Composite structure of ceramic veneer wallboard
By adopting a composite structure of ceramic decorative wall panels, combined with installation frames, ceramic thin plates, fiber cloth, aluminum honeycomb plates and galvanized steel plates, the existing wall panel materials are solved in the application of building exterior walls, and wall panels with multiple properties such as aesthetics, durability, sound insulation, heat insulation, fireproofing, etc.
Patent Information
- Application Number
- CN202421640434.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-11
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-07-11
AI Technical Summary
Existing wall panel materials have problems such as high weight, high production and construction costs, low industrialization level in the application of building exterior walls, and lack of suitable prefabricated exterior wall panels.
The composite structure of ceramic veneer wall panels is adopted, including mounting frames, ceramic thin sheets, fiber cloth, aluminum honeycomb panels and galvanized steel plates. These materials are connected by glue to form wall panels with good structural strength and sound insulation properties.
The beautiful appearance of ceramic thin plates and the fire resistance of galvanized steel plates are achieved. At the same time, the porous structure of aluminum honeycomb plates improves the sound insulation and heat insulation performance, reduces weight and construction costs, and is suitable for a variety of building environments.
Smart Images

Figure CN222962368U_ABST
Abstract
Description
Technical Field
[0001] The utility model mainly relates to the technical field of wall panels, and particularly relates to a composite structure of a ceramic veneer wall panel. Background Art
[0002] In China's traditional construction industry with cast-in-place reinforced concrete beams and columns, cast-in-place reinforced concrete floors, and on-site masonry (block) walls, there are problems such as low construction efficiency and high labor costs. The modernization of the construction industry characterized by design standardization, factory production, construction mechanization, decoration integration, and management informatization has become an inevitable trend in the development of China's construction industry.
[0003] In recent years, the modernization of China's construction industry has developed rapidly. Typical examples are precast concrete structure buildings and steel structure buildings, both of which are prefabricated buildings, especially reflecting the modern industrial level of full industrial production and mechanized construction in the building structure system. However, due to the relatively lagging development of wall panel materials supporting prefabricated buildings, the wall panels of precast concrete structures are reinforced concrete wall panels, which are heavy and have high production, transportation, and construction measure costs; the exterior walls of steel structure buildings are mainly curtain walls and masonry, and the partition walls are mainly masonry and wall panels. The cost of curtain walls is high, and most masonry walls are non-precast walls.
[0004] Existing wall panels in China, such as autoclaved aerated concrete wall panels, ceramsite concrete wall panels, organic material composite wall panels, light steel keel gypsum boards, etc., are mostly used for interior partition walls in buildings, and wall panels for exterior walls are extremely lacking. If reliable measures are taken to use autoclaved aerated concrete wall panels, ceramsite concrete wall panels, etc. for exterior walls, waterproofing, thermal insulation, decoration and other construction work still need to be carried out, with complex processes, long construction periods, and low industrialization levels. Content of the Utility Model
[0005] 1. Technical problems to be solved by the utility model:
[0006] The utility model provides a composite structure of a ceramic veneer wall panel to solve the technical problems existing in the above background art.
[0007] 2. Technical solutions:
[0008] To achieve the above object, the technical solution provided by the utility model is: a composite structure of a ceramic veneer wall panel, including an installation frame. A ceramic thin plate is arranged on the outer side of the installation frame, a fiber cloth is arranged on the inner side of the ceramic thin plate, the fiber cloth is connected to an aluminum honeycomb panel through glue, and a galvanized steel plate is further arranged on the inner side of the installation frame. The galvanized steel plate is connected to the installation frame and the aluminum honeycomb panel through glue.
[0009] Preferably, the ceramic thin plate is composed of at least two ceramic tiles spliced together, and the ceramic thin plate is connected to the installation frame through double-sided foam tape.
[0010] Preferably, the fiber cloth is a fiberglass cloth.
[0011] Preferably, the glue is an AB glue.
[0012] Preferably, the installation frame includes an installation frame body. On one side of the installation frame body close to the aluminum honeycomb panel, a first installation rack and a second installation rack are provided. The aluminum honeycomb panel is arranged between the first installation rack and the second installation rack. Upper and lower connection mechanisms are arranged at the upper and lower ends of the installation frame body, and left and right connection mechanisms are arranged at the left and right ends of the installation frame body.
[0013] Preferably, the upper and lower connection mechanisms include a first connection rack and a second connection rack integrally formed with the installation frame body. The cross-sections of the first connection rack and the second connection rack are in an "L" shape. The left and right connection mechanisms include a third connection rack and a fourth connection rack connected to each other. The third connection rack is connected to the installation frame body, and the fourth connection rack is in a "U" shape.
