Composite end-toothed disc convenient to disassemble
By designing a composite end gear disc that is easy to disassemble, and adopting a combined structure of fixed shaft and locking components, the problem of easy wear of traditional end gear disc thread connections is solved, achieving longer service life and more convenient maintenance.
Patent Information
- Application Number
- CN202422079210.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-26
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-08-26
AI Technical Summary
The threaded connections of traditional end gear discs are prone to wear, loose or even break under complex working conditions, limiting the service life of end gear discs.
A composite end gear disc is designed for easy disassembly, and adopts a combined structure of a fixed shaft, a first end gear disc, a second end gear disc and a locking assembly. The locking and limiting of the fixed shaft is achieved through components such as plug blocks, slide rods and locking rings, which are convenient for disassembly and maintenance.
It realizes easy disassembly and assembly of end gear plates, extends service life, and reduces maintenance costs and time.
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Figure CN222963289U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of end gear plates, and specifically, to a composite end gear plate that is easy to disassemble. Background Art
[0002] End gear plates can select products with different outer diameters and numbers of teeth according to the changes in the use places and purposes. The end face gear plates made of chromium molybdenum steel that has undergone strict heat treatment have the characteristics of high hardness, wear resistance, and long service life. Moreover, they have ultra-precise self-centering and accurate meshing. Through the meshing of convex and concave teeth, accurate automatic centering can be achieved. The manufacturing accuracy requirements of end gear plates are high, the process is complex, and the application range is wide. They are mainly used in the numerical control machine tool industry, numerical control turntables and dividing heads, numerical control universal milling heads, five-axis milling heads, power turrets, instrument and precision measurement industries, aviation, aerospace, and navigation industries. In the industrial field, end teeth are usually used in cooperation with long shafts to play a role in connection and transmission, ensuring the high-precision indexing and orderly operation of equipment such as numerical control machines. Most of the traditional connections between end gear plates and long shafts are integral, ensuring no detachment during operation and improving the connection stability of workpieces.
[0003] After retrieval, Chinese Patent Application CN115899219 A discloses a composite end gear plate that is easy to disassemble. By adjusting and replacing the installation positions of the first end gear plate and the second end gear plate, the good end gear plate is installed on the work station for operation, enabling the machine to operate normally in a timely manner, avoiding machine shutdown and reduced work efficiency due to the lack of corresponding parts.
[0004] However, when implementing the above technical solution, there are still the following technical problems: The installation of the end gear plate depends on threaded connection. When working under complex working conditions such as alternating loads, vibrations, and temperature changes for a long time, the threaded structure is easily affected by wear, loosening, and even fracture. The wear and failure of the threads limit the service life of the end gear plate.
[0005] Therefore, providing a composite end gear plate that is easy to disassemble and can achieve the disassembly and assembly of the end gear plate during use, improve the convenience of maintenance and replacement, and extend the service life of the end gear plate is an urgent problem to be solved by the utility model. Summary of the Utility Model
[0006] Aiming at the above technical problems, the purpose of the utility model is to overcome the problem that the installation of the end gear plate in the prior art depends on threaded connection, and when working under complex working conditions such as alternating loads, vibrations, and temperature changes for a long time, the threaded structure is easily affected by wear, loosening, and even fracture, and the wear and failure of the threads limit the service life of the end gear plate. Thus, a composite end gear plate that is easy to disassemble and can achieve the disassembly and assembly of the end gear plate during use, improve the convenience of maintenance and replacement, and extend the service life of the end gear plate is provided.
[0007] To achieve the above object, the present utility model provides a composite end gear disc that is easy to disassemble. The end gear disc includes: a fixed shaft, a first end gear disc, and a second end gear disc that are respectively sleeved on the fixed shaft; wherein,
[0008] A retaining cover is provided at one end of the fixed shaft to abut against the second end gear disc. A fixing ring for limiting the first end gear disc is detachably sleeved in the middle of the fixed shaft, and a locking assembly for locking the fixing ring is further provided on the fixing ring;
[0009] The locking assembly includes: a plurality of insertion blocks, and each insertion block can be rotatably inserted into a corresponding first limiting hole on the side surface of the fixed shaft.
[0010] Preferably, the locking assembly further includes: a sliding rod; wherein,
[0011] A plurality of sliding grooves are distributed along the circumferential direction of the surface of the fixing ring. Each sliding groove is slidably sleeved with a sliding rod. The bottom surface of each sliding rod is fixedly provided with an insertion block. First limiting holes corresponding to and cooperating with each insertion block are formed on the surface of the fixed shaft, and a driving member for driving the sliding rod to slide in the sliding groove is provided on the fixing ring.
