Kitchen waste processor with growing device
By introducing a simulated sunshine device into the kitchen waste processor, the problem of restricted microbial growth in the prior art has been solved, the degradation efficiency of kitchen waste and the quality of organic fertilizers have been significantly improved, and more efficient and environmentally friendly kitchen waste treatment has been achieved.
Patent Information
- Application Number
- CN202421792511.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-27
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-07-27
AI Technical Summary
The existing kitchen waste processors lack devices to simulate sunshine, resulting in limited growth and metabolic activities of microorganisms, low degradation efficiency, long processing cycles, and unstable quality of the organic fertilizer produced.
Design a kitchen waste processor with a growth device, with a built-in sunlight simulation device, including a fermentation lamp and a light-transmitting window, to simulate the spectrum and intensity of natural sunlight, and provide suitable lighting conditions for microorganisms.
It significantly improves the activity of microorganisms, accelerates the degradation rate of kitchen waste and the fermentation efficiency of microorganisms, improves the quality and stability of organic fertilizers, and reduces treatment costs and secondary pollution.
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Figure CN222961401U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of kitchen waste treatment, and particularly relates to a kitchen waste processor with a growth device. Background Art
[0002] With the acceleration of the urbanization process, the treatment of kitchen waste has become an important challenge for urban environmental management. Traditional kitchen waste processors mainly rely on the biodegradation of microorganisms to convert kitchen waste into organic fertilizers or biogas. However, these processors have some significant limitations in practical applications, especially in terms of microbial activity and degradation efficiency.
[0003] Existing kitchen waste processors usually lack a device for simulating sunlight, resulting in limited growth and metabolic activities of microorganisms. Sunlight is one of the important driving factors for microbial activity in nature, and the lack of suitable lighting conditions will significantly affect the degradation efficiency of microorganisms.
[0004] Due to poor microbial activity, existing kitchen waste processors often have low efficiency in degrading kitchen waste, long treatment cycles, and unstable quality of the produced organic fertilizers. This not only increases the treatment cost but also may cause secondary pollution.
[0005] The present utility model is studied and proposed in view of the deficiencies of the existing technology. Summary of the Utility Model
[0006] Aiming at the technical problem that the existing kitchen waste treatment equipment lacks a device for simulating sunlight mentioned above.
[0007] The technical solution adopted by the present utility model to solve its technical problems is as follows:
[0008] A kitchen waste processor with a growth device, comprising: a kitchen waste processor body, a fermentation chamber is arranged inside the kitchen waste processor body, and the kitchen waste processor body is also provided with a simulated sunlight device, and the simulated sunlight device can provide a light source for simulating sunlight for the fermentation chamber.
[0009] For a kitchen waste processor with a growth device as described above, the simulated sunlight device includes a fermentation lamp.
[0010] For a kitchen waste processor with a growth device as described above, the kitchen waste processor body includes a fermentation box, the fermentation chamber is located inside the fermentation box, the fermentation lamp is located outside the fermentation box, and the simulated sunlight device further includes a light-transmitting window arranged on the top of the fermentation box, and the light-transmitting window is correspondingly arranged with the fermentation lamp.
[0011] For a kitchen waste processor with a growth device as described above, the light-transmitting window is located in the middle area at the top of the fermentation box.
[0012] A food waste processor with a growth device as described above, the food waste processor body further includes an oil-water separation device, and the fermentation lamp is located between the oil-water separation device and the fermentation device.
[0013] A food waste processor with a growth device as described above, a mechanical connection component is provided between the oil-water separation device and the fermentation device, and the mechanical connection component includes a hinged member, and the hinged member can make the oil-water separation device flip open on the fermentation device.
[0014] A food waste processor with a growth device as described above, the simulated sunlight device further includes a fixing bracket for fixing the fermentation lamp.
[0015] A food waste processor with a growth device as described above, the number of the simulated sunlight devices is at least one.
[0016] The beneficial effects of the present invention are:
[0017] A food waste processor with a growth device of the present invention includes: a food waste processor body, a fermentation chamber is provided inside the food waste processor body, the food waste processor body is further provided with a simulated sunlight device, the simulated sunlight device can provide a light source for simulating sunlight for the fermentation chamber, simulate the spectrum and intensity of natural sunlight, provide suitable lighting conditions for microorganisms, create a fermentation condition closer to the natural environment for microorganisms, significantly improve the activity of microorganisms, thereby accelerating the degradation rate of food waste and the fermentation efficiency of microorganisms, integrating food waste treatment and simulated sunlight function into one, reducing the floor area of the equipment, improving the space utilization rate, the whole system design takes environmental friendliness into consideration, reduces the energy consumption and secondary pollution in the treatment process by optimizing the fermentation environment of microorganisms, the system design is simple, easy to maintain and operate, reduces the operation cost, and improves the reliability and service life of the equipment.
[0018] The present invention will be further described below in conjunction with the drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 is one of the structural schematic diagrams of the present invention;
[0020] Figure 2 is another structural schematic diagram of the present invention;
[0021] Figure 3 is the top view schematic diagram of the present invention;
[0022] Figure 4 is Figure 3 the sectional view schematic diagram along line A-A;
[0023] Figure 5 isFigure 4 Enlarged schematic view of the marked part D;
[0024] Figure 6 is Figure 3 Schematic cross-sectional view along line B-B;
[0025] Figure 7 It is the third structural schematic diagram of the present utility model;
[0026] Figure 8 It is the structural schematic diagram of the oil-water separation device of the present utility model;
[0027] Figure 9 It is one of the structural schematic diagrams of the present utility model (hiding the oil-water separation device). Detailed implementation manners
[0028] The following will describe in detail the implementation manners of the present utility model with reference to the accompanying drawings.
