Six-hole hollow integrated flow divider stainless steel casting

Through the six-hole hollow integrated design of stainless steel casting shunt, the problems of manufacturing complexity and structural strength of traditional shunts are solved, achieving lower cost and more efficient fluid distribution.

CN222963539UActive Publication Date: 2025-06-10TS INVESTMENT CASTING
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422333906.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-24
Publication Date
2025-06-10
Estimated Expiration
2034-09-24

AI Technical Summary

Technical Problem

Traditional shunts increase manufacturing complexity, cost and potential leakage risks due to the need for welding or mechanical connections of multiple components, and stress concentration at the welding and connections may reduce the structural strength of the shunt.

Method used

The stainless steel casting shunt is adopted with a six-hole hollow integrated design. By reducing the material usage and optimizing the structure, the rigidity and deformation resistance of the shunt are improved, and dynamic shunt is achieved through two intersecting flow channels to optimize the flow path of the fluid.

Benefits of technology

Reduces manufacturing costs and potential leakage risks, and improves structural strength and uniformity and stability of the diverter distribution.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222963539U_ABST
    Figure CN222963539U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of flow divider castings, in particular to a six-hole hollow integrated flow divider stainless steel casting which comprises a flow divider main body, the flow divider main body is of a hollow integrated structure, two flow dividing cavities are fixedly connected in the flow divider main body, one end of each flow dividing cavity is fixedly connected with two flow outlet cavity openings, and the other end of each flow outlet cavity opening is fixedly connected with a flow guide pipe. A flow outlet cavity opening is formed in one end of the flow divider main body, the flow outlet cavity opening penetrates through flow dividing holes in the flow divider main body, the central axes of the four flow dividing holes of the flow divider main body are parallel to one another, the other end of the flow dividing cavity is fixedly connected with a flow inlet cavity opening, two flow inlets are formed in the flow divider main body, and the two flow inlet cavity openings penetrate through the two flow inlets respectively; due to the hollow integrated design, the use amount of materials is reduced, the manufacturing cost is reduced, the rigidity and deformation resistance of the flow divider are improved by reducing the weight and optimizing the structure, dynamic flow dividing is achieved through the two intersecting flow channels, and the uniformity and stability of fluid in the flow dividing process are improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to a stainless steel casting of a shunt, in particular to a six-hole hollow integrated stainless steel casting of a shunt, belonging to the technical field of shunt castings. Background Art

[0002] A shunt is a device used to evenly distribute a single fluid source to multiple output channels, and is widely used in industries such as chemical industry, petroleum, pharmacy, food processing, water treatment, and energy production. These industries have strict requirements for the accuracy and efficiency of fluid distribution, because they directly affect product quality, production efficiency, and energy consumption.

[0003] However, traditional shunts may require welding or mechanical connection of multiple components, which increases the manufacturing complexity, cost, and potential leakage risk. Moreover, stress concentration at the welding and connection points may reduce the structural strength of the shunt. Summary of the Utility Model

[0004] The purpose of the utility model is to provide a six-hole hollow integrated stainless steel casting of a shunt to solve the above problems. The hollow integrated design reduces the material usage and manufacturing cost. At the same time, it improves the rigidity and anti-deformation ability of the shunt by reducing weight and optimizing the structure. Moreover, dynamic shunting is achieved through two intersecting flow channels, optimizing the fluid flow path and enhancing the uniformity and stability of the fluid during the shunting process.

[0005] The utility model realizes the above purpose through the following technical solutions. A six-hole hollow integrated stainless steel casting of a shunt includes a shunt main body. The shunt main body is of a hollow integrated structure. Two shunt cavities are fixedly connected inside the shunt main body. An outflow structure and an inflow structure are installed on each of the two shunt cavities. The outflow structure includes an outflow cavity opening. Two outflow cavity openings are fixedly connected to one end of the shunt cavity. The outflow cavity openings penetrate through the shunt holes on the shunt main body. The central axes of the four shunt holes on the shunt main body are parallel to each other. The inflow structure includes an inflow cavity opening. An inflow cavity opening is fixedly connected to the other end of the shunt cavity. Two inflow openings are formed on the shunt main body. The two inflow cavity openings respectively penetrate through the two inflow openings. A fixing structure is also installed on the shunt main body.