[0012] Preferably, the driving member includes: a locking ring; the locking ring is rotatably arranged on the upper surface of the fixing ring and is coaxially arranged with the fixing ring. A plurality of groups of arc-shaped guiding grooves corresponding to the sliding grooves are formed on the surface of the locking ring along its circumferential direction. The sliding rod is simultaneously slidably sleeved in the guiding grooves, and a locking member for locking the locking ring is provided on the surface of the locking ring.
[0013] Preferably, the locking member includes: a fixing rod, a first limiting block, and a first spring; wherein,
[0014] The fixing rod is vertically penetrated through the top of the locking ring. A first limiting block is fixedly arranged at the top end thereof, and the bottom end thereof is slidably arranged in a second limiting hole. A plurality of second limiting holes are spaced apart and formed on the upper surface of the fixing ring. The rod body of the fixing rod located outside the locking ring is sleeved with a first spring. One end of the first spring is fixed on the first limiting block, and the opposite end thereof is fixed on the top of the locking ring.
[0015] Preferably, the retaining cover and the end of the fixed shaft are in a threaded connection.
[0016] Preferably, a limiting ring is arranged around the fixed shaft on the side of the retaining cover facing the second end gear disc, and a limiting groove adapted to the limiting ring is provided on the second end gear disc.
[0017] Preferably, a plurality of groups of connecting columns are fixedly arranged on the top surface of the second end gear disc, and connecting grooves corresponding to and cooperating with the plurality of groups of connecting columns are respectively formed on the side surface of the first end gear disc in contact with the second end gear disc.
[0018] Preferably, the connecting column is frustum-shaped.
[0019] According to the above technical solution, a detachable composite end gear disc provided by the present utility model has the following beneficial effects during use: During installation, place the bottom surface of the fixed shaft upward and pass it through the first end gear disc and the second end gear disc in sequence from bottom to top. Use the retaining cover on the fixed shaft to fix the fixed shaft during the assembly process and prevent it from slipping out of the first end gear disc. Fix the retaining cover on the bottom surface of the second end gear disc to ensure firmness and no looseness. Then, slide the fixing ring from the top of the fixed shaft and slide it axially to an appropriate position so that the insertion block cooperates with the first limiting hole on the fixed shaft to complete the fixed connection, enabling the composite end gear disc to be easily disassembled when maintenance or component replacement is required, reducing the maintenance cost and time.
[0020] Other features and advantages of the present utility model will be described in detail in the subsequent specific implementation part; moreover, the parts not involved in the present utility model are the same as or can adopt the existing technologies. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The drawings are used to provide a further understanding of the present utility model and constitute a part of the specification. Together with the following specific implementation, they are used to explain the present utility model, but do not constitute a limitation to the present utility model. In the drawings:
[0022] Figure 1 is a schematic three-dimensional structure of a detachable composite end gear disc provided in a preferred embodiment Figure I ;
[0023] Figure 2 is a schematic three-dimensional structure of a detachable composite end gear disc provided in a preferred embodiment Figure II ;
[0024] Figure 3 is a plan view of a detachable composite end gear disc provided in a preferred embodiment;
[0025] Figure 4 is Figure 3 a sectional view taken along A-A in
[0026] Figure 5 is a schematic three-dimensional structure diagram of a connection mechanism of a detachable composite end gear disc provided in a preferred embodiment;
[0027] Figure 6 is a partial schematic three-dimensional structure diagram of a locking component of a detachable composite end gear disc provided in a preferred embodiment;
[0028] Figure 7Schematic perspective view of a detachable composite end gear disk locking assembly provided in a preferred embodiment.
[0029] Description of reference numerals
[0030] 100, first end gear disk; 200, second end gear disk; 300, fixed shaft; 401, retaining cover; 402, fixing ring; 403, limiting ring; 404, limiting groove; 405, connecting column; 406, connecting groove; 500, locking assembly; 501, locking ring; 502, guiding groove; 503, sliding rod; 504, inserting block; 505, first limiting hole; 506, fixing rod; 507, first limiting block; 508, first spring; 509, second limiting hole; 510, sliding groove. Detailed implementation manners
[0031] The following describes in detail the specific implementation manners of the present invention with reference to the accompanying drawings. It should be understood that the specific implementation manners described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.
[0032] In the present invention, unless otherwise stated, the orientation terms such as "upper, lower, inner, outer" included in the terms only represent the orientation of the terms in the normal use state, or the common names understood by those skilled in the art, and should not be regarded as a limitation of the terms.