[0029] As Figures 1 to 9 shown, a kitchen waste processor with a growth device in this embodiment includes: a kitchen waste processor body, a fermentation chamber 21 is provided inside the kitchen waste processor body, and the kitchen waste processor body is further provided with a simulated sunlight device 6. The simulated sunlight device 6 can provide a light source for simulating sunlight in the fermentation chamber 21, simulate the spectrum and intensity of natural sunlight, provide suitable lighting conditions for microorganisms, create a fermentation condition closer to the natural environment for microorganisms, significantly improve the activity of microorganisms, thereby accelerating the degradation rate of kitchen waste and the fermentation efficiency of microorganisms, integrating kitchen waste treatment and the simulated sunlight function into one, reducing the floor area of the equipment, improving the space utilization rate, the entire system design considers environmental friendliness, reduces energy consumption and secondary pollution during the treatment process by optimizing the fermentation environment of microorganisms, the system design is simple, easy to maintain and operate, reduces the operation cost, and improves the reliability and service life of the equipment.
[0030] Preferably, the simulated sunlight device adopts a light source with a specific wavelength to simulate the spectrum of natural sunlight,
[0031] Preferably, the simulated sunlight device 6 can adjust the light intensity to meet the requirements of different fermentation stages.
[0032] Preferably, the light can also assist in adjusting the temperature inside the fermentation tank. By controlling the light, the humidity inside the fermentation tank can be indirectly affected, maintaining the stability of the fermentation environment and providing a suitable fermentation environment
[0033] As Figures 1 to 9 shown, the simulated sunlight device in this embodiment includes a fermentation lamp 61, which has the advantages of simple structure, convenient operation and low cost.
[0034] AsFigures 1 to 9 As shown in the figure, the kitchen waste processor body of this embodiment includes a fermentation box 22, the fermentation chamber 21 is located inside the fermentation box 22, the fermentation lamp 61 is located outside the fermentation box 22, the simulated sunlight device further includes a light-transmitting window 62 provided on the top of the fermentation box 22, and the light-transmitting window 62 is arranged corresponding to the fermentation lamp 61.
[0035] Specifically, the fermentation lamp is located outside the fermentation box, which avoids other components inside the fermentation box 22 from affecting the fermentation lamp 61 and prevents the fermentation lamp 61 from being damaged. Moreover, it can also avoid the direct interference of the moisture generated by the fermentation materials and the temperature environment inside the fermentation box on the fermentation lamp.
[0036] Preferably, the light-transmitting window is made of a material with a high light transmittance to ensure that the light source can efficiently penetrate and be evenly distributed inside the fermentation box. The light-transmitting window introduces the light source provided by the fermentation lamp into the fermentation box, avoiding the interference of the external environment on the light source and ensuring the sealing of the fermentation environment at the same time.
[0037] The fermentation lamp efficiently introduces the light source into the fermentation box through the light-transmitting window, enhancing the microbial activity. The design of the light-transmitting window ensures the stability of the temperature and humidity inside the fermentation box, providing a suitable fermentation environment.
[0038] Preferably, the fermentation lamp is located outside the fermentation box, which is convenient for maintenance and replacement and reduces the interference to the fermentation process.
[0039] As Figures 1 to 9 shown in the figure, the number of the simulated sunlight devices 6 in this embodiment is at least one.
[0040] As Figures 1 to 9 shown in the figure, the light-transmitting window 62 in this embodiment is located in the middle area at the top of the fermentation box 22 to ensure that most areas inside the box can be irradiated, promote the microbial activity, optimize the fermentation environment, thereby improving the fermentation efficiency and product quality. Through this innovative design, the fermentation device 2 can operate more efficiently, stably and flexibly in practical applications.
[0041] In some other embodiments, the number of the simulated sunlight devices 6 can be multiple, which are evenly arranged on the top of the fermentation box 22 to form an all-round irradiation. Or at specific times, the opening and stopping of different simulated sunlight devices 6 are set to simulate the changes of sunlight, further enhancing the simulation authenticity of sunlight.
[0042] Preferably, the number of the light-transmitting windows 62 can correspond one-to-one with the number of the simulated sunlight devices 6, or the size of the light-transmitting window 62 can be enlarged so that the sunlight of all the simulated sunlight devices 6 can be irradiated into the fermentation chamber 21.
[0043] As Figures 1 to 9As shown, the kitchen waste processor body of this embodiment further includes an oil-water separation device 1. The fermentation lamp 61 is located between the oil-water separation device 1 and the fermentation device 2. With such a design, the oil-water separation device 1 and the fermentation device 2 can protect the simulated sunlight device 6, preventing external factors from accidentally touching or colliding with the simulated sunlight device 6 and causing the simulated sunlight device 6 to malfunction or be damaged.
[0044] As Figures 1 to 9 shown, a mechanical connection component is provided between the oil-water separation device 1 and the fermentation device 2 of this embodiment. The mechanical connection component includes a hinge member 10, and the hinge member 10 can enable the oil-water separation device 1 to be flipped open on the fermentation device 2.
[0045] Preferably, the hinge member allows the oil-water separation device to rotate relative to the fermentation device 2, thereby realizing the opening and closing of the device. This design facilitates the user to clean, maintain, and inspect the device.
[0046] Through the hinge member, the user can easily flip open the oil-water separation device from the fermentation device 2, which makes it easier for the user to maintain and clean the oil-water separation device and the fermentation device 2, and is convenient for inspecting and replacing the internal simulated sunlight device 6, filter, or other components.
[0047] Preferably, the design of flipping open reduces the number of components that need to be disassembled during maintenance, thereby simplifying the maintenance process. The user can perform necessary maintenance and cleaning without disassembling the entire device, reducing the maintenance time.
