the surface of the conveyor belt. A number of baffles are arranged on the surface of the conveyor belt assembly. The conveyor belt assembly further includes a driving wheel. A motor is arranged on one side of the base, and the output end of the motor is connected to the driving wheel in the conveyor belt assembly. The cold heading machine further includes a control module, and the motor is electrically connected to the control module.
[0006] As a further scheme of the utility model: The cold heading machine further includes a discharge plate. The discharge plate is installed at the front end of the cold heading machine main body, and an optoelectronic counting sensor is installed on the discharge plate. The optoelectronic counting sensor is electrically connected to the control module.
[0007] As a further scheme of the utility model: The cleaning component includes a mounting frame. The mounting frame is installed on the base, a water tank is installed on the mounting frame, a water pump two is arranged below the water tank, the water pump two is electrically connected to the control module, and a number of spray heads are arranged below the water pump two.
[0008] As a further scheme of the utility model: The cleaning component further includes a water pump one. The water pump one is installed at the bottom of the base. A water trough is arranged at the bottom of the base where the water pump one is located. The water pump one is electrically connected to the control module, and the water pump one is connected to the water tank through a water pipe.
[0009] As a further solution of the present utility model: The cold heading machine further includes a discharge port, which is arranged at the bottom of the front end of the base, and a slope is arranged inside the front end of the base.
[0010] As a further solution of the present utility model: The cold heading machine further includes a partition component, which is installed between the cold heading machine main body and the cleaning component through a bracket. The partition component includes a slide rail, which is installed on the bracket. A screw rod is rotatably installed in the slide rail, and a stepping motor is installed on one side of the slide rail. The output end of the stepping motor is connected to the screw rod. The stepping motor is electrically connected to the control module, and a translation slide seat is slidably installed on the screw rod.
[0011] As a further solution of the present utility model: The partition component further includes an electric telescopic rod, which is installed on one side of the translation slide seat. The electric telescopic rod is electrically connected to the control module. A partition is installed at the output end of the electric telescopic rod, and a plurality of plastic strip plates are arranged at the bottom of the partition.
[0012] As a further solution of the present utility model: The cold heading machine further includes a control panel, which is installed on one side of the cold heading machine main body. The control panel is electrically connected to the control module.
[0013] The beneficial effects of the present utility model are as follows:
[0014] 1. The cold heading machine main body processes raw materials to produce bushings. The bushings fall on the conveyor belt assembly and are transported to the cleaning component area for cleaning. The stains generated during the production of the bushings are cleaned, which is convenient for the next step of processing. By setting the baffle, the bushings can be separated, which is convenient for cleaning and storage.
[0015] 2. The processed bushings fall into the motor through the discharge plate. When the bushings move on the motor, the photoelectric counting sensor detects the number of bushings flowing out, which is convenient for counting the production of bushings. At the same time, it is convenient to control the number of bushings falling between the baffles according to needs, which is convenient for storage and cleaning.
[0016] 3. By driving the water pump II through the control module, the spray head is used to clean the bushings. The water pump I is used to pump the cleaned water into the water tank, reducing water waste and thus reducing production costs.
[0017] 4. By driving the electric telescopic rod through the control module, the partition is lifted to a suitable height. Subsequently, the control module drives the stepping motor, and the partition moves on the conveyor belt assembly to separate the stacked bushings, which is convenient for subsequent cleaning. Description of the Drawings
[0018] Figure 1 It is a schematic structural diagram of a bushing cold heading machine capable of automatic blanking proposed by the present utility model;
[0019] Figure 2 Schematic structural diagram of the bottom of a bushing cold heading machine capable of automatic blanking proposed by the present utility model;
[0020] Figure 3 Schematic structural diagram of a cross-section of a bushing cold heading machine capable of automatic blanking proposed by the present utility model;
[0021] Figure 4 Schematic structural diagram of the cleaning assembly proposed by the present utility model;
[0022] Figure 5 Schematic structural diagram of the partition assembly proposed by the present utility model;
[0023] Figure 6 Schematic structural diagram of the transportation assembly proposed by the present utility model.
[0024] In the figure: 1 - base, 2 - cold heading machine main body, 3 - control panel, 4 - discharge plate, 5 - photoelectric counting sensor, 6 - cleaning assembly, 7 - water pipe, 8 - transportation assembly, 9 - first water pump, 10 - discharge port, 11 - mounting bracket, 12 - water tank, 13 - second water pump, 14 - spray head, 15 - slide rail, 16 - stepping motor, 17 - screw rod, 18 - translation slide base, 19 - electric telescopic rod, 20 - partition, 21 - conveyor belt assembly, 22 - baffle, 23 - motor. Specific embodiments
[0025] The technical solutions of the present utility model will be further described in detail below in conjunction with specific embodiments.