[0033] Referring to Figures 1-7 As shown, a detachable composite end gear disk, the end gear disk includes: a fixed shaft 300 and a first end gear disk 100 and a second end gear disk 200 respectively sleeved on the fixed shaft 300; wherein, one end of the fixed shaft 300 is provided with a retaining cover 401 to abut against the second end gear disk 200, the middle part of the fixed shaft 300 is detachably sleeved with a fixing ring 402 for limiting the first end gear disk 100, and a locking assembly 500 for locking the fixing ring 402 is further arranged on the fixing ring 402; the locking member 500 includes: a plurality of inserting blocks 504, and each inserting block 504 can be rotatably inserted into a corresponding first limiting hole 505 on the side surface of the fixed shaft 300.
[0034] During installation, place the bottom surface of the fixed shaft 300 facing upwards, and pass it through the first end gear disc 100 and the second end gear disc 200 in sequence from bottom to top. Use the retaining cover 401 on the fixed shaft 300 to initially fix the fixed shaft 300 during the assembly process to prevent it from slipping out of the first end gear disc 100. Fix the retaining cover 401 to the bottom surface of the second end gear disc 200 to ensure firmness and no looseness. Then, slide the fixing ring 402 onto the top of the fixed shaft 300 and axially slide it to an appropriate position so that the insertion block 504 cooperates with the first limiting hole 505 on the fixed shaft 300 to complete the fixed connection, enabling the composite end gear disc to be easily disassembled when maintenance or component replacement is required, reducing the maintenance cost and time.
[0035] Refer to Figures 4-7 As shown, the locking assembly 500 further includes: a slide rod 503; wherein, a plurality of sliding grooves 510 are distributed on the surface of the fixing ring 402 along its circumferential direction. A slide rod 503 is slidably sleeved in each sliding groove 510. The bottom surface of each slide rod 503 is fixedly provided with an insertion block 504. The surface of the fixed shaft 300 is provided with a first limiting hole 505 corresponding to and cooperating with each insertion block 504. The fixing ring 402 is provided with a driving member for driving the slide rod 503 to slide in the sliding groove 510.
[0036] During use, use the driving member on the fixing ring 402 to drive the slide rod 503 to slide in the sliding groove 510. As the slide rod 503 slides, the insertion block 504 gradually approaches the first limiting hole 505 on the fixed shaft 300. When the insertion block 504 is aligned with the first limiting hole 505, continue to drive the slide rod 503 to completely insert it into the first limiting hole 505, thereby realizing the locking of the fixed shaft 300, achieving the firm fixation of the fixed shaft 300, enhancing the overall stability and reliability of the composite end gear disc, preventing it from falling off during the working process. The locking assembly 500 and the fixing ring 402 cooperate with the fixed shaft 300, the first end gear disc 100, and the second end gear disc 200 to jointly complete the fixation and limitation of the composite end gear disc.
[0037] Refer to Figures 6-7 As shown, the driving member includes: a locking ring 501; the locking ring 501 is rotatably arranged on the upper surface of the fixing ring 402 and is coaxially arranged with the fixing ring 402. A plurality of groups of arc-shaped guiding grooves 502 corresponding to the sliding grooves 510 are formed on the surface of the locking ring 501 along its circumferential direction. The slide rod 503 is simultaneously slidably sleeved in the guiding grooves 502. The surface of the locking ring 501 is provided with a locking member for locking the locking ring 501.
[0038] In the above solution, the arc design of the guiding groove 502 enables the sliding rod 503 to slide in the sliding groove 510 along a specific direction when the rotating locking ring 501 is rotated. During use, rotate the locking ring 501 to move it along the circumferential direction. During the rotation process, the arc design of the guiding groove 502 will guide the sliding rod 503 to slide in the sliding groove 510. As the locking ring 501 rotates, the sliding rod 503 drives the inserting block 504 to gradually approach and finally insert into the first limiting hole 505 on the fixed shaft 300, realizing the locking of the fixed shaft 300. When disassembly or maintenance is required, simply release the locking state of the locking ring 501 and rotate it to the unlocking position to easily disassemble components such as the fixed shaft 300, the first end tooth disc 100, and the second end tooth disc 200, improving the maintainability of the equipment.
