Material laminating machine
By designing a material stacking machine, the mechanized stacking of gift bags is achieved using vertical material bearing components and longitudinal material push components, which solves the problem of low efficiency of manual stacking and improves production efficiency and automation.
Patent Information
- Application Number
- CN202422151441.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-03
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-09-03
AI Technical Summary
In the prior art, the stacking process of alcohol gift bags relies on manual manual operation, which is inefficient, wastes labor and affects production efficiency.
A material lamination machine is designed, using vertical material bearing components to stack materials, and the intelligent stacking and pushing of materials is realized through longitudinal material pushing components.
Mechanized stacking is achieved, production efficiency is improved, labor waste is reduced, and the automation level of the stacking process is improved.
Smart Images

Figure CN222959357U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of material conveying, in particular to a material stacking machine. Background Art
[0002] In the production and processing machinery and equipment of wine gift bags, there are often conveying devices such as conveyor belts to convey the produced gift bags, which are processed through several processes and finally stacked and sealed in boxes.
[0003] Among them, the process of stacking and sealing in boxes includes stacking a number of gift bags and putting the stacked piles of gift bags into a sealing box for sealing. In the prior art, the process of stacking a number of gift bags is manually operated, and the stacking efficiency is slow, which not only wastes labor but also affects the production efficiency. Summary of the Utility Model
[0004] In order to solve the deficiencies of the prior art, the purpose of the utility model is to provide a material stacking machine. By adopting this solution, through the loading and stacking of the vertical material bearing component and the outward pushing by the longitudinal material pushing component, the mechanical intelligent stacking is realized, and the production efficiency is improved.
[0005] The utility model is realized by the following technical solutions:
[0006] A material stacking machine, comprising:
[0007] A frame, the frame is provided with a chamber, and the side wall of the chamber is provided with a feeding port and a discharging port; a vertical material bearing component and a longitudinal material pushing component are respectively arranged in the chamber;
[0008] The vertical material bearing component includes first conveying devices arranged on both sides respectively, and the conveying direction of the first conveying devices is vertical; a number of first material bearing plates are evenly distributed along the self-conveying direction of the first conveying devices; the first material bearing plates opposite to each other between the two first conveying devices form a bearing surface, the bearing surface is used for bearing materials entering from the upper feeding port, and a gap is left between the two opposite first material bearing plates;
[0009] The longitudinal material pushing component includes a longitudinal pushing unit and a second material bearing plate, the second material bearing plate is located below the bearing surface, is arranged longitudinally, and is located at the gap position; the longitudinal pushing unit is used for pushing the materials on the second material bearing plate to one end of the second material bearing plate far away from the vertical material bearing component.
[0010] In the prior art, the process of stacking several gift bags is manually operated, and the stacking efficiency is relatively slow, which not only wastes labor but also affects production efficiency. The present utility model provides a material stacking machine. With this solution, through the loading and stacking of the vertical material loading component and the outward pushing by the longitudinal material pushing component, mechanical intelligent stacking is achieved, improving production efficiency. In a specific solution, a feeding conveyor belt is arranged at the feeding port of the frame for sequentially conveying gift bags into the chamber of the frame. The vertical material loading component is arranged at the position inside the feeding port. The vertical material loading component includes first conveying devices arranged on both sides. The first conveying device is preferably a chain and sprocket conveyor, and a plurality of first material loading plates are fixed on its conveying surface. When material loading is required, the two first conveying devices are controlled to move to a specified position and stop. At this time, the two middle first material loading plates are on the same horizontal plane, forming a loading surface, and there is a gap between them. The feeding port is located above the loading surface, so the gift bags entering from the feeding port will gradually fall onto the two first loading plates and be stacked one by one from bottom to top. When stacked to a specified height, a stack is formed. The first conveying device is controlled to convey vertically downward. Since the second material loading plate in the longitudinal material pushing component is located at the gap position between the two first loading plates, when the loading surface moves downward to the position of the second material loading plate, the middle part of a stack of materials on the loading surface is placed on the second material loading plate. When the material is on the second material loading plate, the longitudinal pushing unit is used to push the material on the second material loading plate to one end of the second material loading plate away from the vertical material loading component, and then it can be grabbed by the gripping component at the discharge port, thus completing the stacking of a stack of materials.