[0048] As Figures 1 to 9 shown, the simulated sunlight device of this embodiment further includes a fixing bracket 63 for fixing the fermentation lamp 61.
[0049] Specifically, the fixing bracket is located outside the fermentation tank and is used to fix the fermentation lamp. The fixing bracket firmly fixes the fermentation lamp in a predetermined position, preventing the light source from shifting or being damaged due to vibration or other external forces.
[0050] Preferably, the fixing bracket can have a certain adjustment function, allowing the angle and height of the fermentation lamp to be adjusted as needed to optimize the lighting effect.
[0051] Preferably, the kitchen waste processor of this embodiment includes:
[0052] An oil-water separation device 1, including an oil-water separation tank 11, a kitchen waste input port 12 is provided on the oil-water separation tank 11, a kitchen waste separation chamber 13 communicating with the kitchen waste input port 12 is provided inside the oil-water separation tank 11, and an oil-water separation structure 14 is provided inside the kitchen waste separation chamber 13. The oil-water separation structure 14 can separate kitchen waste from oil and water;
[0053] Fermentation device 2, which is provided with a fermentation chamber 21 capable of carrying a microbial mixture.
[0054] Kitchen waste conveying structure 3, which is arranged in the oil-water separation device 1. The kitchen waste conveying structure 3 can guide the kitchen waste separated by the oil-water separation device 1 into the fermentation chamber 21 of the fermentation device 2, and degrade the kitchen waste through the microbial mixture.
[0055] Specifically, the kitchen waste processor of this embodiment integrates an oil-water separation device and a fermentation device 2, and the kitchen waste conveying structure realizes effective connection and coordinated operation between the two. The oil-water separation device includes an oil-water separation tank provided with a kitchen waste input port. The kitchen waste input port allows users to directly put kitchen waste into the device. Inside the oil-water separation tank, there is a kitchen waste separation chamber, which is communicated with the kitchen waste input port and is used to receive and preliminarily process the input kitchen waste. An oil-water separation structure is arranged in the kitchen waste separation chamber to effectively separate the oil and water in the kitchen waste. The kitchen waste conveying structure is arranged between the oil-water separation device and the fermentation device 2, and is used to guide the kitchen waste separated by the oil-water separation device into the fermentation chamber of the fermentation device 2, and then degrade the kitchen waste through the microbial mixture, converting the kitchen waste into useful fertilizers or energy. Through this integrated design, the kitchen waste processor can achieve efficient treatment of kitchen waste, not only improving the treatment efficiency, but also optimizing the degradation conditions of the microbial mixture, thus realizing a more environmentally friendly and sustainable waste treatment method.
[0056] Adopting such a design enables the kitchen waste processor to have the function of oil-water separation, effectively separating the oil and water in the kitchen waste. The separated oil and water can be collected and treated separately, thereby reducing environmental pollution and improving the resource recovery rate. Moreover, it ensures that the kitchen waste can smoothly transition from the oil-water separation stage to the fermentation and degradation stage, and can separate the oil and water of the kitchen waste as much as possible, so that the kitchen waste will not have too much residual oil and water, affecting the activity of microorganisms and reducing the degradation effect of microorganisms.
[0057] Preferably, the fermentation device 2 of this embodiment is located below the oil-water separation device 1. Adopting such a design can effectively utilize the vertical space and reduce the floor area of the device.
[0058] Preferably, such a layout enables the kitchen waste to directly flow into the fermentation chamber by gravity or a simple conveying mechanism, such as a slope or a screw conveyor, after the oil-water separation is completed, simplifying the conveying process and reducing energy consumption.
[0059] Furthermore, the lower-placed fermentation device 2 is convenient for maintenance and cleaning, and is also convenient for monitoring the fermentation process and collecting the final degradation products.
[0060] Preferably, an outlet is provided on the oil-water separation device, and this outlet is connected to the top inlet of the fermentation device 2. This design ensures that the separated food waste can flow smoothly into the fermentation chamber.
[0061] Through this optimized layout design, the food waste processor not only improves the processing efficiency but also simplifies the operation process, making the device more suitable for use in various environments and further promoting the environmental protection and sustainable development of food waste treatment.
[0062] As Figures 1 to 9 shown, the fermentation device 2 of this embodiment includes a fermentation tank 22. The fermentation chamber 21 is located inside the fermentation tank 22. The fermentation chamber is a space for carrying the microbial mixture and degrading food waste. The fermentation chamber is located inside the fermentation tank. This design enables the fermentation process to be carried out in a controlled environment, which is conducive to maintaining appropriate temperature and humidity, thereby improving the degradation efficiency.
[0063] Preferably, the fermentation tank 22 and the oil-water separation tank 11 of this embodiment are of a mechanical connection structure. The fermentation tank and the oil-water separation tank are fixed through bolts, buckles, hinges, etc. or other mechanical connection components. This design facilitates the disassembly and maintenance of the device, and at the same time provides sufficient connection strength and sealing performance. The mechanical connection design makes the assembly and disassembly of the device simpler, facilitating daily maintenance and cleaning.
[0064] Preferably, in some other embodiments, the fermentation tank 22 and the oil-water separation tank 11 are of an integrally formed structure. This design simplifies the manufacturing process of the device, enhances the structural stability and sealing performance. The integrally formed structure also reduces potential leakage points at the connection, improves the reliability of the device, and ensures the device is structurally compact, facilitating installation and movement.
[0065] As Figures 1 to 9 shown, a mechanical connection assembly is provided between the fermentation device 2 and the oil-water separation device 1 of this embodiment. The mechanical connection assembly includes a hinge member 10. The hinge member 10 can enable the oil-water separation device 1 to be flipped open on the fermentation device 2.