[0014] 3. Beneficial effects:
[0015] Adopting the technical solution provided by the present utility model, compared with the prior art, it has the following beneficial effects:
[0016] The ceramic thin plate of the present utility model is used as the outer layer, which can provide a smooth and bright appearance, meet the aesthetic requirements of modern building decoration, and at the same time is convenient to clean and has low maintenance costs. The combination of the installation frame, the aluminum honeycomb panel, the fiber cloth and the galvanized steel plate as the main body provides good structural strength, light weight characteristics and durability, can withstand the pressure and impact in daily use, has a high load-bearing capacity and a low weight, making the wall panel easy to install and handle. The porous structure of the aluminum honeycomb panel can effectively absorb and isolate sound, improving the sound insulation performance of the wall panel. The aluminum honeycomb panel also has good heat insulation performance, which helps to maintain the indoor temperature and reduce energy loss. Both the ceramic thin plate and the galvanized steel plate have certain fire prevention properties, which can to a certain extent prevent the spread of fire. The galvanized steel plate has the characteristics of anti-corrosion and rust prevention, extending the service life. This structure of the present utility model realizes multiple performances such as beauty, durability, sound insulation, heat insulation and fire prevention through reasonable material selection and structural design, and is applicable to a variety of building environments. Description of the drawings
[0017] Figure 1 is a longitudinal sectional view of the present utility model;
[0018] Figure 2 is an enlarged view of area A of the present utility model;
[0019] Figure 3 is a cross-sectional view of the present utility model;
[0020] Figure 4 It is an enlarged schematic view of Area B of the present utility model.
[0021] Reference numerals:
[0022] 1. Installation frame; 11. Installation frame body; 12. First mounting bracket; 13. Second mounting bracket; 14. First connecting bracket; 15. Second connecting bracket; 16. Third connecting bracket; 17. Fourth connecting bracket; 2. Aluminum honeycomb panel; 3. Fiber cloth; 4. Galvanized steel sheet; 5. Ceramic thin plate; 6. Foam double-sided tape. Specific embodiments
[0023] To facilitate the understanding of the present utility model, the present utility model will be described more comprehensively below with reference to the relevant drawings. Several embodiments of the present utility model are shown in the drawings. However, the present utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present utility model more thorough and comprehensive.
[0024] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "page", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present utility model.
[0025] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present utility model, "a plurality" means two or more unless otherwise specifically defined.
[0026] In the present utility model, unless otherwise clearly specified and defined, the terms "installation", "connection", "connection", "fixation", "provided with", etc. should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0027] It should be noted that the structures not introduced in the present utility model are the same as the prior art or can be implemented using the prior art since they do not involve the design key points and improvement directions of the present utility model, and will not be elaborated here. Embodiment
[0028] Refer to the attached Figures 1 to 4 A composite structure of a ceramic veneer wall panel, including an installation frame 1. A ceramic thin plate 5 is arranged on the outer side of the installation frame 1. A fiber cloth 3 is arranged on the inner side of the ceramic thin plate 5. The fiber cloth 3 is connected to an aluminum honeycomb panel 2 through glue. A galvanized steel plate 4 is also arranged on the inner side of the installation frame 1. The galvanized steel plate 4 is connected to the installation frame 1 and the aluminum honeycomb panel 2 through glue.
[0029] The ceramic thin plate 5 is formed by splicing at least two ceramic tiles. The ceramic thin plate 5 is connected to the installation frame 1 through a double-sided foam tape 6.
[0030] The fiber cloth 3 is a fiberglass cloth.
[0031] The glue used is AB glue.
[0032] The installation frame 1 includes an installation frame body 11. A first installation frame 12 and a second installation frame 13 are arranged on one side of the installation frame body 11 close to the aluminum honeycomb panel 2. The aluminum honeycomb panel 2 is arranged between the first installation frame 12 and the second installation frame 13. Upper and lower connection mechanisms are arranged at the upper and lower ends of the installation frame body 11. Left and right connection mechanisms are arranged at the left and right ends of the installation frame body 11.
[0033] The upper and lower connection mechanisms are used for connecting adjacent ceramic veneer wall panels up and down. The left and right connection mechanisms are used for connecting adjacent ceramic veneer wall panels left and right. The upper and lower connection mechanisms include a first connection frame 14 and a second connection frame 15 integrally formed with the installation frame body 11. The cross-sections of the first connection frame 14 and the second connection frame 15 are "L" shaped. Adjacent ceramic veneer wall panels up and down are connected through upper and lower connectors and the upper and lower connection mechanisms. The left and right connection mechanisms include a connected third connection frame 16 and a fourth connection frame 17. The third connection frame 16 is connected to the installation frame body 11. The fourth connection frame 17 is "U" shaped. Adjacent ceramic veneer wall panels left and right are connected through left and right connectors and the left and right connection mechanisms.
[0034] Processing flow:
[0035] I. Cut the installation frame 1, aluminum honeycomb panel 2, fiber cloth 3, ceramic thin plate 5, and galvanized steel plate 4 into required specifications.
[0036] II. Splice two ceramic tiles. Align the two ends of the ceramic tiles on a straight line. Place two limiters in the middle of the two ceramic tiles. The distance between the middle seams of the two ceramic tiles is 2 mm to make the middle seams uniform and not skewed, thereby forming the ceramic thin plate 5.