[0011] In order to be able to grip two stacks of materials simultaneously to adapt to the size of the sealed packing box and reduce the stroke of the gripping component, a transverse material pushing component is further arranged in the chamber. The transverse material pushing component includes a transverse pushing unit and a third material loading plate. The third material loading plate is arranged horizontally and is connected to one end of the second material loading plate away from the vertical material loading component. The transverse pushing unit is used to push the material on the second material loading plate onto the third material loading plate. In this solution, when a stack of materials is pushed to the end of the second loading plate, the transverse pushing unit is used to push this stack of materials onto the third material loading plate. The third material loading plate serves as a gripping station, and its length can carry two stacks of materials. When two stacks of materials both reach the gripping station, they can be grabbed by the gripping component and placed into the sealed packing box on the external conveyor belt.
[0012] In order to adjust the distance between the two first conveying devices to adapt to the size of the gift bags, the vertical material loading component further includes a bottom plate. The two first conveying devices are both slidably connected to the bottom plate, and the two first conveying devices can move relatively closer or farther away. The bottom plate is also provided with a driving unit for controlling the sliding of the two first conveying devices.
[0013] As a specific structure of the driving unit, the driving unit includes a double-headed lead screw. The bottom plate is provided with a first slide rail. Both of the first conveying devices are slidably connected to the first slide rail through brackets. The bottom of the bracket is provided with a connecting block, and the threads at both ends of the double-headed lead screw are respectively threadedly connected to the two connecting blocks. In this solution, the double-headed lead screw has threads with opposite directions at both ends of the screw. By rotating the screw, the mutual approach or separation of the two first conveying devices can be achieved. A turntable is also provided at the end of the double-headed lead screw, and a handle is provided on the turntable for convenient manual operation.
[0014] To prevent the gift bags from falling out of the bearing surface when stacked, a first baffle is fixed to the front side between the two first conveying devices, and a second baffle is fixed to the rear side between the two first conveying devices. The first baffle is higher than the second baffle.
[0015] To achieve stable pushing of the materials and avoid the longitudinal push plate, the second material bearing plate is provided with a through groove along its own length direction, and both ends are penetrated. The longitudinal pushing unit includes a second conveying device located below the second material bearing plate. A number of longitudinal push plates are evenly distributed along the conveying direction of the second conveying device. The longitudinal push plates extend upward from the through groove to above the second material bearing plate. In this solution, the second conveying device is preferably a sprocket chain conveyor, and chains are provided on both sides of the bottom of the second material bearing plate. At this time, the longitudinal push plates are fixed between the two chains, and the longitudinal push plates extend upward through the through groove. In this way, a stack of materials can be directly pushed to the end of the second material bearing plate through the longitudinal push plates; and a number of longitudinal push plates can sequentially push a number of stacks of materials in sequence through circular motion.
[0016] To prevent the materials from falling from the end of the second material bearing plate and level the front and rear sides of the stack of materials, a third baffle is fixed to the end of the second material bearing plate away from the vertical material bearing assembly. The third baffle is provided with an opening for the longitudinal push plate to pass through.
[0017] As a specific structure of the lateral pushing unit, the lateral pushing unit includes a third conveying device and a second slide rail fixed to the side wall of the chamber. A lateral push plate is fixed to the third conveying device; the second slide rail is arranged along the conveying direction of the third conveying device, and the lateral push plate is slidably connected to the second slide rail. In this solution, the third conveying device is preferably a sprocket chain conveyor. The lateral push plate is fixed to the third conveying device and is slidably connected to the second slide rail. The second slide rail is used to guide the lateral push plate to prevent jitter; through the reciprocating motion of the lateral push plate, a number of stacks of materials can be sequentially pushed onto the third material bearing plate.
