Gear ring precision detection mechanism

Abstract

The utility model relates to a gear ring precision detection mechanism, which belongs to the technical field of annular part production and comprises a processing machine table body, and a plurality of cutting mechanisms used for processing gear rings are fixedly mounted at the top of the processing machine table body. A rotating mechanism used for fixing a gear ring and enabling the gear ring to rotate is fixedly installed at the top of the machining machine table body, a machining mechanism used for machining the gear ring is fixedly installed at the top of the machining machine table body, and a plurality of detection assemblies used for conducting precision detection on the gear ring are installed at the top of the machining machine table body. The detection assembly comprises a fixing plate detachably connected to the top of the machining machine table body, a straight plate fixed to the top of the fixing plate, an adjusting cylinder fixed to the side, close to the rotating mechanism, of the straight plate, and an adjusting rod arranged on the inner side of the adjusting cylinder in a penetrating mode. The gear ring precision detection mechanism can detect the precision of the gear ring in real time in the production and processing process.

Description

Technical Field

[0001] The present application relates to the technical field of ring part production, and specifically to a tooth ring precision detection mechanism. Background Technique

[0002] When producing ring parts, such as processing parts like tooth rings, for the convenience of processing, it is usually necessary to fix and position the processed parts in suspension, and then process them through various processing equipment on the processing platform. After processing, precision detection is also required.

[0003] In the prior art, after the tooth ring is processed, it needs to be moved to the detection location, and a micrometer is used to measure at multiple points. Only after each measurement result meets the qualified requirements can it be shipped out. Although this measurement method is widely used, the multi-point measurement method will undoubtedly consume more time and manpower, resulting in a more cumbersome measurement method. During the production and processing process, the produced tooth ring cannot be quickly detected, affecting the overall production efficiency. In response to this, the present application provides a tooth ring precision detection mechanism to solve the above problems. Utility Model Content

[0004] Aiming at the deficiencies of the prior art, the present application provides a tooth ring precision detection mechanism, which has the advantages of being able to perform real-time precision detection on the tooth ring during the production and processing process, and solves the disadvantages that the tooth ring needs to be completely processed before precision detection in the existing tooth ring production process, and the method is relatively cumbersome.

[0005] To achieve the above object, the present application provides the following technical solution: A tooth ring precision detection mechanism, including a processing machine table main body, on the top of the processing machine table main body, several chip removal mechanisms for processing the tooth ring are fixedly installed, a rotating mechanism for fixing the tooth ring and enabling it to rotate is fixedly installed on the top of the processing machine table main body, a processing mechanism for processing the tooth ring is fixedly installed on the top of the processing machine table main body, and several detection components for performing precision detection on the tooth ring are installed on the top of the processing machine table main body;

[0006] The detection component includes a fixing plate detachably connected to the top of the processing machine table main body, a straight plate fixed to the top of the fixing plate, an adjustment cylinder fixed to one side of the straight plate close to the rotating mechanism, an adjustment rod passing through the inside of the adjustment cylinder, a first fixing knob threadedly connected to the top of the adjustment cylinder, a positioning cylinder fixed to the end of the adjustment rod, a positioning rod passing through the inside of the positioning cylinder, a second fixing knob threadedly connected to the outside of the positioning cylinder, a mounting plate fixed to the bottom end of the positioning rod, and a dial indicator fixed to one side of the mounting plate close to the corresponding straight plate.

[0007] By adopting the above technical solution, it is possible to perform precision detection on the gear ring in real time during the production and processing process.

[0008] Furthermore, the number of the chip removal mechanisms is two, and they are arranged on the outer side of the rotating mechanism, and the processing mechanism is arranged on the outer side of the rotating mechanism.

[0009] By adopting the above technical solution, after the rotating mechanism fixes and positions the gear ring, the gear ring can be processed by the chip removal mechanism and the processing mechanism.

[0010] Furthermore, the detection components are distributed on the outer side of the rotating mechanism and do not contact the chip removal mechanism and the processing mechanism.

[0011] By adopting the above technical solution, the detection components can perform the detection work normally.

[0012] Furthermore, communication holes communicating with the inside of the corresponding adjustment cylinder are formed on the outer side of the straight plate, and both ends of the adjustment cylinder are open.

[0013] By adopting the above technical solution, the adjustment rod can slide between the inside of the corresponding adjustment cylinder and the communication hole.

