Cover plate steel cutting and bending integrated equipment

By designing the integrated equipment for cutting and bending of cover plate steel, the coordinated work of the operating table, cross slide table, laser cutter, linear module and material push bending mechanism is solved, the problem of lack of automatic material discharge after cutting of steel is solved, automatic material discharge is achieved, production efficiency is improved and labor costs are reduced.

CN222957978UActive Publication Date: 2025-06-10SHAOGUAN HUIJIAN CEMENT PROD CO LTD
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Patent Information

Application Number
CN202422103412.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-28
Publication Date
2025-06-10
Estimated Expiration
2034-08-28

AI Technical Summary

Technical Problem

The existing CNC bending and cutting integrated equipment lacks automatic discharge function after cutting steel, resulting in reduced production efficiency, increased operating time and high labor costs.

Method used

A comprehensive equipment for cutting and bending of cover plate steel is designed, including an operating table, a cross slide table, a laser cutter, a linear module, a placing plate and a pushing bending mechanism. Through the coordinated work of these components, the automatic cutting, pushing and bending of steel is achieved.

Benefits of technology

The automatic discharge function of steel is realized, which reduces manual operation time, improves production efficiency, and reduces labor costs, especially in large-scale production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses cover plate steel cutting and bending integrated equipment which comprises an operation table, a connecting frame is fixedly installed on the upper surface of the operation table, a cross-shaped sliding table is fixedly installed in the connecting frame, a laser cutter used for cutting cover plate steel is fixedly installed at one end of the cross-shaped sliding table, and the laser cutter is flush with the operation table. A pushing and bending mechanism is fixedly installed on the upper surface of the operation table, a linear module is fixedly installed in the operation table, a placing plate is fixedly installed on the upper surface of a movable block of the linear module, and cover plate steel can be placed on the upper surface of the placing plate. Through the design of the material pushing and bending mechanism, the automatic discharging function is achieved, the manual operation time is shortened through the automatic discharging function, the whole production process is accelerated, the overall efficiency of a production line is improved, dependence on manual discharging is reduced, and therefore the labor cost is reduced, and especially saving is obvious in large-scale production.
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Description

Technical Field

[0001] The utility model relates to the technical field of mechanical equipment, in particular to an integrated equipment for cutting and bending cover plate steel. Background Technique

[0002] The numerical control bending equipment can help with the bending work of pipes. While saving effort, it is convenient for numerical control, realizes simplified operation, and facilitates the subsequent processing of pipes.

[0003] For example, the patent with the national authorized patent announcement number CN207026963U discloses a numerical control bending and cutting integrated equipment, including a bending and cutting equipment main body, a bending clamping part and a cutting clamping part. The bending clamping part is installed on the upper end face of the bending and cutting equipment main body at the limiting side. The bending clamping part includes a communicating frame. A clamping valve is inserted at the rear end of the communicating frame. The clamping valve is communicated with a clamping die through a pipeline. A fixed support rod is fixed on the side end of the communicating frame. A bending die is rotatably connected to the upper end of the fixed support rod. The bottom end of the bending die is communicated with the clamping valve through a pipeline. One end of the side end face of the bending and cutting equipment main body close to the bending clamping part is connected with the cutting clamping part. The cutting clamping part includes a support base. A shock-absorbing spring is elastically connected to the upper limit of the support base. A rotating shaft is rotatably connected to the upper right end of the support base. The rotating shaft is telescopically connected with a first cutting knife through a belt. The utility model is a numerical control bending and cutting integrated equipment, and realizes the cutting purpose through the first cutting knife and the second cutting knife.

[0004] However, the above numerical control bending and cutting integrated equipment does not have the function of automatic material discharging after cutting and bending the steel. Manual material discharging is required, which will greatly reduce the production efficiency, increase the operation time, affect the overall production progress, and manual material discharging requires more labor, increasing the labor cost, especially significantly in large-scale production. Content of the Utility Model

[0005] The purpose of the utility model is to provide an integrated equipment for cutting and bending cover plate steel to solve the problem of no automatic material discharging after cutting and bending the steel proposed in the above background technique.