[0018] To prevent the materials from falling from the end of the third material bearing plate, the end of the third material bearing plate away from the second material bearing plate is provided with a fourth baffle.
[0019] To limit the front and back sides of the material, fifth baffles are provided on both sides of the third material supporting plate, and the distance between the two fifth baffles is adjustable. The fifth baffle can be slidably connected at the bottom through a slider and a slide rail. By adjusting the distance between the two fifth baffles, while matching the size of the material, a gap can be left for the gripper assembly to extend in and grab the material.
[0020] Compared with the prior art, the utility model has the following advantages and beneficial effects:
[0021] A material stacking machine provided by the utility model adopts this solution, and through the loading and stacking of the vertical material supporting assembly and the outward pushing by the longitudinal material pushing assembly, the mechanical intelligent stacking is realized, and the production efficiency is improved. Description of the Drawings
[0022] The drawings described herein are used to provide a further understanding of the embodiments of the utility model, form a part of this application, and do not constitute a limitation to the embodiments of the utility model. In the drawings:
[0023] Figure 1 is a schematic structural diagram of a material stacking machine according to an embodiment provided by the utility model;
[0024] Figure 2 is a schematic internal structure diagram of a material stacking machine according to an embodiment provided by the utility model;
[0025] Figure 3 provided by the utility model Figure 2 is the enlarged view B in
[0026] Figure 4 provided by the utility model Figure 2 is the enlarged view C in
[0027] Figure 5 is a connection schematic diagram of a double-headed lead screw provided by the utility model;
[0028] Figure 6 is a schematic internal structure diagram of a material stacking machine according to an embodiment provided by the utility model in another direction;
[0029] Figure 7 provided by the utility model Figure 6 is the enlarged view D in
[0030] Marks in the drawings and corresponding component names:
[0031] 201 - Frame, 202 - First conveying device, 203 - First material - supporting plate, 204 - Longitudinal pushing unit, 205 - Second material - supporting plate, 206 - Transverse pushing unit, 207 - Third material - supporting plate, 208 - Bottom plate, 209 - Double - headed lead screw, 210 - Connecting block, 211 - Turntable, 212 - First baffle, 213 - Second baffle, 214 - Longitudinal push plate, 215 - Third baffle, 216 - Transverse push plate, 217 - Second slide rail, 218 - Fourth baffle, 219 - Fifth baffle, 220 - First slide rail. Detailed implementation mode
[0032] To make the objectives, technical solutions and advantages of the present utility model more clear and understandable, the present utility model will be further described in detail below in combination with embodiments and drawings. The illustrative embodiments and descriptions thereof of the present utility model are only used to explain the present utility model and shall not be construed as a limitation to the present utility model.
[0033] Embodiment
[0034] This embodiment provides a material stacking machine, as Figures 1 - 7 shown, including:
[0035] A frame 201, the frame 201 is provided with a chamber, and the side wall of the chamber is provided with a feed inlet and a discharge outlet; a vertical material - supporting assembly and a longitudinal material - pushing assembly are respectively arranged in the chamber;
[0036] The vertical material - supporting assembly includes first conveying devices 202 arranged on both sides, and the conveying direction of the first conveying devices 202 is vertical; a plurality of first material - supporting plates 203 are evenly distributed along the self - conveying direction of the first conveying devices 202; the first material - supporting plates 203 opposite to each other between the two first conveying devices 202 form a bearing surface, the bearing surface is used for bearing materials entering from the upper feed inlet, and a gap is left between the two opposite first material - supporting plates 203;
[0037] The longitudinal material - pushing assembly includes a longitudinal pushing unit 204 and a second material - supporting plate 205, the second material - supporting plate 205 is located below the bearing surface, is arranged longitudinally, and is located at the gap position; the longitudinal pushing unit 204 is used to push the materials on the second material - supporting plate 205 to one end of the second material - supporting plate 205 away from the vertical material - supporting assembly.