[0026] The embodiments of the present utility model will be described in detail below. The examples of the embodiments are shown in the drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the drawings are exemplary and are only used to explain the present utility model and should not be construed as a limitation of the present utility model.
[0027] Embodiment 1
[0028] A bushing cold heading machine capable of automatic blanking, such as Figures 1 - 6As shown in the figure, it includes a base 1. A transportation component 8 is installed inside the base 1. A cleaning component 6 is arranged above the base 1. A cold heading machine main body 2 is arranged at the rear end of the base 1. The transportation component 8 includes a conveyor belt component 21. The conveyor belt component 21 includes a conveyor belt. A number of holes are arranged on the conveyor belt, and the diameter of the holes is smaller than the size of the bushing. A rubber layer is arranged on the surface of the conveyor belt. A number of baffles 22 are arranged on the surface of the conveyor belt component 21. The conveyor belt component 21 further includes a driving wheel. A motor 23 is arranged on one side of the base 1. The output end of the motor 23 is connected to the driving wheel in the conveyor belt component 21. The cold heading machine further includes a control module. The motor 23 is electrically connected to the control module.
[0029] The cold heading machine main body 2 processes raw materials to produce bushings. The bushings fall on the conveyor belt component 21 and are transported to the cleaning component 6 area for cleaning through transportation, and the stains generated during the production of the bushings are cleaned, which is convenient for the next processing. By setting the baffles 22, the bushings can be separated, which is convenient for cleaning and storage.
[0030] This device is further set as, as Figure 1 shown, the cold heading machine further includes a discharge plate 4. The discharge plate 4 is installed at the front end of the cold heading machine main body 2. An optoelectronic counting sensor 5 is installed on the discharge plate 4. The optoelectronic counting sensor 5 is electrically connected to the control module.
[0031] The processed bushings fall into the motor 23 through the discharge plate 4. When the bushings move on the motor 23, the optoelectronic counting sensor 5 detects the number of bushings flowing out, which is convenient for counting the production of bushings. At the same time, it is convenient to control the number of bushings falling between the baffles 22 according to needs, which is convenient for storage and cleaning.
[0032] This device is further set as, as Figures 1 - 4 shown, the cleaning component 6 includes a mounting frame 11. The mounting frame 11 is installed on the base 1. A water tank 12 is installed on the mounting frame 11. A second water pump 13 is arranged below the water tank 12. The second water pump 13 is electrically connected to the control module. A number of spray heads 14 are arranged below the second water pump 13.
[0033] This device is further set as, as Figures 1 - 4 shown, the cleaning component 6 further includes a first water pump 9. The first water pump 9 is installed at the bottom of the base 1. A water trough is arranged at the bottom of the base 1 where the first water pump 9 is located. The first water pump 9 is electrically connected to the control module. The first water pump 9 is connected to the water tank 12 through a water pipe 7.
[0034] The control module drives the second water pump 13 to make the spray heads 14 clean the bushings. The first water pump 9 is used to pump the cleaned water into the water tank 12, reducing water waste, thereby reducing production costs.
[0035] The device is further configured such that, as Figure 2 、 Figure 3 shown, the cold heading machine further includes a discharge port 10, the discharge port 10 is arranged at the bottom of the front end of the base 1, and a slope is arranged inside the front end of the base 1.
[0036] The device is further configured such that, as Figure 1 、 Figure 5 shown, the cold heading machine further includes a partition component, the partition component is installed between the cold heading machine main body 2 and the cleaning component 6 through a bracket, the partition component includes a slide rail 15, the slide rail 15 is installed on the bracket, a screw rod 17 is rotatably installed in the slide rail 15, a stepping motor 16 is installed on one side of the slide rail 15, the output end of the stepping motor 16 is connected to the screw rod 17, the stepping motor 16 is electrically connected to the control module, and a translation slide seat 18 is slidably installed on the screw rod 17.
[0037] The device is further configured such that, as Figure 5 shown, the partition component further includes an electric telescopic rod 19, the electric telescopic rod 19 is installed on one side of the translation slide seat 18, the electric telescopic rod 19 is electrically connected to the control module, a partition 20 is installed at the output end of the electric telescopic rod 19, and a plurality of plastic strip plates are arranged at the bottom of the partition 20.