[0014] Furthermore, both the top end and the bottom end of the positioning cylinder are open, and both the first fixing knob and the second fixing knob are composed of a threaded rod and a flower-shaped handle fixed at the end of the threaded rod.

[0015] By adopting the above technical solution, the positioning rod can slide inside the positioning cylinder.

[0016] Furthermore, internal threaded holes for the corresponding threaded rod to be threadedly connected and penetrate are formed on the outer sides of the adjustment cylinder and the positioning cylinder.

[0017] By adopting the above technical solution, the threaded rod can be threadedly connected to the inside of the corresponding internal threaded hole.

[0018] Furthermore, the end of the threaded rod can abut against the outer side of the adjustment rod or the positioning rod, and the flower-shaped handle can abut against the outer side of the adjustment cylinder or the positioning cylinder.

[0019] By adopting the above technical solution, the adjustment rod and the positioning rod can be positioned by the rotation and abutment of the first fixing knob or the second fixing knob.

[0020] Furthermore, the positioning cylinder is located on the side of the straight plate where the adjustment cylinder is fixed, and the detection end of the dial indicator can abut against the inner wall of the gear ring.

[0021] By adopting the above technical solution, the dial indicator can adjust its position normally.

[0022] Compared with the prior art, the technical solution of the present application has the following beneficial effects:

[0023] This ring gear precision detection mechanism can, through the coordinated use of the chip removal mechanism, rotation mechanism, processing mechanism, and detection component on the top of the processing machine table main body, perform real-time precision detection on the ring gear during the production and processing process, thereby saving a certain amount of manpower. At the same time, it can also reduce the workload and work burden of the staff, enabling the precision detection work of the ring gear to be carried out and completed quickly. This facilitates the rapid packaging, storage, or transportation of the ring gear after production, effectively improving the overall production efficiency and greatly enhancing the practicality of the ring gear precision detection mechanism, making it possible to be promoted and used. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic structural diagram of the present application;

[0025] Figure 2 It is the structure of the present application Figure 1 Schematic diagram of the partial enlarged view of part A in the figure;

[0026] Figure 3 It is the structure of the present application Figure 1 Schematic diagram of the fixed plate connection structure in the figure.

[0027] In the figure: 1. Processing machine table main body; 2. Chip removal mechanism; 3. Rotation mechanism; 4. Processing mechanism; 500. Detection component; 501. Fixed plate; 502. Straight plate; 503. Adjusting cylinder; 504. Adjusting rod; 505. First fixing knob; 506. Positioning cylinder; 507. Positioning rod; 508. Second fixing knob; 509. Mounting plate; 510. Dial indicator. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0028] The following will clearly and completely describe the technical solutions in the embodiments of the present application with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present application.

[0029] Please refer to Figures 1 to 3, this application provides a technical solution: a ring gear precision detection mechanism, including a processing machine table main body 1. On the top of the processing machine table main body 1, several chip removal mechanisms 2 for processing the ring gear are fixedly installed. On the top of the processing machine table main body 1, a rotating mechanism 3 for fixing the ring gear and enabling it to rotate is fixedly installed. On the top of the processing machine table main body 1, a processing mechanism 4 for processing the ring gear is fixedly installed. On the top of the processing machine table main body 1, several detection components 500 for precision detection of the ring gear are installed. Through the coordinated use of the chip removal mechanism 2, rotating mechanism 3, processing mechanism 4, and detection components 500 on the top of the processing machine table main body 1, the precision of the ring gear can be detected in real time during the production and processing process, thus saving a certain amount of manpower. At the same time, it can also reduce the workload and work burden of the staff, enabling the precision detection work of the ring gear to be carried out and completed quickly, facilitating the rapid packaging, storage, or transportation of the ring gear after production, effectively improving the overall production efficiency, and greatly enhancing the practicability of the ring gear precision detection mechanism, making it possible to be promoted and used.

[0030] It should be noted that the number of chip removal mechanisms 2 is two, and they are arranged outside the rotating mechanism 3. The processing mechanism 4 is arranged outside the rotating mechanism 3, so that after the rotating mechanism 3 fixes and positions the ring gear, the chip removal mechanism 2 and the processing mechanism 4 can process the ring gear. Among them, the chip removal mechanism 2, rotating mechanism 3, and processing mechanism 4 are all existing publicly known technologies in the existing industrial ring gear processing process, so they will not be elaborated too much. For example, the MTT gear milling turntable.