[0039] Refer to Figure 7 As shown, the locking member includes: a fixed rod 506, a first limiting block 507, and a first spring 508; wherein, the fixed rod 506 is vertically and penetratingly arranged at the top of the locking ring 501, a first limiting block 507 is fixedly arranged at its top end, and its bottom end is slidably arranged in the second limiting hole 509. A plurality of the second limiting holes 509 are spaced apart and opened on the upper surface of the fixed ring 402. A first spring 508 is sleeved on the rod body of the fixed rod 506 outside the locking ring 501. One end of the first spring 508 is fixed on the first limiting block 507, and the opposite end is fixed on the top of the locking ring 501.
[0040] In the above solution, when it is necessary to lock the fixed shaft 300, manually rotate the locking ring 501 to an appropriate position so that the sliding rod 503 drives the inserting block 504 to insert into the first limiting hole 505. After the locking ring 501 rotates in place, make the bottom end of the fixed rod 506 slide into the second limiting hole 509 corresponding to the current locking position. At this time, release the first limiting block 507, and the restoring force of the first spring 508 will hold the fixed rod 506 in the second limiting hole 509, thereby locking the position of the locking ring 501. When disassembly or maintenance is required, simply perform the unlocking operation to disassemble components such as the locking ring 501 and the fixed shaft 300.
[0041] Refer to Figure 5 As shown, the end of the retaining cover 401 and the fixed shaft 300 are connected in a threaded manner.
[0042] In the above solution, the threaded connection between the retaining cover 401 and the fixed shaft 300 enables the position of the retaining cover 401 to be defined by the thread during installation, thereby adjusting the position of the second end tooth disc 200 so that several inserting blocks 504 can smoothly insert into the first limiting hole 505.
[0043] Refer to Figure 5As shown, a limiting ring 403 is arranged around a fixed shaft 300 on one side of the retaining cover 401 facing the second end gear disc 200. A limiting groove 404 adapted to the limiting ring 403 is arranged on the second end gear disc 200. A plurality of connecting columns 405 are fixedly arranged on the top surface of the second end gear disc 200. Connecting grooves 406 corresponding to and cooperating with the plurality of connecting columns 405 one by one are respectively formed on one side surface of the first end gear disc 100 in contact with the second end gear disc 200.
[0044] During installation, the fixed shaft 300 is sequentially passed through the first end gear disc 100 and the second end gear disc 200. At this time, the limiting ring 403 on the retaining cover 401 should face the second end gear disc 200. The second end gear disc 200 is brought close to the first end gear disc 100, so that the limiting ring 403 is aligned with the limiting groove 404 and inserted, realizing the preliminary positioning of the second end gear disc 200 in the vertical direction. The second end gear disc 200 is continuously pushed, so that the connecting columns 405 are aligned with the connecting grooves 406 on the first end gear disc 100 and inserted, realizing the connection and fixation of the two end gear discs in the horizontal direction. Through the cooperation of the limiting ring 403 and the limiting groove 404, the preliminary positioning and limiting of the second end gear disc 200 in the vertical direction are realized, preventing it from shifting or shaking during the subsequent assembly process. The plug-in cooperation of the connecting columns 405 and the connecting grooves 406 realizes the tight connection and fixation of the two end gear discs in the horizontal direction, ensuring the integrity and stability of the composite end gear disc.
[0045] Refer to Figures 4-5 As shown, the connecting column 405 is frustum-shaped.
[0046] In the above solution, the connecting column 405 is smaller at the upper end and larger at the lower end. During the installation process, the smaller end can more easily enter the installation hole, and as the pushing process progresses, the hole diameter is gradually enlarged, realizing smooth installation. This design reduces the resistance and friction during installation and reduces the installation difficulty.
[0047] In summary, for the detachable composite end gear disc provided by the present utility model, during use, place the bottom surface of the fixed shaft 300 upwards and pass it through the first end gear disc 100 and the second end gear disc 200 in sequence from bottom to top. Move the second end gear disc 200 closer to the first end gear disc 100, align the limit ring 403 with the limit groove 404 and insert it to achieve the preliminary positioning of the second end gear disc 200 in the vertical direction. Continue to push the second end gear disc 200 to align the connecting column 405 with the connecting groove 406 on the first end gear disc 100 and insert it, and threadedly limit the position of the retaining cover 401 to adjust the position of the second end gear disc 200. When it is necessary to lock the fixed shaft 300, manually rotate the locking ring 501 to move it in the circumferential direction. During the rotation, the arc-shaped design of the guiding groove 502 will guide the sliding rod 503 to slide in the sliding groove 510. As the locking ring 501 rotates, the sliding rod 503 drives the insertion block 504 to gradually approach and finally insert into the first limit hole 505 on the fixed shaft 300 to achieve the locking of the fixed shaft 300. At this time, release the first limit block 507, and the restoring force of the first spring 508 will keep the fixed rod 506 in the second limit hole 509, thereby locking the position of the locking ring 501.
