Automatic mixing device

By designing an automatic mixing device, using the mixing silo, liquid silo, powder silo, weighing sensor and mixing assembly, the automated mixing of liquid and powder is achieved, solving the problems of low manual mixing efficiency and high error rate, and improving production efficiency.

CN222958946UActive Publication Date: 2025-06-10ZHEJIANG WANMA MACROMOLECULE MATERIAL
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Patent Information

Application Number
CN202422168765.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-04
Publication Date
2025-06-10
Estimated Expiration
2034-09-04

AI Technical Summary

Technical Problem

In the production process of cable insulating materials, artificial mixing of liquid materials and powder requires high strength and is prone to errors, resulting in inefficiency.

Method used

An automatic mixing device is designed, including a mixing silo, a liquid silo, a powder silo, a weighing sensor and a stirring assembly, and automatic mixing is achieved through the valve body, a conveying assembly and a stirring assembly.

Benefits of technology

Automatic mixing is realized, reducing manual strength, reducing error rate and improving production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic material mixing device, which belongs to the field of material mixing equipment and comprises a material mixing bin, a first valve body and a second valve body, a second outlet of the liquid bin is communicated with the mixing bin at intervals, and the second outlet of the liquid bin is communicated with a second valve body; a third outlet of the powder bin is communicated with a conveying assembly, and the conveying assembly is further communicated with the mixing bin at intervals; the weighing sensor is connected with the mixing bin; and the stirring assembly is at least partially positioned in the mixing bin. The utility model has the technical effects that the labor intensity is low, and the error rate is low.
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Description

Technical Field

[0001] The utility model relates to a mixing device, in particular to an automatic mixing device. Background Art

[0002] In the production process of cable insulating materials, a certain mass of liquid materials and powder materials need to be mixed together. The specific process is as follows: First, the liquid materials and powder materials are separately weighed manually. Then, a certain mass of liquid materials and powder materials are poured into the mixing barrel. Then, a stirring rod is used to mix the liquid materials and powder materials in the mixing barrel. Finally, the mixed materials are transported to the production site. Its disadvantages are that it not only easily leads to high labor intensity but also easily leads to a high error rate. Content of the Utility Model

[0003] Purpose of the utility model: The purpose of the utility model is to provide an automatic mixing device, which not only reduces the labor intensity but also reduces the error rate.

[0004] Technical solution: An automatic mixing device includes:

[0005] A mixing material bin, a first valve body is connected to the first outlet of the mixing material bin, and the first outlet of the mixing material bin is used for being intermittently connected to a production device;

[0006] A liquid material bin, the second outlet of the liquid material bin is intermittently connected to the mixing material bin, and a second valve body is connected to the second outlet of the liquid material bin;

[0007] A powder material bin, a conveying component is connected to the third outlet of the powder material bin, and the conveying component is also intermittently connected to the mixing material bin;

[0008] A weighing sensor connected to the mixing material bin;

[0009] A stirring component at least partially located in the mixing material bin.

[0010] Optionally, the first inlet one of the mixing material bin is intermittently connected to the second outlet of the liquid material bin, and the first inlet two of the mixing material bin is intermittently connected to the fourth outlet of the conveying component.

[0011] Optionally, the inner diameter of the first inlet one of the mixing material bin is greater than the outer diameter of the second outlet of the liquid material bin, and the inner diameter of the first inlet two of the mixing material bin is greater than the outer diameter of the fourth outlet of the conveying component.

[0012] Optionally, it further includes:

[0013] A first hose connected between the first inlet one of the mixing material bin and the second outlet of the liquid material bin;

[0014] A second hose connecting between the second inlet of the mixture bin and the fourth outlet of the conveying assembly.

[0015] Optionally, the conveying assembly includes:

[0016] A conveying pipe, one end of the conveying pipe is connected to the third outlet of the powder bin, and the other end of the conveying pipe is connected to the mixture bin;

[0017] A screw conveying unit at least partially located in the conveying pipe.

[0018] Optionally, the screw conveying unit includes:

[0019] A first driver;

[0020] A screw conveying blade connected to the output shaft of the first driver;

[0021] Wherein, the screw conveying blade is located in the conveying pipe.

