Shunt die upper die machining tool
By designing the diversion mold mold-up processing tooling, the five-axis machining effect is achieved using the angle adjustment mechanism, the problem of difficulty in machining the diversion mold in the three-axis machining center is solved, and the machining efficiency and standardization are improved.
Patent Information
- Application Number
- CN202421852468.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-01
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-08-01
AI Technical Summary
It is difficult for existing three-axis machining centers to complete the processing of the mold wide-spread position on the diversion mold, resulting in low machining efficiency and low standardization and replicability.
A diversion mold upper mold machining tool is designed, including bottom plate, flat plate, L-shaped plate and angle adjustment mechanism. By adjusting the length of the telescopic component, the angle between the flat plate and the bottom plate is adjusted to achieve the machining effect of the five-axis machining center, which is suitable for three-axis machining center.
The 3+2 fixed-axis machining effect is achieved, which reduces manual participation, improves processing efficiency, can be processed in large quantities, and ensures the firmness and position accuracy of the shunt die.
Smart Images

Figure CN222958026U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of auxiliary equipment for machining the upper die of a porthole die, and specifically discloses a machining tooling for the upper die of a porthole die. Background Art
[0002] A porthole die is a die for processing aluminum bars into aluminum profiles through extrusion. The porthole die is mainly divided into two parts: an upper die and a lower die. The upper and lower dies cooperate to jointly form the cross-sectional shape of the aluminum profile, and together they form the porthole die. The upper die spread is a specific area designed at the aluminum bar inlet position of the upper die of the porthole die, which extends downward and outward at a certain angle or multiple angles and becomes wider due to the requirements of the aluminum profile extrusion process. Among them, the spread angle is an important parameter in the design, which determines the flow direction and speed of the metal during extrusion.
[0003] In the machining of the spread position of the upper die of the porthole die in the prior art, first, a common milling machine is used to deflect the angle for measurement and machining, then a CNC electric discharge machine is used for forming and chamfering machining, and finally, a fitter is used for grinding and smoothing machining. The above machining process uses machine tools with low automation and manual machining. There are great differences in the sense of responsibility, technical level, and process understanding ability of the operators, resulting in low standardization, low replicability, and low machining efficiency. To solve the above problems, a five-axis machining center can also be used for direct machining, but the cost of the five-axis machining center is relatively high, and the number of units configured by general machining enterprises is limited. The other machining tasks of the five-axis machining center are also relatively heavy, resulting in limited improvement in machining efficiency.
[0004] In general machining enterprises, three-axis machining centers are configured in large numbers due to their low cost. Since the machining of the spread position of the porthole die requires deflection of the angle for machining, and the existing three-axis machining centers are difficult to complete the above machining operations, it leads to unprocessed areas and affects the machining efficiency. Content of the Utility Model
[0005] Aiming at the above deficiencies of the prior art, the utility model provides a machining tooling for the upper die of a porthole die to solve the problem that it is difficult for a three-axis machining center to complete the machining operation.
[0006] To achieve the above object, the technical solution of the utility model is as follows:
[0007] A processing tooling for the upper die of a split die, comprising a bottom plate. One end of the bottom plate is hinged with a flat plate, and two L-shaped plates are symmetrically arranged on the upper surface of the flat plate; an angle adjustment mechanism is arranged between the flat plate and the bottom plate; the angle adjustment mechanism includes two sets of telescopic components arranged at intervals, and the two sets of telescopic components are arranged in parallel; one end of each set of telescopic components is hinged on the bottom surface of the flat plate, and the other end is hinged on the bottom plate. During use, the bottom plate is fixed on the processing platform of a three-axis machining center, the upper die of the split die is fixed on the flat plate, and the angle between the flat plate and the bottom plate is adjusted by adjusting the length of the telescopic components, so that the actions during the machining by a five-axis machining center can be realized, which is convenient for the three-axis machining center to machine the width expansion position of the upper die of the split die, reduces the manual participation, improves the machining efficiency, and can perform mass production. The setting of the L-shaped plates ensures the firm fixation of the split die, ensures the position accuracy and increases the overall structural stability.