[0038] In the prior art, the process of stacking several gift bags is manually operated, and the stacking efficiency is relatively slow. This not only wastes labor but also affects production efficiency. The present utility model provides a material stacking machine. With this solution, through the loading and stacking of the vertical material loading component and the outward pushing by the longitudinal material pushing component, mechanical intelligent stacking is achieved, thereby improving production efficiency. In a specific solution, a feeding conveyor belt is arranged at the feeding port of the frame 201 for sequentially conveying gift bags into the chamber of the frame 201. The vertical material loading component is arranged at a position inside the feeding port. The vertical material loading component includes first conveying devices 202 separately arranged on both sides. The first conveying device 202 is preferably a chain and sprocket conveyor. A number of first material loading plates 203 are fixed on its conveying surface. When material loading is required, the two first conveying devices 202 are controlled to move to a specified position and stop. At this time, the two middle first material loading plates 203 are located on the same horizontal plane, forming a loading surface, and there is a gap between the two. The feeding port is located above the loading surface, so the gift bags entering from the feeding port will gradually fall onto the two first loading plates and be stacked one by one from bottom to top. When stacked to a specified height, a stack is formed. The first conveying device 202 is controlled to convey vertically downward. Since the second material loading plate 205 in the longitudinal material pushing component is located at the gap position between the two first loading plates, when the loading surface moves downward to the position of the second material loading plate 205, the middle part of a stack of materials on the loading surface is placed on the second material loading plate 205. When the material is on the second material loading plate 205, the longitudinal pushing unit 204 is used to push the material on the second material loading plate 205 to the end of the second material loading plate 205 away from the vertical material loading component, and then it can be grabbed by the grabbing component at the discharge port, and thus the stacking of a stack of materials is completed.
[0039] In order to be able to grab two stacks of materials simultaneously to adapt to the size of the sealed packing box and reduce the travel of the grabbing component, a transverse material pushing component is further arranged in the chamber. The transverse material pushing component includes a transverse pushing unit 206 and a third material loading plate 207. The third material loading plate 207 is arranged horizontally and is connected to the end of the second material loading plate 205 away from the vertical material loading component. The transverse pushing unit 206 is used to push the material on the second material loading plate 205 to the third material loading plate 207. In this solution, when a stack of materials is pushed to the end of the second loading plate, the transverse pushing unit 206 is used to push this stack of materials to the third material loading plate 207. The third material loading plate 207 serves as a grabbing station, and its length can carry two stacks of materials. When two stacks of materials both reach the grabbing station, they can be grabbed by the grabbing component and placed into the sealed packing box on the external conveyor belt.
[0040] To adjust the distance between the two first conveying devices 202 to adapt to the size of the gift bag, the vertical material bearing assembly further includes a bottom plate 208. Both of the two first conveying devices 202 are slidably connected to the bottom plate 208, and the two first conveying devices 202 can approach or move away from each other. The bottom plate 208 is also provided with a driving unit for controlling the sliding of the two first conveying devices 202.
[0041] As a specific structure of the driving unit, the driving unit includes a double-headed lead screw 209. The bottom plate 208 is provided with a first slide rail 220. Both of the two first conveying devices 202 are slidably connected to the first slide rail 220 through brackets. The bottom of the bracket is provided with a connecting block 210. The threads at both ends of the double-headed lead screw 209 are respectively threadedly connected to the two connecting blocks 210. In this solution, the double-headed lead screw 209 is provided with threads in opposite directions at both ends of the lead screw. By rotating the lead screw, the two first conveying devices 202 can approach or move away from each other; a turntable 211 is also provided at the end of the double-headed lead screw 209, and a handle is provided on the turntable 211 for easy manual operation.
[0042] To prevent the gift bag from falling out of the bearing surface when the gift bags are stacked, a first baffle 212 is fixed to the front side between the two first conveying devices 202, and a second baffle 213 is fixed to the rear side between the two first conveying devices 202. The first baffle 212 is higher than the second baffle 213.