[0006] To achieve the above purpose, the utility model provides the following technical solutions:

[0007] An integrated equipment for cutting and bending cover plate steel, including: an operating table, a connection frame is fixedly installed on the upper surface of the operating table, a cross slide is fixedly installed in the connection frame, a laser cutter for cutting cover plate steel is fixedly installed at one end of the cross slide, the laser cutter is flush with the operating table, and a material pushing and bending mechanism is fixedly installed on the upper surface of the operating table.

[0008] Preferably, a linear module is fixedly installed inside the operating table, a placement plate is fixedly installed on the upper surface of the moving block of the linear module, and the upper surface of the placement plate can place the cover plate steel.

[0009] Preferably, the placement plate can push the cover plate steel into the feeding and bending mechanism through the linear module.

[0010] Preferably, the linear module can drive the placement plate to cooperate with the cross slide table for the laser cutter to cut the cover plate steel.

[0011] Preferably, the feeding and bending mechanism includes two groups of mounting plates. At one end of each of the two groups of mounting plates, a connecting arm is rotatably installed. A bearing plate is fixedly installed between the two connecting arms. Ball bearings are fixedly installed in each of the two connecting arms, and a first pressing column is fixedly installed in the inner ring of each of the two ball bearings.

[0012] Preferably, a docking plate is fixedly installed on the lower surface of the bearing plate. The piston rod of a hydraulic rod is rotatably installed on the outer surface of the docking plate. The lower end of the hydraulic rod is rotatably installed with a docking block, and the docking block is fixedly installed at one end of the operating table.

[0013] Preferably, a guiding groove is formed in the mounting plate, a guiding block is slidably installed in the guiding groove, and a second pressing column is rotatably installed between the two guiding blocks.

[0014] Preferably, a plurality of anti-slip ridges are fixedly installed on the outer surface of the second pressing column.

[0015] Preferably, a brake motor is fixedly installed at one end of the guiding block, and the output shaft of the brake motor passes through the guiding block and is fixedly installed at one end of the second pressing column.

[0016] Preferably, an electric push rod is fixedly installed on the upper surface of the mounting plate, and the piston rod of the electric push rod slides through the guiding groove and is fixedly installed on the upper surface of the guiding block.

[0017] Compared with the prior art, the beneficial effects of the present utility model are:

[0018] 1. Through the design of the operating platform, cross slide, laser cutter, moving block, linear module, placement plate, and material pushing and bending mechanism, when cutting and bending steel, the steel can be placed on the upper surface of the placement plate. Subsequently, the cross slide can be started and coordinated with the linear module to drive the placement plate to perform cutting operations on the steel placed on the upper surface. After cutting and the steel arranged horizontally, the linear module can be started to push multiple groups of steel into the material pushing and bending mechanism through the placement plate. The material pushing and bending mechanism will then pull multiple groups of horizontally arranged steel to the middle part. Subsequently, the material pushing and bending mechanism can be flipped to perform bending operations on multiple groups of steel. After bending, the material pushing and bending mechanism can return to its original state. Then, the material pushing and bending mechanism can push the steel out, thereby achieving the function of automatic material discharging. Through the function of automatic material discharging, the manual operation time is reduced, the entire production process is accelerated, the overall efficiency of the production line is improved, and the dependence on manual material discharging is reduced, thus reducing the labor cost, especially saving significantly in large-scale production.