[0008] Preferably, the telescopic component includes a left-handed screw; the left-handed screw is arranged on the bottom surface of the flat plate through a hinge seat one; the left-handed screw is threadedly arranged in an adjusting nut; a right-handed screw is threadedly arranged at one end of the adjusting nut away from the left-handed screw; the end of the right-handed screw away from the adjusting nut is hinged on a hinge seat two; the hinge seat two is arranged on the top surface of the bottom plate. By rotating the adjusting nut, the screwing-in depths of the left-handed screw and the right-handed screw in the adjusting nut are adjusted, the length of the telescopic component is adjusted, and thus the angle between the flat plate and the bottom plate is adjusted.
[0009] Preferably, it further includes a plurality of fixing mechanisms; the plurality of fixing mechanisms are arranged at the corners of the top surface of the bottom plate; each fixing mechanism includes a hinge seat three; the hinge seat three is arranged on the bottom plate through bolts; a fixing screw is hinged on the hinge seat three; the fixing screw is fixed on the flat plate through two nuts. After the angle adjustment mechanism completes the adjustment, the angle between the flat plate and the bottom plate is fixed by using the fixing mechanism to ensure the firm fixation of the upper die of the split die on the flat plate and ensure the structural stability.
[0010] Preferably, the flat plate is provided with a long hole one for cooperating with the fixing screw. It is convenient for the setting of the fixing screw.
[0011] Preferably, the cross-section of the L-shaped plate is L-shaped; one side plate of the L-shaped plate is attached to the flat plate; the two L-shaped plates are arranged back to back; the L-shaped plate is provided with a long hole two for cooperating with the fixing screw; the fixing screw passes through the long hole one and the long hole two.
[0012] Preferably, the L-shaped plate is provided with a countersunk through hole; the flat plate is provided with a fixing threaded hole for cooperating with the countersunk through hole. The L-shaped plate can be fixed on the flat plate by screwing a bolt through the countersunk through hole and then threadedly arranging it in the fixing threaded hole.
[0013] Preferably, the flat plate is provided with a plurality of threaded holes one; the L-shaped plate is provided with a plurality of threaded holes two; the plurality of threaded holes one and the plurality of threaded holes two are used for fixing the upper die of the split die.
[0014] Preferably, a fourth hinge seat is provided at one edge of the top surface of the bottom plate; a fifth hinge seat is provided at one edge of the bottom surface of the flat plate; the fifth hinge seat is hinged in the fourth hinge seat through a hinge shaft; a first relief groove is provided on the top surface of the bottom plate in cooperation with the fourth hinge seat; a second relief groove is provided on the bottom surface of the flat plate in cooperation with the fifth hinge seat. The provision of the first relief groove and the second relief groove can reduce the height of the flat plate at the hinge joint with the bottom plate, facilitating the use of the machining space inside the three-axis machining center.
[0015] The beneficial effects of the present utility model are as follows: During use, the bottom plate is fixed on the machining platform of the three-axis machining center, the upper die of the split die is fixed on the flat plate, and the angle between the flat plate and the bottom plate is adjusted by adjusting the length of the telescopic assembly, enabling the 3 + 2 fixed-axis machining effect, facilitating the machining of the width expansion position of the upper die of the split die by the three-axis machining center, reducing manual participation, improving machining efficiency, and enabling mass production. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, for those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0017] Figure 1 Structural schematic of the present utility model Figure 1 ;
[0018] Figure 2 Structural schematic of the present utility model Figure 2 。
[0019] Description of the reference numerals:
[0020] 1 - bottom plate, 2 - flat plate, 3 - L-shaped plate, 4 - left-handed screw, 5 - adjusting nut, 6 - right-handed screw, 7 - first hinge seat, 8 - second hinge seat, 9 - third hinge seat, 10 - fixing screw, 11 - nut, 12 - fourth hinge seat, 13 - fifth hinge seat;