[0022] Optionally, the stirring assembly includes:

[0023] A second driver;

[0024] A stirring blade connected to the output shaft of the second driver;

[0025] Wherein, the stirring blade is located in the mixture bin.

[0026] Optionally, it further includes:

[0027] A first observation window one and a first observation window two respectively arranged at both ends of the liquid bin, a first high level line is provided at the first observation window one, and a first low level line is provided at the first observation window two;

[0028] A second observation window one and a second observation window two respectively arranged at both ends of the powder bin, a second high level line is provided at the second observation window one, and a second low level line is provided at the second observation window two.

[0029] Advantageous effects: The automatic mixing device of the present application realizes automatic mixing through the second valve body, the conveying assembly, the weighing sensor, and the stirring assembly, etc., which is convenient for reducing the manual labor intensity. At the same time, the weighing sensor is convenient for reducing the error rate. Description of the Drawings

[0030] Figure 1 It is a schematic structural diagram of an automatic mixing device according to Embodiment 1 of the present invention;

[0031] Figure 2 It is a schematic structural diagram of the conveying assembly according to Embodiment 1 of the present invention;

[0032] In the figure: 1, mixing material bin; 11, first outlet; 121, first inlet one; 122, first inlet two; 2, liquid material bin; 21, second outlet; 3, powder material bin; 31, third outlet; 4, conveying assembly; 41, conveying pipe; 411, fourth outlet; 42, screw conveying unit; 421, first driver; 422, screw conveying blade; 5, weighing sensor; 6, stirring assembly; 61, second driver; 62, stirring blade; 71, first valve body; 72, second valve body; 81, first hose; 82, second hose; 911, first high level line; 912, first low level line; 921, second high level line; 922, second low level line. Specific embodiments

[0033] To make the technical solution of the present utility model clearer, the following further describes the present utility model in detail with reference to the accompanying drawings and specific embodiments.

[0034] Embodiment 1

[0035] As Figure 1-2 , this embodiment provides an automatic mixing device, including: a mixing material bin 1, a first outlet 11 of the mixing material bin 1 is connected to a first valve body 71, and the first outlet 11 of the mixing material bin 1 is used for being intermittently connected to a production device; a liquid material bin 2, a second outlet 21 of the liquid material bin 2 is intermittently connected to the mixing material bin 1, and the second outlet 21 of the liquid material bin 2 is connected to a second valve body 72; a powder material bin 3, a third outlet 31 of the powder material bin 3 is connected to a conveying assembly 4, and the conveying assembly 4 is also intermittently connected to the mixing material bin 1; a weighing sensor 5 connected to the mixing material bin 1; and a stirring assembly 6 at least partially located in the mixing material bin 1.

[0036] Specifically, during operation, first open the second valve body 72 so that the liquid material in the liquid material bin 2 enters the mixing material bin 1 through the second outlet 21. When the weighing sensor 5 shows the first preset mass (the first preset mass is the mass of the required liquid material), close the second valve body 72. Then turn on the conveying component 4, and the conveying component 4 conveys the powder in the powder bin 3 to the mixing material bin 1 through the third outlet 31. When the weighing sensor 5 shows the second preset mass (the second preset mass is the sum of the mass of the required liquid material and the mass of the required powder), turn off the conveying component 4. Then turn on the stirring component 6 to fully mix the liquid material and the powder. Finally, open the first valve body 71 so that the mixed material in the mixing material bin 1 enters the relevant production equipment through the first outlet 11. It should be noted that during operation, the conveying component 4 can also be turned on first and then the second valve body 72, that is, the powder is conveyed first and then the liquid material. The subsequent processes are similar and will not be elaborated here. In summary, the automatic mixing device of the present application realizes automatic mixing through the second valve body 72, the conveying component 4, the weighing sensor 5, the stirring component 6, etc., which facilitates reducing the labor intensity. At the same time, the weighing sensor 5 facilitates reducing the error rate.