[0066] Preferably, the hinge member allows the oil-water separation device to rotate relative to the fermentation device 2, thereby realizing the opening and closing of the device. This design facilitates the user to clean, maintain and inspect the device.
[0067] Through the hinge member, the user can easily flip open the oil-water separation device from the fermentation device 2, which makes it easier for the user to maintain and clean the oil-water separation device and the fermentation device 2. It is convenient to check and replace the internal filter or other components.
[0068] Preferably, the flip-open design reduces the number of components that need to be disassembled during maintenance, thus simplifying the maintenance process. Users can perform necessary maintenance and cleaning without disassembling the entire device, reducing the maintenance time.
[0069] As Figures 1 to 9 shown, the oil-water separation tank 11 of this embodiment includes a food waste conveying part 111 and an oil-water guiding part 112. The food waste separation cavity 13 is located in the food waste conveying part 111. A food waste outlet 113 is provided on the oil-water separation tank 11. The food waste conveying structure 3 includes a conveying component 31 provided in the food waste conveying part 111. The conveying component 31 can convey the food waste in the food waste separation cavity 13 to the food waste outlet 113.
[0070] The oil-water separation structure 14 includes a filtering component 141 provided between the food waste conveying part 111 and the oil-water guiding part 112. The filtering component 141 can guide the oil and water in the food waste conveying part 111 into the oil-water guiding part 112.
[0071] Specifically, the oil-water separation tank includes a food waste conveying part. A food waste separation cavity is provided in this part, which is used to temporarily store food waste and separate oil and water from the food waste. The oil-water separation tank also includes an oil-water guiding part, which is used to receive the oil and water separated from the food waste.
[0072] Specifically, conveying components are provided in the food waste conveying part. These components can convey the food waste in the food waste separation cavity to the food waste outlet on the oil-water separation tank. The conveying components can be screw conveyors, conveyor belts or other mechanical conveying devices.
[0073] Preferably, a filtering component is provided between the food waste conveying part and the oil-water guiding part. The function of the filtering component is to guide the oil and water in the food waste conveying part into the oil-water guiding part and block the food waste to prevent it from entering the oil-water guiding part, thereby realizing the separation of oil and water.
[0074] Preferably, the filtering component can include filter meshes, sieve plates and other filtering materials.
[0075] Operation process: The food waste is first put into the food waste separation cavity and then pushed to the food waste outlet through the conveying component.
[0076] During the conveying process or the static process of the food waste, the filtering component filters the food waste and the oil and water, and guides the oil and water to the oil-water guiding part, while the solid food waste is continuously conveyed to the subsequent treatment links.
[0077] By adopting the design of the synergistic effect of the conveying component and the filtering component, effective separation of oil and water in kitchen waste can be achieved, improving the processing efficiency. The design of the conveying component and the filtering component makes the operation and maintenance more convenient, reducing the need for manual intervention and enabling the kitchen waste treatment equipment to achieve automation.
[0078] Through this design, the kitchen waste processor not only improves the processing efficiency but also simplifies the operation process, making the equipment more suitable for use in various environments and further promoting the environmental protection and sustainable development of kitchen waste treatment.
[0079] Preferably, the fermentation device 2 of this embodiment is also provided with a kitchen waste input port 23 corresponding to the kitchen waste output port 113, and the kitchen waste input port 23 is the top inlet of the fermentation device 2 as described above.
[0080] As Figures 1 to 9 shown, the conveying component 31 of this embodiment includes a conveying screw 311 and a first driving component 312, and the first driving component 312 is in transmission connection with the conveying screw 311.
[0081] Preferably, the conveying component includes a conveying screw for transporting, lifting or compressing kitchen waste. In this application, the conveying screw is particularly suitable for viscous kitchen waste because its spiral design can effectively push the waste to move along the axial direction of the screw.
[0082] Specifically, the first driving component is in transmission connection with the conveying screw and is responsible for providing power to make the conveying screw rotate. This driving component can be an electric motor, which is connected to the conveying screw through a mechanical transmission device such as a belt, a chain or a gear.
[0083] Specifically, when the first driving component is started, it transmits power to the conveying screw, causing the conveying screw to start rotating. As the conveying screw rotates, the kitchen waste in the kitchen waste separation cavity is captured by the spiral blades and pushed forward, and finally conveyed to the kitchen waste output port. The conveying screw can provide continuous and uniform material flow, which is crucial for maintaining the stability of the entire processing process.
[0084] As Figures 1 to 9 shown, the oil-water separation tank 11 of this embodiment is provided with a first door component, and the first door component includes a first door 115 and a second driving component 116. The second driving component 116 can drive the first door 115 to block or move away from the kitchen waste output port 113.
[0085] Specifically, a first door is provided on the oil-water separation tank. This is a movable door component for blocking or opening the kitchen waste output port. The design of the first door can be a sliding type, a hinge type or other mechanical structures to adapt to different operation requirements.
[0086] Specifically, the first box door component further includes a second drive assembly, which is a power source for driving the first box door to open or close. The second drive assembly may be an electric motor, a pneumatic cylinder, or a hydraulic cylinder, and is connected to the first box door through mechanical connections (such as linkages, gears, or chains).
[0087] When it is necessary to prevent kitchen waste from overflowing from the output port or maintain the sealing of the device, the second drive assembly will drive the first box door to move to the blocking position, thereby closing the kitchen waste output port.
[0088] When it is necessary to convey the kitchen waste to the next processing stage, the second drive assembly will move the first box door away from the kitchen waste output port, thereby opening the output port and allowing the kitchen waste to pass through.