[0021] 101 - first relief groove; 201 - first long hole, 202 - second relief groove, 203 - first threaded hole; 301 - second long hole, 302 - counterbored through hole, 303 - second threaded hole. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0022] In order to enable those skilled in the art to better understand the technical solutions in the present utility model, the following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0023] As Figure 1-2 shown, a processing tooling for the upper die of a splitting die includes a bottom plate 1. One end of the bottom plate 1 is hinged with a flat plate 2, and two L-shaped plates 3 are symmetrically arranged on the upper surface of the flat plate 2. An angle adjustment mechanism is arranged between the flat plate 2 and the bottom plate 1. The angle adjustment mechanism includes two groups of telescopic components arranged at intervals, and the two groups of telescopic components are arranged in parallel. One end of each group of telescopic components is hinged to the bottom surface of the flat plate 2, and the other end is hinged to the bottom plate 1. During use, the bottom plate 1 is fixed on the processing platform of a three-axis machining center, and the upper die of the splitting die is fixed on the flat plate 2. By adjusting the length of the telescopic component, the included angle between the flat plate 2 and the bottom plate 1 can be adjusted, achieving the 3 + 2 fixed-axis machining effect, facilitating the machining of the width expansion position of the upper die of the splitting die by the three-axis machining center, reducing manual participation, improving the machining efficiency, and enabling mass production. The setting of the L-shaped plates 3 ensures the firm fixation of the splitting die, ensures the position accuracy, and increases the overall structural stability. A plurality of first threaded holes 203 are arranged on the flat plate 2; a plurality of second threaded holes 303 are arranged on the L-shaped plates 3; the plurality of first threaded holes 203 and the plurality of second threaded holes 303 are used to fix the upper die of the splitting die. At one end edge of the top surface of the bottom plate 1, a fourth hinge seat 12 is arranged; at one end edge of the bottom surface of the flat plate 2, a fifth hinge seat 13 is arranged; the fifth hinge seat 13 is hinged in the fourth hinge seat 12 through a hinge shaft; a first relief groove 101 is arranged on the top surface of the bottom plate 1 in cooperation with the fourth hinge seat 12; a second relief groove 202 is arranged on the bottom surface of the flat plate 2 in cooperation with the fifth hinge seat 13. The settings of the first relief groove 101 and the second relief groove 202 can reduce the height of the flat plate 2 at the hinge joint with the bottom plate 1, facilitating the use of the machining space inside the three-axis machining center.
[0024] In the above setting, the telescopic component includes a left-handed screw rod 4; the left-handed screw rod 4 is arranged on the bottom surface of the flat plate 2 through a first hinge seat 7; the left-handed screw rod 4 is threadedly arranged in an adjusting nut 5; at one end of the adjusting nut 5 away from the left-handed screw rod 4, a right-handed screw rod 6 is threadedly arranged; the end of the right-handed screw rod 6 away from the adjusting nut 5 is hinged to a second hinge seat 8; the second hinge seat 8 is arranged on the top surface of the bottom plate 1. By rotating the adjusting nut 5, the screwing depths of the left-handed screw rod 4 and the right-handed screw rod 6 in the adjusting nut 5 are adjusted, the length of the telescopic component is adjusted, and further the included angle between the flat plate 2 and the bottom plate 1 is adjusted.
[0025] In other alternative embodiments, the left-handed screw 4, the right-handed screw 6, and the adjusting nut 5 are replaced with a sleeve rod and a sleeve. One end of the sleeve rod is hinged in the first hinge seat 7, and the other end is sleeved in the sleeve. The end of the sleeve away from the sleeve rod is hinged in the second hinge seat 8. A plurality of radial through holes are provided along the length direction on the sleeve rod and the sleeve, and bolts are inserted through the radial through holes.
[0026] In this embodiment, the processing tooling for the upper die of the flow splitting die further includes a plurality of fixing mechanisms; the plurality of fixing mechanisms are arranged at the corners of the top surface of the bottom plate 1; each fixing mechanism includes a third hinge seat 9; the third hinge seat 9 is arranged on the bottom plate 1 through bolts; a fixing screw 10 is hinged on the third hinge seat 9; the fixing screw 10 is fixed to the flat plate 2 through two nuts 11. After the angle adjusting mechanism completes the adjustment, the fixing mechanism is used to fix the included angle between the flat plate 2 and the bottom plate 1 to ensure the firm fixation of the upper die of the flow splitting die on the flat plate 2. The flat plate 2 is provided with a long hole one 201 for the convenience of arranging the fixing screw 10. The L-shaped plate 3 has an L-shaped cross section; one side plate of the L-shaped plate 3 is attached to the flat plate 2; the two L-shaped plates 3 are arranged back to back; the L-shaped plate 3 is provided with a long hole two 301 for the fixing screw 10; the fixing screw 10 passes through the long hole one 201 and the long hole two 301, and one nut 11 is arranged on the top surface of the L-shaped plate 3, and the other nut 11 is arranged on the bottom surface of the flat plate 2. The L-shaped plate 3 is provided with a countersunk through hole 302; the flat plate 2 is provided with a fixing threaded hole for the countersunk through hole 302. A bolt can be threaded into the fixing threaded hole after passing through the countersunk through hole 302 to fix the L-shaped plate 3 on the flat plate 2.