[0037] The mixing material bin 1 is used to accommodate the mixed material and transfer the mixed material to the relevant production equipment. Since the first outlet 11 of the mixing material bin 1 is used to communicate with the production equipment at intervals, it is convenient to prevent the weighing of the weighing sensor 5 from being interfered by the relevant production equipment. The first valve body 71 is used to control the opening and closing of the first outlet 11 of the mixing material bin 1. The first valve body 71 can be a ball valve, a butterfly valve, etc., and is preferably a ball valve. The liquid material bin 2 is used to accommodate the liquid material. Since the second outlet 21 of the liquid material bin 2 communicates with the mixing material bin 1 at intervals, it is convenient to prevent the weighing of the weighing sensor 5 from being interfered by the liquid material bin 2. The second valve body 72 is used to control the opening and closing of the second outlet 21 of the liquid material bin 2. The second valve body 72 can be a ball valve, a butterfly valve, etc., and is preferably a ball valve. The powder bin 3 is used to accommodate the powder. The conveying component 4 is used to convey the powder from the third outlet 31 of the powder bin 3 to the mixing material bin 1. The conveying component 4 can be a screw conveying component, a belt conveying component, etc., and is preferably a screw conveying component. Since the conveying component 4 also communicates with the mixing material bin 1 at intervals, it is convenient to prevent the weighing of the weighing sensor 5 from being interfered by the conveying component 4. The weighing sensor 5 is used to weigh the mixing material bin 1. The weighing sensor 5 can be a capacitive weighing sensor, a plate ring weighing sensor, etc. The stirring component 6 is used to stir the mixed material in the mixing material bin 1.

[0038] Further, as Figure 1-2 , the first inlet 121 of the mixing material bin 1 communicates with the second outlet 21 of the liquid material bin 2 at intervals, and the second inlet 122 of the mixing material bin 1 communicates with the fourth outlet 411 of the conveying component 4 at intervals.

[0039] Further, as Figure 1-2, the inner diameter of the first inlet one 121 of the mixing material bin 1 is greater than the outer diameter of the second outlet 21 of the liquid material bin 2, and the inner diameter of the second inlet 122 of the mixing material bin 1 is greater than the outer diameter of the fourth outlet 411 of the conveying assembly 4. Specifically, the inner diameter of the first inlet one 121 of the mixing material bin 1 is relatively large, and the outer diameter of the second outlet 21 of the liquid material bin 2 is relatively small, which is convenient for preventing the leakage of liquid materials; the inner diameter of the second inlet 122 of the mixing material bin 1 is relatively large, and the outer diameter of the fourth outlet 411 of the conveying assembly 4 is relatively small, which is convenient for preventing the leakage of powder materials.

[0040] Furthermore, as Figure 1-2 , it further includes: a first hose 81 connected between the first inlet one 121 of the mixing material bin 1 and the second outlet 21 of the liquid material bin 2; a second hose 82 connected between the second inlet 122 of the mixing material bin 1 and the fourth outlet 411 of the conveying assembly 4. Specifically, the first hose 81 is convenient for further preventing the leakage of liquid materials and for minimizing the interference of the liquid material bin 2 on the weighing of the weighing sensor 5 to the greatest extent; the second hose 82 is convenient for further preventing the leakage of powder materials and for minimizing the interference of the conveying assembly 4 on the weighing of the weighing sensor 5 to the greatest extent; the materials of the first hose 81 and the second hose 82 can be silicone, PVC, etc.

[0041] Furthermore, as Figure 2 , the conveying assembly 4 includes: a conveying pipe 41, one end of the conveying pipe 41 is connected to the third outlet 31 of the powder material bin 3, and the other end of the conveying pipe 41 is connected to the mixing material bin 1; a screw conveying unit 42 at least partially located in the conveying pipe 41. Specifically, the conveying pipe 41 is used to connect the third outlet 31 of the powder material bin 3 and the mixing material bin 1; the screw conveying unit 42 is used to convey powder materials.

[0042] Furthermore, as Figure 2 , the screw conveying unit 42 includes: a first driver 421; a screw conveying blade 422 connected to the output shaft of the first driver 421; wherein, the screw conveying blade 422 is located in the conveying pipe 41. Specifically, the output shaft of the first driver 421 drives the screw conveying blade 422 to rotate, and the screw conveying blade 422 is used to convey powder materials, and the first driver 421 can be a servo motor, a stepping motor, etc.