[0038] By driving the electric telescopic rod 19 through the control module, the partition 20 is lifted to a suitable height, and then the control module drives the stepping motor 16 to move the partition 20 on the conveyor belt assembly 21 to separate the stacked bushings, facilitating subsequent cleaning.
[0039] The device is further configured such that, as Figure 1 shown, the cold heading machine further includes a control panel 3, the control panel 3 is installed on one side of the cold heading machine main body 2, and the control panel 3 is electrically connected to the control module.
[0040] Working principle: The cold heading machine main body 2 processes raw materials into bushings, the bushings fall on the conveyor belt assembly 21 through the discharge plate 4, the control module drives the partition component to separate the bushings, the photoelectric counting sensor 5 counts the bushings, when a certain number is reached, the control module drives the transportation component 8 to move, so that the bushings move to the lower part of the cleaning component 6 for cleaning, and after cleaning, they flow out of the cold heading machine through the discharge port 10.
[0041] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and the inventive concept of the present invention, makes equivalent substitutions or changes, and should be covered by the protection scope of the present invention.
Claims
1. A bushing cold heading machine capable of automatic unloading, characterized in that: The invention comprises a base (1), wherein a transport component (8) is installed in the base (1), a cleaning component (6) is arranged above the base (1), and a cold heading machine body (2) is arranged at the rear end of the base (1), wherein the transport component (8) comprises a conveyor belt component (21), wherein the conveyor belt component (21) comprises a conveyor belt, wherein a plurality of holes are arranged on the conveyor belt, wherein the diameter of the holes is smaller than the size of the bushing, wherein a rubber layer is arranged on the surface of the conveyor belt, wherein a plurality of baffles (22) are arranged on the surface of the conveyor belt component (21), wherein the conveyor belt component (21) further comprises a driving wheel, wherein a motor (23) is arranged on one side of the base (1), wherein the output end of the motor (23) is connected to the driving wheel in the conveyor belt component (21), and wherein the cold heading machine further comprises a control module, wherein the motor (23) is electrically connected to the control module.
2. The bushing cold heading machine capable of automatic unloading according to claim 1, characterized in that: The cold heading machine further comprises a discharge plate (4), wherein the discharge plate (4) is mounted at the front end of the cold heading machine body (2), and a photoelectric counting sensor (5) is mounted on the discharge plate (4), wherein the photoelectric counting sensor (5) is electrically connected to the control module.
3. The bushing cold heading machine capable of automatic unloading according to claim 2, characterized in that: The cleaning component (6) comprises a mounting frame (11), wherein the mounting frame (11) is mounted on a base (1), a water tank (12) is mounted on the mounting frame (11), a second water pump (13) is arranged below the water tank (12), the second water pump (13) is electrically connected to a control module, and a plurality of nozzles (14) are arranged below the second water pump (13).
4. The bushing cold heading machine capable of automatic unloading according to claim 3, characterized in that: The cleaning component (6) further comprises a water pump (9), wherein the water pump (9) is mounted at the bottom of the base (1), a water tank is provided at the bottom of the base (1) where the water pump (9) is located, the water pump (9) is electrically connected to the control module, and the water pump (9) is connected to the water tank (12) via a water pipe (7).
5. The bushing cold heading machine capable of automatic unloading according to claim 4, characterized in that: The cold heading machine further comprises a discharge port (10), wherein the discharge port (10) is arranged at the bottom of the front end of the base (1), and a slope is arranged inside the front end of the base (1).
6. The bushing cold heading machine capable of automatic unloading according to claim 5, characterized in that: The cold heading machine also includes a partition assembly, which is installed between the cold heading machine body (2) and the cleaning assembly (6) through a bracket, and the partition assembly includes a slide rail (15), which is installed on the bracket, and a screw rod (17) is rotatably installed in the slide rail (15), and a stepper motor (16) is installed on one side of the slide rail (15), and the output end of the stepper motor (16) is connected to the screw rod (17), and the stepper motor (16) is electrically connected to the control module, and a translation slide seat (18) is slidably installed on the screw rod (17).
7. The bushing cold heading machine capable of automatic unloading according to claim 6, characterized in that: The partition assembly also includes an electric telescopic rod (19), which is installed on one side of the translation slide (18). The electric telescopic rod (19) is electrically connected to the control module. A partition (20) is installed at the output end of the electric telescopic rod (19), and a plurality of plastic strip plates are arranged at the bottom of the partition (20).
8. The bushing cold heading machine capable of automatic unloading according to claim 7, characterized in that: The cold heading machine further comprises a control panel (3), wherein the control panel (3) is mounted on one side of the cold heading machine body (2), and the control panel (3) is electrically connected to the control module.