[0089] Through the control of the second drive assembly, the opening and closing of the first box door can be automated, reducing the need for manual operation and improving the operation efficiency.
[0090] As Figures 1 to 9 shown, a box door cleaning component is also provided on the oil-water separation tank 11 of this embodiment. The box door cleaning component includes a clean water output nozzle 117 and a second water body providing assembly. The second water body providing assembly is connected to the clean water output nozzle 117, and the second water body providing assembly can provide water to be sprayed out at the clean water output nozzle 117 to clean the surface of the first box door 115.
[0091] Preferably, the box door cleaning component includes one or more clean water output nozzles, which are located at appropriate positions on the oil-water separation tank 11 for spraying clean water to clean the surface of the box door. The design of the nozzles can be fixed or adjustable to adapt to box doors of different sizes and shapes.
[0092] Specifically, the box door cleaning component further includes a second water body providing assembly, which is a water supply system responsible for providing cleaning water. The second water body providing assembly may include a water pump, a water tank, a pipeline system, etc., to ensure that clean water can be conveyed to the clean water output nozzle.
[0093] When it is necessary to clean the first box door, the second water body providing assembly will be activated to convey clean water through the pipeline to the clean water output nozzle. The nozzle will then spray the clean water onto the surface of the first box door to wash away residual kitchen waste, oil stains, and other stains. The cleaning operation can be automated, triggered by a preset program or a sensor; or it can be manual, started by an operator according to needs.
[0094] The door cleaning component ensures regular cleaning of the surface of the first door, reduces the growth of bacteria and odors, improves the hygiene standards of the equipment. The automated cleaning system reduces the need for manual cleaning, saves labor costs, and improves cleaning efficiency. Regular cleaning and maintenance helps extend the service life of the equipment and reduce equipment failures caused by dirt accumulation. It can effectively prevent the residue of kitchen waste from hardening on the first door, which may hinder the closing of the first door or cause the first door to fail to seal the kitchen waste outlet 113 tightly.
[0095] As Figures 1 to 9 shown, the second water body providing component in this embodiment outputs hot water, which is convenient for cleaning the oil stains on the surface of the first door 115 and the kitchen waste adhering to the surface of the first door 115.
[0096] Preferably, the second water body providing component not only includes a water pump, a water tank and a pipeline system, but also integrates a heating device. The heating device can be an electric heater, a steam heater or other effective heating methods, which is used to heat the water to an appropriate temperature.
[0097] Specifically, the second water body providing component can heat the water to a specific temperature, and then transport it to the clean water output nozzle through the pipeline system. When the first door needs to be cleaned, the heated hot water will be sprayed onto the surface of the first door through the clean water output nozzle. The hot water can effectively dissolve the oil stains and loosen the adhered kitchen waste, so as to clean the first door more thoroughly. The use of hot water can significantly improve the cleaning effect, especially when dealing with oil stains and kitchen waste with strong adhesion. The hot water can dissolve and remove these dirt more quickly.
[0098] The hot water cleaning system can reduce the cleaning time and the usage amount of cleaning agents, reduce the cleaning cost and the impact on the environment. Moreover, hot water cleaning can effectively kill the bacteria and microorganisms on the surface, further improving the hygiene standards of the equipment, meeting the strict requirements of the food processing and catering industries.
[0099] As Figures 1 to 9 shown, the oil-water guiding part 112 of this embodiment is located at the bottom of the kitchen waste conveying part 111. The filtering component 141 includes a partition plate arranged between the kitchen waste conveying part 111 and the oil-water guiding part 112 and a plurality of filtering holes arranged on the partition plate. The oil and water in the kitchen waste conveying part 111 can flow into the oil-water guiding part 112 through the filtering holes.
[0100] Specifically, the oil-water guiding part is located at the bottom of the kitchen waste conveying part, which is a special area for collecting and separating oil and water. This part is designed with a separation device for collecting oil and water, which can be various effective separation equipment such as an oil-water separator.
[0101] The food waste conveying section is located above the oil-water guiding section and is used to convey food waste to a specific treatment area. This section uses a conveying component 31 to reliably transport the food waste.
[0102] Specifically, the filtering component includes a partition plate provided between the food waste conveying section and the oil-water guiding section. The main function of the partition plate is to separate food waste and liquid. The partition plate is provided with a plurality of filtering holes, and the size and distribution of these holes are precisely designed to allow oil and water to pass through while blocking larger solid food waste. Through these filtering holes, liquid parts such as grease and water can flow into the lower oil-water guiding section, while the solid part remains in the food waste conveying section.
[0103] During the conveyance of food waste, solid waste moves within the conveying section, while the mixed liquid parts such as grease and water flow into the oil-water guiding section through the filtering holes on the partition plate.
[0104] Preferably, the liquid flowing into the oil-water guiding section undergoes further oil-water separation here. Through sedimentation, gravity separation or other separation methods, the oil and water are effectively separated. The oil floats on the upper layer and the water sinks to the lower layer, facilitating subsequent treatment and discharge.
[0105] By setting a filtering component between the food waste conveying section and the oil-water guiding section, solid-liquid separation is achieved, and the efficiency of oil-water separation is improved.
[0106] The design of the filtering holes can effectively prevent larger solid particles from entering the oil-water guiding section, reduce the possibility of system blockage, and improve the stability and reliability of the equipment.
[0107] Through preliminary filtering and separation, the complexity and workload of subsequent treatment steps are reduced, and the operating efficiency of the entire system is improved.