[0019] 2. Through the design of the mounting plate, guide groove, electric push rod, guide block, second pressing column, brake motor, connecting arm, bearing plate, first pressing column, and hydraulic rod, after cutting the steel, the linear module can be started to push the steel on the upper surface of the placement plate into the two mounting plates through the moving block, and at the same time, it is located under the lower surface of the second pressing column. Subsequently, the electric push rod can be started to push the guide block on the lower surface of the piston rod to slide vertically in the guide groove. Thus, it can drive the second pressing column rotatably installed between them to press on the upper surface of the steel. Then, the brake motor can be started to drive the second pressing column to drive the steel and pull it to the upper surface of the bearing plate between the connecting arms and under the lower surface of the placement plate. Subsequently, by starting the hydraulic rod to push the bearing plate to rotate at one end of the mounting plate through the connecting arm, it can drive the steel placed on the upper surface to be bent. The bent part of the steel is on one side of the second pressing column. After bending is completed, the electric push rod can lift the second pressing column from the surface of the steel, and the hydraulic rod can pull the connecting arm and the bearing plate back to a downward inclined state. Thus, the steel can slide down naturally to complete the function of automatic unloading, thereby achieving the function of automatic material discharging. Through the function of automatic material discharging, the manual operation time is reduced, the entire production process is accelerated, and the overall efficiency of the production line is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall structure of the integrated equipment for cutting and bending cover plate steel of the present utility model;

[0021] Figure 2 It is a schematic diagram of the structure of the linear module and the placement plate of the present utility model;

[0022] Figure 3 It is a schematic diagram of the structure of the material pushing and bending mechanism of the present utility model;

[0023] Figure 4 This is a schematic diagram of the second pressing column structure of the present utility model.

[0024] In the figure: 1. Operating table; 101. Connecting frame; 102. Cross slide; 103. Laser cutter; 2. Placing plate; 201. Moving block; 202. Linear module; 3. Pushing and bending mechanism; 301. Docking block; 302. Hydraulic rod; 303. Connecting arm; 304. Ball bearing; 305. First pressing column; 306. Bearing plate; 307. Mounting plate; 308. Electric push rod; 309. Guide block; 310. Second pressing column; 311. Brake motor; 312. Guide groove; 313. Docking plate. Specific embodiments

[0025] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0026] Please refer to Figures 1 - 4 , this embodiment provides the following technical solutions:

[0027] As Figures 1 - 2 shown, an integrated device for cutting and bending cover plate steel includes: an operating table 1, a connecting frame 101 is fixedly installed on the upper surface of the operating table 1, a cross slide 102 is fixedly installed inside the connecting frame 101, a laser cutter 103 for cutting cover plate steel is fixedly installed at one end of the cross slide 102, the laser cutter 103 is flush with the operating table 1, and a pushing and bending mechanism 3 is fixedly installed on the upper surface of the operating table 1.

[0028] A linear module 202 is fixedly installed inside the operating table 1, a placing plate 2 is fixedly installed on the upper surface of the moving block 201 of the linear module 202, and cover plate steel can be placed on the upper surface of the placing plate 2.

[0029] The placing plate 2 can push the cover plate steel into the pushing and bending mechanism 3 through the linear module 202.

[0030] The linear module 202 can drive the placing plate 2 to cooperate with the cross slide 102 for the laser cutter 103 to cut the cover plate steel.

[0031] Through the design of the operation console 1, cross slide 102, laser cutter 103, moving block 201, linear module 202, placing plate 2 and material pushing and bending mechanism 3, when cutting and bending steel, the steel can be placed on the upper surface of the placing plate 2. Subsequently, the cross slide 102 can be started and cooperate with the linear module 202 to drive the placing plate 2 to perform cutting operations on the steel placed on the upper surface. After cutting and the steel arranged horizontally, the linear module 202 can be started to push multiple groups of steel into the material pushing and bending mechanism 3 through the placing plate 2. The material pushing and bending mechanism 3 will then pull multiple groups of horizontally arranged steel to the middle part. Subsequently, the material pushing and bending mechanism 3 can be flipped to perform bending operations on multiple groups of steel. After bending, the material pushing and bending mechanism 3 can return to its original state. Subsequently, the material pushing and bending mechanism 3 can push the steel out, thereby achieving the function of automatic material discharging. And through the function of automatic material discharging, the manual operation time is reduced, the entire production process is accelerated, the overall efficiency of the production line is improved, and the dependence on manual material discharging is reduced, thereby reducing the labor cost, especially saving significantly in large-scale production.