[0043] To achieve stable pushing of the material and avoid the longitudinal push plate 214, the second material bearing plate 205 is provided with a through groove along its own length direction, and both ends are through. The longitudinal pushing unit 204 includes a second conveying device located below the second material bearing plate 205. A plurality of longitudinal push plates 214 are evenly distributed along the conveying direction of the second conveying device. The longitudinal push plates 214 extend upward from the through groove to above the second material bearing plate 205. In this solution, the second conveying device is preferably a sprocket chain conveyor, and chains are provided on both sides of the bottom of the second material bearing plate 205. At this time, the longitudinal push plates 214 are fixed between the two chains, and the longitudinal push plates 214 extend upward through the through groove. In this way, a stack of materials can be directly pushed to the end of the second material bearing plate 205 through the longitudinal push plates 214; and a plurality of longitudinal push plates 214 can sequentially push a plurality of stacks of materials through circular motion.
[0044] To prevent the material from falling from the end of the second material bearing plate 205 and level the front and rear sides of the stack of materials, a third baffle 215 is fixed to the end of the second material bearing plate 205 away from the vertical material bearing assembly. The third baffle 215 is provided with an opening for the longitudinal push plate 214 to pass through.
[0045] As a specific structure of the lateral pushing unit 206, the lateral pushing unit 206 includes a third conveying device fixed on the side wall of the chamber and a second slide rail 217, and a lateral push plate 216 is fixed on the third conveying device; the second slide rail 217 is arranged along the conveying direction of the third conveying device, and the lateral push plate 216 is slidably connected to the second slide rail 217. In this solution, the third conveying device is preferably a sprocket chain conveyor. The lateral push plate 216 is fixed on the third conveying device and is slidably connected to the second slide rail 217. The second slide rail 217 is used to guide the lateral push plate 216 to prevent jitter; through the reciprocating movement of the lateral push plate 216, several stacks of materials can be sequentially pushed onto the third material receiving plate 207.
[0046] To prevent the materials from falling off the end of the third material receiving plate 207, the end of the third material receiving plate 207 away from the second material receiving plate 205 is provided with a fourth baffle 219.
[0047] To limit the front and rear sides of the materials, fifth baffles are arranged on both sides of the third material receiving plate 207, and the distance between the two fifth baffles is adjustable. The fifth baffle can be slidably connected at the bottom through a slider and a slide rail. By adjusting the distance between the two fifth baffles, while matching the size of the materials, a gap can be left for the gripper assembly to extend in and grab.
[0048] Specific working principle:
[0049] A feeding conveyor belt is provided at the feeding port of the rack 201 for sequentially conveying gift bags into the chamber of the rack 201. When material loading is required, the two first conveying devices 202 are controlled to move to the designated positions and stop. At this time, the two first material supporting plates 203 in the middle are located on the same horizontal plane to form a loading surface, and there is a gap between them; the feeding port is located above the loading surface, so the gift bags entering from the feeding port will gradually fall onto the two first material supporting plates and be stacked one by one from bottom to top. When stacked to the designated height, a stack is formed. Then, the first conveying device 202 is controlled to convey vertically downward. Since the second material supporting plate 205 in the longitudinal pushing component is located at the gap position between the two first material supporting plates, when the loading surface moves downward to the position of the second material supporting plate 205, the middle part of the stack of materials on the loading surface is placed on the second material supporting plate 205; when the material is on the second material supporting plate 205, the longitudinal pushing unit 204 is used to push the material on the second material supporting plate 205 to the end of the second material supporting plate 205 away from the vertical material supporting component. When a stack of materials is pushed to the end of the second material supporting plate, the transverse pushing unit 206 is used to push the stack of materials onto the third material supporting plate 207. Then, the transverse pushing unit 206 is controlled to reset, and the longitudinal pushing unit 204 is controlled to continue running; the third material supporting plate 207 serves as a gripping station, and its length can accommodate two stacks of materials. When two stacks of materials both reach the gripping station, the gripping assembly can complete the gripping and place them into the sealed packing box on the external conveyor belt.