[0031] It also should be noted that the detection components 500 are distributed outside the rotating mechanism 3 and do not contact the chip removal mechanism 2 and the processing mechanism 4, so that the detection components 500 can carry out normal detection work and will not interfere with the work of the chip removal mechanism 2 and the processing mechanism 4. The number of detection components 500 can be determined according to the actual situation, and the number is not less than three.

[0032] In this embodiment, the detection component 500 is a structure for real-time detection of the ring gear.

[0033] Such as Figure 1 , Figure 2 and Figure 3As shown, the detection component 500 includes a fixing plate 501 detachably connected to the top of the main body 1 of the processing machine, a straight plate 502 fixed to the top of the fixing plate 501, an adjustment cylinder 503 fixed to the straight plate 502 close to the rotation mechanism 3, an adjustment rod 504 inserted into the inner side of the adjustment cylinder 503, a first fixing knob 505 threadedly connected to the top of the adjustment cylinder 503, a positioning cylinder 506 fixed to the end of the adjustment rod 504, a positioning rod 507 inserted into the inner side of the positioning cylinder 506, a second fixing knob 508 threadedly connected to the outer side of the positioning cylinder 506, a mounting plate 509 fixed to the bottom end of the positioning rod 507, and a dial indicator 510 fixedly installed on the mounting plate 509 close to one side of the corresponding straight plate 502.

[0034] It should be noted that communication holes communicating with the inside of the corresponding adjustment cylinder 503 are formed on the outer side of the straight plate 502, and both ends of the adjustment cylinder 503 are open, so that the adjustment rod 504 can slide between the inner sides of the corresponding adjustment cylinder 503 and the communication hole. The top and bottom ends of the positioning cylinder 506 are open, allowing the positioning rod 507 to slide normally inside the positioning cylinder 506.

[0035] In addition, both the first fixing knob 505 and the second fixing knob 508 are composed of a threaded rod and a flower-shaped handle fixed to the end of the threaded rod. Internal threaded holes for the corresponding threaded rod to be threadedly connected and penetrate are formed on the outer sides of the adjustment cylinder 503 and the positioning cylinder 506. The end of the threaded rod can abut against the outer side of the adjustment rod 504 or the positioning rod 507, and the flower-shaped handle can abut against the outer side of the adjustment cylinder 503 or the positioning cylinder 506, so that the adjustment rod 504 and the positioning rod 507 can be positioned by the rotation and abutment of the first fixing knob 505 or the second fixing knob 508. The positioning cylinder 506 is located on the side of the straight plate 502 where the adjustment cylinder 503 is fixed, enabling the dial indicator 510 to adjust its position normally.

[0036] At the same time, the detection end of the dial indicator 510 can abut against the inner wall of the gear ring. The dial indicator 510 is a general length measuring tool made of a precision rack and gear mechanism, usually composed of a measuring head, a measuring rod, a shock-proof spring, a rack, a gear, a hairspring, a circular dial, a pointer, etc. The detection end is the measuring head. A very important application of the dial indicator 510 is to measure mechanical measurements such as shape and position errors, such as roundness, circular runout, flatness, parallelism, straightness, etc. Its working principle is that the small linear movement of the measuring rod caused by the measured dimension is amplified through gear transmission and becomes the rotation of the pointer on the scale dial, so as to read the size of the measured dimension. After adjusting the positions of the adjustment rod 504 and the positioning rod 507, the precision of the gear ring can be conveniently detected in real time.

[0037] The working principle of the above embodiment is as follows:

[0038] When machining the gear ring, install the gear ring workpiece on the rotating mechanism 3. Loosen the first fixing knob 505 and the second fixing knob 508, move the adjusting rod 504 and the positioning rod 507, move the dial indicator 510 to a position where it can abut against the side wall of the gear ring, lock the first fixing knob 505 and the second fixing knob 508, so that the detection head of the dial indicator 510 can abut against the side wall of the gear ring for detection, and then machine it through the cooperation between the chip removal mechanism 2 and the machining mechanism 4. During the rotation of the rotating mechanism 3, the gear ring workpiece can be driven to rotate, and then the machining accuracy of the gear ring can be detected in real time through the abutting and sliding between the detection head of the dial indicator 510 and the side wall of the gear ring, so that the detection result can be very accurate and it is convenient for the staff to operate quickly.