[0043] Furthermore, as Figure 1 , the stirring assembly 6 includes: a second driver 61; a stirring blade 62 connected to the output shaft of the second driver 61; wherein, the stirring blade 62 is located in the mixing material bin 1. Specifically, the output shaft of the second driver 61 drives the stirring blade 62 to rotate, and the stirring blade 62 is used to stir the mixture in the mixing material bin 1.

[0044] Furthermore, as Figure 1, further comprising: a first observation window one and a first observation window two respectively provided at two ends of the liquid storage bin 2, a first high liquid level line 911 is provided at the first observation window one, and a first low liquid level line 912 is provided at the first observation window two; a second observation window one and a second observation window two respectively provided at two ends of the powder storage bin 3, a second high liquid level line 921 is provided at the second observation window one, and a second low liquid level line 922 is provided at the second observation window two. Specifically, the liquid material in the liquid storage bin 2 should be located between the first low liquid level line 912 and the first high liquid level line 911. The first observation window one and the first observation window two facilitate the staff to observe. The materials of the first observation window one and the first observation window two are transparent glass or plastic; the powder in the powder storage bin 3 should be located between the second low liquid level line 922 and the second high liquid level line 921. The second observation window one and the second observation window two facilitate the staff to observe. The materials of the second observation window one and the second observation window two are transparent glass or plastic.

[0045] The above embodiments only express several implementation manners of the present utility model, and the description thereof is relatively specific and detailed, but it should not be construed as a limitation on the scope of the patent of the present utility model. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present utility model, several deformations and improvements can still be made, and these all belong to the protection scope of the present utility model. Therefore, the protection scope of the patent of the present utility model shall be subject to the appended claims.

Claims

1. An automatic mixing device, characterized in that: include: A mixing silo, wherein a first outlet of the mixing silo is connected to a first valve body, and the first outlet of the mixing silo is used to be connected to a production equipment; A liquid silo, wherein a second outlet of the liquid silo is connected to the mixing silo at an interval, and the second outlet of the liquid silo is connected to a second valve body; A powder silo, wherein the third outlet of the powder silo is connected to a conveying assembly, and the conveying assembly is also connected to the mixing silo at an interval; A weighing sensor connected to the mixing silo; A mixing assembly is at least partially located within the mixing silo.

2. An automatic mixing device according to claim 1, characterized in that: The first inlet 1 of the mixing silo is connected to the second outlet of the liquid silo at an interval, and the first inlet 2 of the mixing silo is connected to the fourth outlet of the conveying component at an interval.

3. An automatic mixing device according to claim 2, characterized in that: The inner diameter of the first inlet 1 of the mixing silo is larger than the outer diameter of the second outlet of the liquid silo, and the inner diameter of the first inlet 2 of the mixing silo is larger than the outer diameter of the fourth outlet of the conveying component.

4. The automatic mixing device according to claim 2, characterized in that: Also includes: A first hose connected between the first inlet of the mixing silo and the second outlet of the liquid silo; A second hose is connected between the first inlet 2 of the mixing silo and the fourth outlet of the conveying component.

5. An automatic mixing device according to any one of claims 1 to 4, characterized in that: The conveying assembly comprises: A delivery pipe, one end of which is connected to the third outlet of the powder silo, and the other end of which is connected to the mixing silo; A screw conveying unit is at least partially located within the conveying tube.

6. The automatic mixing device according to claim 5, characterized in that: The spiral conveying unit comprises: First Drive; a spiral conveying blade connected to the output shaft of the first drive; Wherein, the spiral conveying blade is located in the conveying pipe.

7. An automatic mixing device according to any one of claims 1 to 4, characterized in that: The stirring assembly comprises: Second drive; a stirring blade connected to the output shaft of the second drive; Wherein, the stirring blade is located in the mixing silo.

8. An automatic mixing device according to any one of claims 1 to 4, characterized in that: Also includes: A first observation window 1 and a first observation window 2 are respectively arranged at two ends of the liquid silo, wherein the first observation window 1 has a first high material level line, and the first observation window 2 has a first low material level line; A second observation window one and a second observation window two are respectively arranged at two ends of the powder bin, wherein the second observation window one has a second high material level line, and the second observation window two has a second low material level line.