[0037] III. Fix the installation frame 1 to the back of the ceramic thin plate 5 with double-sided foam tape 6. The installation frame 1 is made of aluminum profile.
[0038] IV. Place the fiber cloth 3 into the installation frame 1, making the fiberglass cloth placed flat and the four sides of the fiberglass cloth reach the inner wall of the installation frame 1.
[0039] V. Inject glue into the installation frame 1 and scrape the glue evenly, scraping to the edges all around. Then place the aluminum honeycomb panel 2 of the corresponding specification into the installation frame 1, and the four sides of the aluminum honeycomb panel 2 are embedded between the first mounting bracket 12 and the second mounting bracket 13.
[0040] VI. Apply glue to the back of the galvanized steel plate 4, scrape the glue evenly, then cover the aluminum honeycomb panel 2 with the galvanized steel plate 4, aligning the four sides. Then clamp and mold the galvanized steel plate 4 and the aluminum honeycomb panel 2 through a fixture, with sufficient force to press tightly, pressing half of the galvanized steel plate 4 and the aluminum honeycomb panel 2 each.
[0041] VII. Open holes with a water jet, reserve holes according to the on-site situation, such as socket holes.
[0042] VIII. The product is formed.
[0043] Working principle:
[0044] The ceramic thin plate 5 serves as the outer layer, which can provide a smooth and bright appearance, meeting the aesthetic requirements of modern building decoration. At the same time, it is convenient to clean, has low maintenance costs. The combination of the installation frame 1, the aluminum honeycomb panel 2, the fiber cloth 3 and the galvanized steel plate 4 serves as the main body, providing good structural strength, lightweight characteristics and durability, being able to withstand the pressure and impact in daily use, having a high load-bearing capacity and a low weight, making the wall panel easy to install and handle. The porous structure of the aluminum honeycomb panel 2 can effectively absorb and isolate sound, improving the sound insulation performance of the wall panel. The aluminum honeycomb panel 2 also has good heat insulation performance, helping to maintain the indoor temperature and reducing energy loss. Both the ceramic thin plate 5 and the galvanized steel plate 4 have certain fire prevention properties, being able to prevent the spread of fire to a certain extent. The galvanized steel plate 4 has the characteristics of anti-corrosion and rust prevention, extending the service life. This structure of the present utility model realizes multiple performances such as beauty, durability, sound insulation, heat insulation, and fire prevention through reasonable material selection and structural design, and is applicable to various building environments.
[0045] The above-described embodiments only represent a certain implementation manner of the present utility model, and its description is relatively specific and detailed, but it should not be construed as a limitation to the scope of the patent of the present utility model; it should be noted that for those of ordinary skill in the art, without departing from the concept of the present utility model, several deformations and improvements can still be made, and these all belong to the protection scope of the present utility model; therefore, the protection scope of the patent of the present utility model should be subject to the appended claims.
Claims
1. A composite structure of a ceramic facing wallboard, characterized in that: The invention comprises a mounting frame (1), wherein a ceramic thin plate (5) is arranged on the outside of the mounting frame (1), a fiber cloth (3) is arranged on the inside of the ceramic thin plate (5), and the fiber cloth (3) is connected to the aluminum honeycomb panel (2) by glue; a galvanized steel plate (4) is also arranged on the inside of the mounting frame (1), and the galvanized steel plate (4) is connected to the mounting frame (1) and the aluminum honeycomb panel (2) by glue.
2. The composite structure of a ceramic facing wallboard according to claim 1, characterized in that: The ceramic thin plate (5) is formed by splicing at least two ceramic tiles, and the ceramic thin plate (5) is connected to the installation frame (1) via a foam double-sided adhesive tape (6).
3. The composite structure of a ceramic facing wallboard according to claim 1, characterized in that: The fiber cloth (3) is glass fiber cloth.
4. The composite structure of a ceramic facing wallboard according to claim 1, characterized in that: The glue is AB glue.
5. The composite structure of a ceramic facing wallboard according to claim 1, characterized in that: The mounting frame (1) comprises a mounting frame body (11); a first mounting frame (12) and a second mounting frame (13) are arranged on a side of the mounting frame body (11) close to the aluminum honeycomb panel (2); the aluminum honeycomb panel (2) is arranged between the first mounting frame (12) and the second mounting frame (13); upper and lower connecting mechanisms are arranged at the upper and lower ends of the mounting frame body (11); and left and right connecting mechanisms are arranged at the left and right ends of the mounting frame body (11).
6. The composite structure of a ceramic facing wallboard according to claim 5, characterized in that: The upper and lower connecting mechanism comprises a first connecting frame (14) and a second connecting frame (15) which are integrally formed with the installation frame body (11); the first connecting frame (14) and the second connecting frame (15) have cross-sections of an "L" shape; the left and right connecting mechanism comprises a third connecting frame (16) and a fourth connecting frame (17) which are connected to each other; the third connecting frame (16) is connected to the installation frame body (11); and the fourth connecting frame (17) is "U" shaped.