[0027] Although the present invention has been described in detail by referring to the accompanying drawings and in combination with the preferred embodiments, the present invention is not limited thereto. Without departing from the spirit and essence of the present invention, those of ordinary skill in the art can make various equivalent modifications or substitutions to the embodiments of the present invention, and these modifications or substitutions should all be within the scope of the present invention. / Any person skilled in the art within the technical scope disclosed by the present invention can easily think of changes or substitutions, which should all be covered by the protection scope of the present invention. Therefore, the protection scope of the present invention should be subject to the protection scope of the claimed rights.
Claims
1. A tooling for processing a splitter die upper die, comprising a bottom plate (1), one end of which is hingedly connected to a flat plate (2), characterized in that: Two L-shaped plates (3) are symmetrically arranged on the upper surface of the flat plate (2); an angle adjustment mechanism is arranged between the flat plate (2) and the bottom plate (1); the angle adjustment mechanism comprises two groups of telescopic components arranged at intervals, and the two groups of telescopic components are arranged in parallel; one end of each group of telescopic components is hinged to the bottom surface of the flat plate (2), and the other end is hinged to the bottom plate (1).
2. The split die upper die processing tooling according to claim 1, characterized in that: The telescopic assembly comprises a left-handed screw (4); the left-handed screw (4) is arranged on the bottom surface of the flat plate (2) via a hinge seat 1 (7); the left-handed screw (4) is threadedly arranged in an adjusting nut (5); a right-handed screw (6) is threadedly arranged at one end of the adjusting nut (5) away from the left-handed screw (4); one end of the right-handed screw (6) away from the adjusting nut (5) is hingedly connected to a hinge seat 2 (8); and the hinge seat 2 (8) is arranged on the top surface of the bottom plate (1).
3. The split die upper die processing tooling according to claim 2, characterized in that: It also includes a plurality of fixing mechanisms; the plurality of fixing mechanisms are arranged at the corners of the top surface of the base plate (1); each fixing mechanism includes a hinge seat three (9); the hinge seat three (9) is arranged on the base plate (1) by means of bolts; a fixing screw rod (10) is hingedly connected to the hinge seat three (9); the fixing screw rod (10) is fixed to the plate (2) by means of two nuts (11).
4. The split die upper die processing tooling according to claim 3 is characterized in that: The flat plate (2) is provided with a first elongated hole (201) in cooperation with the fixing screw rod (10).
5. The split die upper die processing tooling according to claim 4 is characterized in that: The L-shaped plate (3) is arranged with an L-shaped cross section; a side plate of the L-shaped plate (3) is attached to the flat plate (2); the two L-shaped plates (3) are arranged back to back; a second long hole (301) is arranged on the L-shaped plate (3) to cooperate with the fixing screw (10); and the fixing screw (10) is arranged to pass through the first long hole (201) and the second long hole (301).
6. The tooling for processing the split die upper die according to claim 5, characterized in that: The L-shaped plate (3) is provided with a countersunk through hole (302); and the flat plate (2) is provided with a fixing threaded hole matching the countersunk through hole (302).
7. The split die upper die processing tooling according to claim 1, characterized in that: The flat plate (2) is provided with a plurality of threaded holes one (203); the L-shaped plate (3) is provided with a plurality of threaded holes two (303); the plurality of threaded holes one (203) and the plurality of threaded holes two (303) are used to fix the upper die of the diverter die.
8. The split die upper die processing tooling according to claim 1, characterized in that: A hinge seat four (12) is provided at an edge of one end of the top surface of the bottom plate (1); a hinge seat five (13) is provided at an edge of one end of the bottom surface of the flat plate (2); the hinge seat five (13) is hinged in the hinge seat four (12) via a hinge shaft; a clearance groove one (101) is provided on the top surface of the bottom plate (1) to match the hinge seat four (12); and a clearance groove two (202) is provided on the bottom surface of the flat plate (2) to match the hinge seat five (13).