[0039] Compared with the prior art, this gear ring accuracy detection mechanism can detect the accuracy of the gear ring in real time during the production and processing process through the cooperation of the chip removal mechanism 2, the rotating mechanism 3, the machining mechanism 4 and the detection component 500 on the top of the machining machine table body 1, thus saving a certain amount of manpower. At the same time, it can also reduce the workload and work burden of the staff, so that the accuracy detection work of the gear ring can be carried out and completed quickly, which is convenient for the gear ring to be quickly packaged, stored or transported after production, effectively improving the overall production efficiency and greatly enhancing the practicability of the gear ring accuracy detection mechanism, making it possible to be popularized and used, and solving the drawback that in the existing gear ring production process, the accuracy detection needs to be carried out after the gear ring is completely machined, and the method is relatively cumbersome.

[0040] The electrical components mentioned in the text are all electrically connected to the main controller and the power supply. The provision of the power supply belongs to the common knowledge in the field. The main controller can be a conventional known device such as a computer for control, which can be realized by simple programming by those skilled in the art, and all are existing publicly disclosed electrical connection technologies, so they will not be elaborated in the text.

Claims

1. A gear ring accuracy detection mechanism, comprising a processing machine body (1), characterized in that: A plurality of chip cutting mechanisms (2) for processing the gear ring are fixedly mounted on the top of the processing machine body (1); a rotating mechanism (3) for fixing the gear ring and enabling it to rotate is fixedly mounted on the top of the processing machine body (1); a processing mechanism (4) for processing the gear ring is fixedly mounted on the top of the processing machine body (1); and a plurality of detection components (500) for performing precision detection on the gear ring are mounted on the top of the processing machine body (1); The detection assembly (500) comprises a fixing plate (501) detachably connected to the top of a processing machine body (1), a straight plate (502) fixed to the top of the fixing plate (501), an adjustment cylinder (503) fixed to a side of the straight plate (502) close to the rotating mechanism (3), an adjustment rod (504) passing through the inner side of the adjustment cylinder (503), a first fixing knob (505) threadedly connected to the top of the adjustment cylinder (503), a positioning cylinder (506) fixed to the end of the adjustment rod (504), a positioning rod (507) passing through the inner side of the positioning cylinder (506), a second fixing knob (508) threadedly connected to the outer side of the positioning cylinder (506), a mounting plate (509) fixed to the bottom end of the positioning rod (507), and a dial indicator (510) fixedly mounted on the mounting plate (509) close to the side of the corresponding straight plate (502).

2. A gear ring accuracy detection mechanism according to claim 1, characterized in that: The number of the chip cutting mechanisms (2) is two and they are arranged outside the rotating mechanism (3); the processing mechanism (4) is arranged outside the rotating mechanism (3).

3. A gear ring accuracy detection mechanism according to claim 1, characterized in that: The detection component (500) is distributed outside the rotating mechanism (3) and does not contact the chip cutting mechanism (2) and the processing mechanism (4).

4. A gear ring accuracy detection mechanism according to claim 1, characterized in that: A communication hole communicating with the interior of a corresponding adjustment cylinder (503) is provided on the outer side of the straight plate (502), and both ends of the adjustment cylinder (503) are open.

5. The gear ring accuracy detection mechanism according to claim 1, characterized in that: The top and bottom ends of the positioning cylinder (506) are both open, and the first fixing knob (505) and the second fixing knob (508) are both composed of a threaded rod and a flower-shaped handle fixed to the end of the threaded rod.

6. A gear ring accuracy detection mechanism according to claim 5, characterized in that: The outer sides of the adjustment cylinder (503) and the positioning cylinder (506) are both provided with internal threaded holes for corresponding threaded rods to threadably connect and penetrate.

7. A gear ring accuracy detection mechanism according to claim 5, characterized in that: The end of the threaded rod may abut against the outer side of the adjusting rod (504) or the positioning rod (507), and the flower-shaped handle may abut against the outer side of the adjusting cylinder (503) or the positioning cylinder (506).

8. The gear ring accuracy detection mechanism according to claim 1, characterized in that: The positioning cylinder (506) is located on a side of the straight plate (502) on which the adjustment cylinder (503) is fixed, and the detection end of the dial indicator (510) can abut against the inner side wall of the gear ring.

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