[0048] The preferred embodiments of the present utility model have been described in detail above in conjunction with the accompanying drawings. However, the present utility model is not limited to the specific details in the above embodiments. Within the scope of the technical concept of the present utility model, various simple modifications can be made to the technical solutions of the present utility model, and these simple modifications all fall within the protection scope of the present utility model.
[0049] In addition, it should be noted that, in the case of no contradiction, the various specific technical features described in the above specific embodiments can be combined in any appropriate manner. To avoid unnecessary repetition, the present utility model will not separately describe various possible combination methods.
[0050] Furthermore, any combination can be made between different embodiments of the present utility model as long as it does not violate the idea of the present utility model, and it should also be regarded as the content disclosed by the present utility model.
Claims
1. A composite end gear disc that is easy to disassemble, characterized in that: The end toothed disc comprises: a fixed shaft (300) and a first end toothed disc (100) and a second end toothed disc (200) respectively sleeved on the fixed shaft (300); wherein: A stop cover (401) is provided at one end of the fixed shaft (300) to abut against the second end toothed disc (200); a fixing ring (402) for limiting the position of the first end toothed disc (100) is detachably sleeved on the middle part of the fixed shaft (300); a locking assembly (500) for locking the fixing ring (402) is also provided on the fixing ring (402); The locking assembly (500) comprises: a plurality of insert blocks (504), each of the insert blocks (504) being rotatably inserted into a first limiting hole (505) corresponding to a side surface of the fixed shaft (300).
2. The easily disassembled composite end gear disc according to claim 1, characterized in that: The locking assembly (500) further comprises: a sliding rod (503); wherein, The surface of the fixed ring (402) is provided with a plurality of slide grooves (510) distributed along its circumferential direction, a slide rod (503) is slidably sleeved in each slide groove (510), an insert block (504) is fixedly provided on the bottom surface of each slide rod (503), a first limiting hole (505) corresponding to and used in conjunction with each insert block (504) is opened on the surface of the fixed shaft (300), and a driving member for driving the slide rod (503) to slide in the slide groove (510) is provided on the fixed ring (402).
3. The easily disassembled composite end gear disc according to claim 2, characterized in that: The driving member comprises: a locking ring (501); the locking ring (501) is rotatably arranged on the upper surface of the fixing ring (402) and is coaxially arranged with the fixing ring (402); a plurality of groups of arc-shaped guide grooves (502) are provided on the surface of the locking ring (501) along its circumferential direction corresponding to the slide grooves (510); the slide rod (503) is slidably sleeved in the guide grooves (502); and a locking member for locking the locking ring (501) is provided on the surface of the locking ring (501).
4. The easily disassembled composite end gear disc according to claim 3, characterized in that: The locking member comprises: a fixing rod (506), a first limiting block (507) and a first spring (508); wherein, The fixing rod (506) is vertically penetrated through the top of the locking ring (501), and a first limiting block (507) is fixedly arranged at the top thereof, and a bottom end thereof is slidably arranged in a second limiting hole (509), and a plurality of the second limiting holes (509) are arranged at intervals and opened on the upper surface of the fixing ring (402); the fixing rod (506) is located outside the locking ring (501) and is sleeved with a first spring (508), and one end of the first spring (508) is fixed on the first limiting block (507), and the other end thereof is fixed on the top of the locking ring (501).
5. The easily disassembled composite end gear disc according to claim 1, characterized in that: The blocking cover (401) is threadably connected to the end of the fixed shaft (300).
6. The easily disassembled composite end gear disc according to claim 1, characterized in that: A limiting ring (403) is arranged around the fixed shaft (300) on one side of the blocking cover (401) facing the second end toothed disc (200), and a limiting groove (404) matching the limiting ring (403) is arranged on the second end toothed disc (200).
7. The easily disassembled composite end gear disc according to claim 1, characterized in that: A plurality of connection columns (405) are fixedly provided on the top surface of the second end toothed disc (200), and connection grooves (406) corresponding to and used in conjunction with the plurality of connection columns (405) are respectively provided on a side surface of the first end toothed disc (100) that contacts the second end toothed disc (200).
8. The easily disassembled composite end gear disc according to claim 7, characterized in that: The connecting column (405) is in the shape of a truncated cone.
Citation Information
Patent Citations
Composite end-toothed disc convenient to disassemble
CN115899219A