[0108] As Figures 1 to 9 shown, the partition plate, the oil-water guiding section 112, and the food waste conveying section 111 of this embodiment are of an integrally formed structure. Preferably, the integrally formed structure usually uses corrosion-resistant and wear-resistant materials such as stainless steel, high-strength plastic or other materials suitable for the food processing environment to integrate the partition plate, the oil-water guiding section, and the food waste conveying section into a whole, ensuring the consistency and strength of the structure.
[0109] The integrally formed structure reduces seams and connection points, improves the sealing and durability of the structure, and simplifies the manufacturing and installation process.
[0110] In some other embodiments, the partition plate, the oil-water guiding part 112, and the food waste conveying part 111 are mechanically connected structures. The mechanical connection structure firmly connects the partition plate, the oil-water guiding part, and the food waste conveying part together through bolts, welding, buckles, or other mechanical connection methods. The mechanical connection structure provides a certain degree of flexibility, enabling quick repair of damaged parts of the oil-water separation tank without the need for overall replacement, facilitating disassembly and repair, and at the same time ensuring the structural stability.
[0111] As Figures 1 to 9 shown, the oil-water guiding part 112 of this embodiment includes an oil-water conveying tank located at the bottom of the food waste conveying part 111. One end of the oil-water conveying tank has a recovery component 119. The bottom of the oil-water conveying tank has a certain slope. The oil and water in the oil-water conveying tank can flow towards the recovery component 119 through the bottom slope of the oil-water conveying tank and the self-weight of the oil and water, and the recovery component 119 collects and processes the oil and water.
[0112] Preferably, the oil-water guiding part includes an oil-water conveying tank located at the bottom of the food waste conveying part. This tank is designed to collect the oil-water mixture flowing in from the food waste conveying part through the filter holes. The bottom of the oil-water conveying tank is designed with a certain slope, and this slope design enables the oil and water to flow from a high place to a low place by relying on their own gravity, that is, towards the direction of the recovery component.
[0113] Preferably, the recovery component is located at one end of the oil-water conveying tank. Its structural design is used to effectively collect and process the oil and water flowing to this place. The oil and water naturally flow towards the recovery component in the oil-water conveying tank through the bottom slope, and the recovery component is responsible for separating and collecting these oil and water.
[0114] The slope design of the bottom of the oil-water conveying tank enables the oil and water to flow naturally without the need for additional power equipment, saving energy and reducing maintenance costs. The design of the recovery component ensures that the oil and water can be effectively separated and collected, improving the efficiency of oil-water separation.
[0115] Through the design of the bottom slope of the oil-water conveying tank and the recovery component, the efficiency of oil-water separation has been significantly improved, and the oil and water can be separated and collected more quickly.
[0116] The compact design of the oil-water conveying tank and the recovery component saves equipment space, making the entire oil-water separation system more compact and easier to integrate into the existing kitchen or food processing environment.
[0117] Preferably, the recovery component includes an oil-water separation valve. The oil-water separation valve can discharge the oil and water in the oil-water conveying tank, extract the oil and water into the oil-water collection tank in the food waste treatment equipment or discharge it to the external oil-water collection tank and other collection structures for collection, and a suitable design can be selected according to actual needs.
[0118] As Figures 1 to 9 shown, an oil-water separation tank cleaning component capable of cleaning the inside thereof is further provided on the oil-water separation tank 11 of this embodiment. The oil-water separation tank cleaning component includes a plurality of water spray holes 1111 and a first water body providing component 1112. The plurality of water spray holes 1111 are spaced on the inner side wall of the oil-water separation tank 11. The first water body providing component 1112 is communicated with the plurality of water spray holes 1111. The first water body providing component 1112 can provide water body to be ejected from the water spray holes 1111 to clean the inner side wall of the oil-water separation tank 11.
[0119] Specifically, a cleaning component dedicated to cleaning is provided on the oil-water separation tank to ensure that the inner wall and internal structure of the oil-water separation tank are kept clean, avoiding the accumulation of oil stains and the generation of peculiar smells.
[0120] The cleaning component includes a plurality of water spray holes which are spaced on the inner side wall of the oil-water separation tank 11. The first water body providing component is communicated with the plurality of water spray holes and is responsible for providing water body to the water spray holes. This component can be a water pump or other water supply devices, which can ensure sufficient water pressure and water volume.
[0121] When it is necessary to clean the oil-water separation tank 11, the first water body providing component is started to provide water body to the plurality of water spray holes. The water body is ejected through the water spray holes to form a high-pressure water flow to wash the inner side wall of the oil-water separation tank 11 opposite to the water spray holes. The high-pressure water flow can effectively wash away the oil stains and impurities attached to the inner wall.
[0122] The sewage after flushing will flow into the oil-water conveying tank through the filter holes on the partition plate or be discharged through a specially designed sewage outlet to ensure that the inside of the oil-water separation tank 11 is kept clean.
[0123] By providing the cleaning component, the automatic cleaning of the oil-water separation tank 11 is realized, reducing the workload and difficulty of manual cleaning.
[0124] The design of the plurality of water spray holes and the first water body providing component ensures an efficient cleaning effect, can quickly remove oil stains and keep the oil-water separation tank in a clean state.
[0125] As Figures 1 to 9 shown, the first water body providing component 1112 of this embodiment outputs hot water, which is convenient for cleaning the oil stains on the inner side wall of the oil-water conveying tank and the kitchen waste adhered to the surface of the inner side wall of the oil-water conveying tank.
[0126] Specifically, hot water can dissolve and remove oil stains more effectively, especially for grease and kitchen residues attached to the inner wall of the oil-water transfer box. Hot water has a certain bactericidal and disinfecting effect, which can reduce the growth of bacteria and microorganisms and maintain the hygiene of the oil-water separation box. The temperature of hot water can accelerate the decomposition and softening of grease, making the cleaning process faster and more thorough.