[0032] As Figures 3 - 4 shown, the material pushing and bending mechanism 3 includes two mounting plates 307. One end of each of the two mounting plates 307 is rotatably installed with a connecting arm 303. A bearing plate 306 is fixedly installed between the two connecting arms 303. Ball bearings 304 are fixedly installed inside the two connecting arms 303. A first pressing column 305 is fixedly installed inside the inner rings of the two ball bearings 304.

[0033] A docking plate 313 is fixedly installed on the lower surface of the bearing plate 306. The piston rod of a hydraulic rod 302 is rotatably installed on the outer surface of the docking plate 313. The lower end of the hydraulic rod 302 is rotatably installed with a docking block 301, and the docking block 301 is fixedly installed at one end of the operation console 1.

[0034] A guide groove 312 is formed in the mounting plate 307. A guide block 309 is slidably installed in the guide groove 312. A second pressing column 310 is rotatably installed between the two guide blocks 309.

[0035] Multiple anti-slip ridges are fixedly installed on the outer surface of the second pressing column 310.

[0036] One end of the guide block 309 is fixedly installed with a brake motor 311. The output shaft of the brake motor 311 passes through the guide block 309 and is fixedly installed at one end of the second pressing column 310.

[0037] An electric push rod 308 is fixedly installed on the upper surface of the mounting plate 307. The piston rod of the electric push rod 308 slides into the guide groove 312 and is fixedly installed on the upper surface of the guide block 309.

[0038] Through the design of the mounting plate 307, the guide groove 312, the electric push rod 308, the guide block 309, the second pressing column 310, the brake motor 311, the connecting arm 303, the bearing plate 306, the first pressing column 305 and the hydraulic rod 302, after the steel is cut, the linear module 202 can be started to push the steel on the upper surface of the placing plate 2 into the two mounting plates 307 through the moving block 201, and at the same time, make it under the lower surface of the second pressing column 310. Subsequently, the electric push rod 308 can be started to push the guide block 309 on the lower surface of the piston rod to slide vertically in the guide groove 312, so that it can drive the second pressing column 310 rotatably installed between them to press on the upper surface of the steel. Then, the brake motor 311 can be started to drive the second pressing column 310 to drive the steel and pull it to the upper surface of the bearing plate 306 between the connecting arms 303 and under the lower surface of the placing plate 2. Subsequently, the hydraulic rod 302 can be started to push the bearing plate 306 to rotate at one end of the mounting plate 307 through the connecting arm 303, so that the bearing plate 306 can drive the steel placed on the upper surface to be bent. The bent part of the steel is on one side of the second pressing column 310. After the bending is completed, the electric push rod 308 can be used to lift the second pressing column 310 from the surface of the steel, and the hydraulic rod 302 can be used to pull the connecting arm 303 and the bearing plate 306 back to a downward inclined state, so that the steel can naturally slide down to complete the function of automatic unloading, and thus achieve the function of automatic discharging. The function of automatic discharging reduces the manual operation time, speeds up the whole production process, and improves the overall efficiency of the production line.

[0039] Summarize and sort out the working steps of this solution according to the above technical solution: When cutting and bending steel, the steel can be placed on the upper surface of the placing plate 2. Then, the cross slide 102 can be started and cooperate with the linear module 202 to drive the placing plate 2 to perform cutting operations on the steel placed on the upper surface. After cutting, the horizontally arranged steel can start the linear module 202 to push multiple groups of steel into the two mounting plates 307 through the placing plate 2 and make them under the lower surface of the second pressing column 310 at the same time. Then, the electric push rod 308 can be started to push the guide block 309 on the lower surface of the piston rod to slide vertically in the guide groove 312, so that it can drive the second pressing column 310 rotatably installed between them to press on the upper surface of the steel. Then, the brake motor 311 can be started to drive the second pressing column 310 to drive the steel and pull it to the upper surface of the bearing plate 306 between the connecting arms 303 and under the lower surface of the placing plate 2. Then, the hydraulic rod 302 can be started to push the bearing plate 306 to rotate at one end of the mounting plate 307 through the connecting arm 303, so that the bearing plate 306 can drive the steel placed on the upper surface to be bent. The bent part of the steel is on one side of the second pressing column 310. After bending is completed, the electric push rod 308 can lift the second pressing column 310 from the surface of the steel, and the hydraulic rod 302 can pull the connecting arm 303 and the bearing plate 306 back to a downward inclined state, so that the steel can slide down naturally to complete the function of automatic unloading.