[0050] The specific embodiments described above further elaborate on the purpose, technical solutions, and beneficial effects of the present invention. It should be understood that the above are only specific embodiments of the present invention and are not used to limit the protection scope of the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. A material laminating machine, characterized in that: include: A frame (201), wherein the frame (201) has a chamber, and the side wall of the chamber has a feed inlet and a discharge outlet; a vertical material receiving component and a longitudinal material pushing component are also respectively arranged in the chamber; The vertical material receiving assembly comprises first conveying devices (202) arranged on both sides, the conveying direction of the first conveying devices (202) is vertical; the first conveying devices (202) are evenly distributed with a plurality of first material receiving plates (203) along their own conveying direction; the first material receiving plates (203) opposite to each other between the two first conveying devices (202) form a bearing surface, the bearing surface is used to bear the material entering from the feed port above, and a gap is left between the two opposite first material receiving plates (203); The longitudinal material pushing assembly comprises a longitudinal pushing unit (204) and a second material receiving plate (205); the second material receiving plate (205) is located below the bearing surface, arranged longitudinally, and located at the gap position; the longitudinal pushing unit (204) is used to push the material on the second material receiving plate (205) to an end of the second material receiving plate (205) away from the vertical material receiving assembly.
2. A material stacking machine according to claim 1, characterized in that: The chamber is also provided with a transverse pushing assembly, which comprises a transverse pushing unit (206) and a third material receiving plate (207). The third material receiving plate (207) is arranged transversely and connected to an end of the second material receiving plate (205) away from the vertical material receiving assembly; the transverse pushing unit (206) is used to push the material on the second material receiving plate (205) onto the third material receiving plate (207).
3. A material stacking machine according to claim 1, characterized in that: The vertical material supporting assembly also includes a base plate (208), and the two first conveying devices (202) are both slidably connected to the base plate (208), and the two first conveying devices (202) can be relatively close to or far away from each other. The base plate (208) is also provided with a driving unit for controlling the sliding of the two first conveying devices.
4. A material stacking machine according to claim 3, characterized in that: The driving unit comprises a double-ended screw (209), the bottom plate (208) is provided with a first slide rail (220), the two first transmission devices (202) are slidably connected to the first slide rail (220) via a bracket, the bottom of the bracket is provided with a connecting block (210), and the two ends of the double-ended screw (209) are respectively threadedly connected to the two connecting blocks (210).
5. A material stacking machine according to claim 1, characterized in that: A first baffle (212) is fixed on the front side between the two first conveying devices (202), and a second baffle (213) is fixed on the rear side between the two first conveying devices (202), and the first baffle (212) is higher than the second baffle (213).
6. A material stacking machine according to claim 1, characterized in that: The second material receiving plate (205) has a through groove along its length direction, and both ends are through, the longitudinal pushing unit (204) includes a second conveying device located below the second material receiving plate (205), and the second conveying device has a plurality of longitudinal pushing plates (214) evenly distributed along its own conveying direction, and the longitudinal pushing plates (214) extend upward from the through groove to above the second material receiving plate (205).
7. A material stacking machine according to claim 6, characterized in that: A third baffle plate (215) is fixed to one end of the second material receiving plate (205) away from the vertical material receiving assembly, and the third baffle plate (215) is provided with an opening for the longitudinal push plate (214) to pass through.
8. A material stacking machine according to claim 2, characterized in that: The lateral pushing unit (206) includes a third conveying device fixed on the side wall of the chamber and a second slide rail (217), and a lateral pushing plate (216) is fixed on the third conveying device; the second slide rail (217) is arranged along the conveying direction of the third conveying device, and the lateral pushing plate (216) is slidably connected to the second slide rail (217).
9. A material stacking machine according to claim 8, characterized in that: The end of the third material receiving plate (207) away from the second material receiving plate (205) is provided with a fourth baffle (218).
10. A material stacking machine according to claim 9, characterized in that: Fifth baffles (219) are provided on both sides of the third material receiving plate (207), and the distance between the two fifth baffles (219) is adjustable.