[0127] Specifically, the first water body providing component not only provides water, but also outputs hot water. The first water body providing component includes a heating device, such as an electric heater or other heating system to ensure that the water reaches a suitable temperature.
[0128] When the oil and water transfer tank needs to be cleaned, the first water body providing component is started to output hot water to multiple water spray holes. The hot water is sprayed out through the water spray holes to flush the inner wall of the oil and water transfer tank. The impact force and temperature of the hot water can effectively remove oil stains and kitchen residues.
[0129] like Figures 1 to 9 As shown, the fermentation device 2 of this embodiment also includes a stirring structure, which can stir the microbial mixture and / or kitchen waste in the fermentation chamber 21. The stirring structure includes a stirring shaft assembly 24 and a third drive assembly 25, and the third drive assembly 25 is transmission-connected to the stirring shaft assembly 24.
[0130] Specifically, the fermentation device 2 includes a stirring structure, which is designed to stir the microbial mixture and / or kitchen waste in the fermentation chamber to promote uniform mixing and sufficient contact, thereby improving the fermentation efficiency.
[0131] The stirring structure comprises a stirring shaft assembly and a third driving assembly. The third driving assembly is transmission-connected with the stirring shaft assembly to provide power to drive the stirring shaft assembly to rotate.
[0132] During the fermentation process, the third drive component is started and drives the stirring shaft component to rotate through the transmission connection to stir the microbial mixture and kitchen waste in the fermentation chamber. The function of the stirring structure is to evenly mix the microbial mixture and kitchen waste in the fermentation chamber, ensure sufficient contact between the microorganisms and the kitchen waste, and promote the fermentation reaction.
[0133] The stirring structure can effectively promote the uniform mixing of the microbial mixture and kitchen waste, improve the material transfer efficiency during the fermentation process, and thus accelerate the fermentation process. Stirring can also prevent the microbial mixture and kitchen waste from settling in the fermentation chamber, maintain a uniform distribution of materials in the fermentation chamber, and avoid local over-concentration or over-dilutement.
[0134] Preferably, when no kitchen waste has been added and microorganisms and various mixed materials have been added, the stirring structure starts a stirring cycle mode, first stirring in the forward direction for a period of time, such as three to five minutes, then pausing stirring, such as fifteen to thirty seconds, and then stirring in the reverse direction for a period of time, such as three to five minutes, then pausing stirring, such as fifteen to thirty seconds, and then stirring in the forward direction for a period of time, such as three to five minutes, and finally stopping stirring, such as twenty to twenty-five minutes. This process is one cycle of the stirring cycle. In this way, the microorganisms and various mixed materials can be better mixed to form a microbial mixture, and during the stirring process, the moisture in the microbial mixture can be effectively discharged to ensure the activity of the microorganisms.
[0135] Preferably, the forward and reverse stirring method can avoid the situation where too much microbial mixture accumulates at one end of the fermentation box, ensuring that the microbial mixture can be evenly mixed and evenly distributed in the fermentation box.
[0136] Preferably, after the microorganisms and the mixed materials are put into the fermentation box for a period of time, about 24 hours later,
[0137] The kitchen waste can be put into the kitchen waste treatment equipment, and then after the kitchen waste has passed the oil-water separation process, it enters the fermentation box. The stirring method is similar to the above-mentioned stirring cycle mode. The use of this forward and reverse stirring method can avoid excessive microbial mixing and the accumulation of kitchen waste at one end of the fermentation box, ensuring that the microbial mixture and the kitchen waste can be evenly mixed, thereby improving the degradation effect of microorganisms.
[0138] Preferably, the stirring structure stops stirring in order to provide sufficient time for the microbial mixture to degrade the kitchen waste. Moreover, by adopting this stirring cycle mode, the kitchen waste and the microbial mixture can be stirred in a timely manner to discharge moisture, thereby ensuring that the environment in which the microorganisms are located is always in a suitable humidity environment.
[0139] like Figures 1 to 9 As shown, the stirring shaft assembly 24 of this embodiment includes a main shaft 241 drivingly connected to the third driving assembly 25 and a plurality of first secondary shafts 242 spirally distributed along the shaft body of the main shaft 241 .
[0140] Preferably, the stirring shaft assembly includes a main shaft, which is transmission-connected to the third drive assembly and is the main rotating component of the stirring shaft assembly. The stirring shaft assembly also includes multiple first secondary shafts, which are spirally distributed along the shaft body of the main shaft. The design of the first secondary shaft increases the contact area and stirring effect of stirring, making the stirring more uniform and efficient.
[0141] Specifically, when the third driving component is activated, it drives the main shaft to rotate through transmission connection. The rotation of the main shaft drives the entire stirring shaft assembly to rotate. As the main shaft rotates, the first auxiliary shafts spirally distributed along the main shaft also rotate accordingly. The design of the first auxiliary shafts enables the stirring blades or arms to stir the kitchen waste and / or microbial mixture more effectively, promoting uniform mixing and sufficient contact.
[0142] Specifically, through the synergistic effect of the main shaft and the first auxiliary shafts, the stirring shaft assembly can stir the substances in the fermentation chamber more effectively, improving the stirring efficiency and fermentation effect.
[0143] Specifically, by adopting this spaced arrangement, the first auxiliary shafts can reduce the pressure of the mixture on them. Compared with the existing design of the first auxiliary shafts with spiral integral blades, the design of multiple spaced first auxiliary shafts can effectively reduce the load of the mixture on the first auxiliary shafts without affecting the conveying and stirring functions of the stirring structure, prolonging the service life of the first auxiliary shafts.
[0144] Preferably, the design of the stirring shaft assembly facilitates disassembly and maintenance, allowing the first auxiliary shafts to be regularly inspected and replaced to ensure the stirring effect and the service life of the equipment.