[0040] In summary, it has the function of automatic discharging. The function of automatic discharging reduces the manual operation time, speeds up the whole production process, improves the overall efficiency of the production line, reduces the dependence on manual discharging, thereby reducing the labor cost, especially saving significantly in large-scale production.

[0041] Parts not involved in the present utility model are the same as or can be implemented by using the prior art. Although the embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. An integrated equipment for cutting and bending cover steel, characterized in that: include: An operating table (1), wherein a connection frame (101) is fixedly mounted on the upper surface of the operating table (1), a cross slide (102) is fixedly mounted inside the connection frame (101), a laser cutter (103) for cutting cover plate steel is fixedly mounted on one end of the cross slide (102), the laser cutter (103) is flush with the operating table (1), and a material pushing and bending mechanism (3) is fixedly mounted on the upper surface of the operating table (1).

2. The integrated equipment for cutting and bending cover steel materials according to claim 1, characterized in that: A linear module (202) is fixedly installed in the operating table (1), a placement plate (2) is fixedly installed on the upper surface of the moving block (201) of the linear module (202), and a cover plate steel material can be placed on the upper surface of the placement plate (2).

3. The integrated equipment for cutting and bending cover steel materials according to claim 2, characterized in that: The placement plate (2) can push the cover plate steel into the material pushing and bending mechanism (3) through the linear module (202).

4. The integrated equipment for cutting and bending cover steel materials according to claim 3 is characterized in that: The linear module (202) can drive the placement plate (2) to cooperate with the cross slide (102) for the laser cutter (103) to cut the cover plate steel.

5. The integrated equipment for cutting and bending cover steel materials according to claim 1, characterized in that: The pusher bending mechanism (3) comprises two groups of mounting plates (307), one end of each of the two groups of mounting plates (307) is rotatably mounted with a connecting arm (303), a bearing plate (306) is fixedly mounted between the two groups of connecting arms (303), ball bearings (304) are fixedly mounted inside the two groups of connecting arms (303), and a first pressing column (305) is fixedly mounted inside the inner ring of each of the two groups of ball bearings (304).

6. The integrated equipment for cutting and bending cover steel materials according to claim 5, characterized in that: A docking plate (313) is fixedly mounted on the lower surface of the bearing plate (306), a piston rod of a hydraulic rod (302) is rotatably mounted on the outer surface of the docking plate (313), a docking block (301) is rotatably mounted on the lower end of the hydraulic rod (302), and the docking block (301) is fixedly mounted on one end of the operating table (1).

7. The integrated equipment for cutting and bending cover steel materials according to claim 5, characterized in that: A guide groove (312) is provided in the installation plate (307), a guide block (309) is slidably installed in the guide groove (312), and a second pressing column (310) is rotatably installed between two groups of the guide blocks (309).

8. The integrated equipment for cutting and bending cover steel materials according to claim 7, characterized in that: A plurality of groups of anti-slip convex strips are fixedly mounted on the outer surface of the second pressing column (310).

9. The integrated cutting and bending equipment for cover plate steel material according to claim 7, characterized in that: A brake motor (311) is fixedly mounted on one end of the guide block (309), and an output shaft of the brake motor (311) passes through the guide block (309) and is fixedly mounted on one end of the second pressure column (310).

10. The integrated equipment for cutting and bending cover steel materials according to claim 7 or 9, characterized in that: An electric push rod (308) is fixedly mounted on the upper surface of the mounting plate (307); a piston rod of the electric push rod (308) slides into the guide groove (312) and is fixedly mounted on the upper surface of the guide block (309).

Citation Information

Patent Citations

  • Numerical control is bent and is cut integrated equipment

    CN207026963U