[0145] As Figures 1 to 9 shown, the first auxiliary shaft 242 of this embodiment includes a shaft body 2421 and a paddle 2422 provided at one end of the shaft body 2421. The other end of the shaft body is connected to the main shaft 241, and the paddle body of the paddle 2422 has a certain curvature.
[0146] The first auxiliary shaft includes a shaft body and a paddle provided at one end of the shaft body. The paddle is used to stir the material in the fermentation chamber. The design of the paddle is usually to maximize the stirring effect. Its paddle body has a certain curvature, which helps to provide greater stirring force and better hydrodynamic characteristics.
[0147] Preferably, the other end of the shaft body is connected to the main shaft. This connection can be welding, threaded connection or other types of mechanical connection methods to ensure the stability of the first auxiliary shaft during stirring and its ability to withstand the forces caused by stirring. Through the paddles on the first auxiliary shafts, the substances in the fermentation chamber can be stirred more effectively, thus accelerating the fermentation process. Curved paddles are usually more efficient, providing a strong stirring effect while consuming less energy.
[0148] As Figures 1 to 9As shown, the blade 2422 of this embodiment is in the shape of a shovel, which is similar to a shovel in gardening tools, having a broad shovel surface and a certain curvature. This design helps to better push and turn the materials during the stirring process, similar to the action of a shovel digging in the soil, thereby promoting the circulation and mixing of the materials in the fermentation chamber. The broad shovel surface and the curvature design of the blade enable it to turn the materials, turning the materials at the bottom to the surface or pushing the materials on the surface to the bottom, realizing the uniform distribution and full contact of the materials.
[0149] As Figures 1 to 9 shown, two relatively arranged second auxiliary shafts 243 are also provided on the main shaft 241 of this embodiment. The two second auxiliary shafts 243 are located at both ends of the main shaft 241 and are close to the inner wall of the fermentation chamber 21. This setting helps to directly act on the edge areas of the fermentation chamber, and these areas are usually the dead corners of stirring, which are prone to material accumulation.
[0150] Preferably, the second auxiliary shaft 243 of this embodiment is in the shape of a T. The second auxiliary shaft 243 in the shape of a T has a larger stirring range. The second auxiliary shaft 243 in the shape of a T can stir and transport the kitchen waste and / or humus fertilizer at the dead corners at both ends of the fermentation box, avoiding the accumulation of kitchen waste and / or humus fertilizer at both ends of the fermentation box.
[0151] Since a large amount of material usually accumulates at the inner wall corners at both ends of the fermentation chamber, the auxiliary shaft with a certain curvature of the blade body usually cannot stir the material at this place. Even more, due to the weight of the material, the blade 2422 on the auxiliary shaft is damaged, or for the design that the auxiliary shaft is detachably connected to the main shaft, the auxiliary shaft is more likely to be affected by the weight of the material on the main shaft, resulting in the situation of position deviation or the auxiliary shaft falling off the main shaft, affecting the normal operation of the auxiliary shaft.
[0152] Preferably, the T-shaped auxiliary shaft is more evenly stressed, reducing the stress concentration phenomenon caused by single-point stress, thereby reducing the risk of damage to the auxiliary shaft and being not easily damaged. For the design that the second auxiliary shaft 243 is detachably connected to the main shaft, the auxiliary shaft is not easily affected by the weight of the material on the main shaft, resulting in the situation of position deviation or the auxiliary shaft falling off the main shaft, ensuring the normal operation of the auxiliary shaft.
[0153] The above only uses embodiments to further illustrate the technical content of the present invention to make it easier for readers to understand, but it does not mean that the implementation modes of the present invention are limited to this. Any technical extension or re-creation based on the present invention is protected by the present invention. The protection scope of the present invention is subject to the claims.
Claims
1. A food waste processor with a growing device, characterized in that: include: A food waste disposer body, wherein a fermentation chamber (21) is arranged in the food waste disposer body, and the food waste disposer body is also provided with a simulated sunlight device (6), wherein the simulated sunlight device (6) can provide a light source simulating sunlight for the fermentation chamber (21).
2. The food waste processor with a growing device according to claim 1, characterized in that: The simulated sunlight device comprises a fermentation lamp (61).
3. The food waste processor with a growing device according to claim 2, characterized in that: The food waste disposer body comprises a fermentation box (22), the fermentation chamber (21) is located inside the fermentation box (22), the fermentation lamp (61) is located outside the fermentation box (22), and the simulated sunlight device further comprises a light-transmitting window (62) arranged on the top of the fermentation box (22), the light-transmitting window (62) and the fermentation lamp (61) being arranged correspondingly.
4. The food waste processor with a growing device according to claim 3, characterized in that: The light-transmitting window (62) is located in the middle area of the top of the fermentation box (22).
5. The food waste processor with a growing device according to claim 3, characterized in that: The food waste processor body further comprises an oil-water separation device (1), and the fermentation lamp (61) is located between the oil-water separation device (1) and the fermentation device (2).
6. The food waste processor with a growing device according to claim 5, characterized in that: A mechanical connection assembly is provided between the oil-water separation device (1) and the fermentation device (2), wherein the mechanical connection assembly comprises a hinged component (10), and the hinged component (10) is capable of enabling the oil-water separation device (1) to be flipped open on the fermentation device (2).
7. A food waste processor with a growing device according to any one of claims 2 to 6, characterized in that: The simulated sunlight device also includes a fixing bracket (63) for fixing the fermentation lamp (61).
8. A food waste processor with a growing device according to any one of claims 1 to 6, characterized in that: The number of the simulated sunlight device (6) is at least one.