[0006] Preferably, a fixing piece is fixedly connected to the shunt main body. An outflow port is installed at the end of the fixing piece. The outflow cavity opening penetrates through the outflow port.

[0007] Preferably, the shunt cavity is of a "Y" - shaped structure. The two shunt cavities are arranged in a cross - shape. The outflow port is of a circular structure.

[0008] Preferably, a fixing plate is fixedly connected to the inner wall of the shunt body. The fixing plate is triangular in structure, and both sides of the fixing plate are fixedly connected to two shunt cavities respectively.

[0009] Preferably, covers are clamped on both sides of the shunt body. The fixing structure includes a connecting block. Two connecting blocks are installed on the cover. A fixing block is clamped on the connecting block. A rotating ring is rotatably connected to the outer wall of the shunt body. The fixing block is fixedly connected to the rotating ring.

[0010] Preferably, a rotating sleeve is installed on the rotating ring. A plug rod is slidably connected in the rotating sleeve. A jack is opened on the shunt body. The plug rod is clamped with the jack.

[0011] Preferably, a baffle is fixedly connected to the plug rod. A spring is fixedly connected between the baffle and the inner wall of the rotating sleeve.

[0012] Preferably, two positioning columns are fixedly connected to the cover. Two positioning holes are opened on the shunt body. The two positioning columns are respectively clamped with the corresponding positioning holes. A rubber pad is installed on the cover. The rubber pad abuts against the shunt body.

[0013] The beneficial effects of the present utility model are as follows: The shunt body is of a hollow integrated structure. Two shunt cavities are fixedly connected inside the shunt body. One end of the shunt cavity is fixedly connected with two outflow orifices. The outflow orifices penetrate through the shunt holes on the shunt body. The central axes of the four shunt holes of the shunt body are parallel to each other. The other end of the shunt cavity is fixedly connected with an inflow orifice. Two inflow ports are opened on the shunt body. The two inflow orifices respectively penetrate through the two inflow ports; The hollow integrated design reduces the material usage amount, reduces the manufacturing cost, improves the rigidity and anti-deformation ability of the shunt by reducing the weight and optimizing the structure, and realizes dynamic shunting through two intersecting flow channels, optimizes the fluid flow path, and improves the uniformity and stability of the fluid during the shunting process. Description of the Drawings

[0014] Figure 1 It is a schematic diagram of the overall structure of the present utility model;

[0015] Figure 2 It is a schematic diagram of the connection structure between the shunt body and the third inflow orifice of the present utility model;

[0016] Figure 3 It is a schematic diagram of the connection structure between the shunt body and the shunt cavity of the present utility model;

[0017] Figure 4 It is a schematic diagram of the connection structure between the shunt cavity and the first inflow orifice of the present utility model;

[0018] Figure 5 Schematic diagram of the connection structure between the shunt body and the swivel ring of the present utility model;

[0019] Figure 6 Schematic diagram of the connection structure between the shunt body and the cover plate of the present utility model;

[0020] Figure 7 is Figure 6 Schematic diagram of the enlarged structure of part A shown in the figure.

[0021] In the figure: 1. Shunt body; 2. Shunt cavity; 3. Outflow structure; 301. Outflow cavity opening; 302. Outflow port; 303. Fixing part; 4. Inflow structure; 401. Inflow cavity opening; 402. Inflow port; 5. Fixing plate; 6. Cover plate; 7. Fixing structure; 701. Swivel ring; 702. Fixing block; 703. Connecting block; 704. Plug rod; 705. Socket; 706. Rotating sleeve; 707. Baffle; 708. Spring; 709. Positioning column; 710. Positioning hole; 711. Rubber pad. Specific embodiments

[0022] The technical solution of the present utility model will be further described below with reference to the accompanying drawings and through specific embodiments. Among them, the accompanying drawings are only for illustrative purposes, showing only schematic diagrams, not physical diagrams, and should not be construed as a limitation to this patent; in order to better illustrate the embodiments of the present utility model, some components in the accompanying drawings will be omitted, enlarged or reduced, which do not represent the dimensions of the actual product; for those skilled in the art, it is understandable that some well-known structures and their descriptions in the accompanying drawings may be omitted.

[0023] Please refer to Figures 1-7 shown, a six-hole hollow integrated shunt stainless steel casting, including a shunt body 1, the shunt body 1 is of a hollow integrated structure, two shunt cavities 2 are fixedly connected inside the shunt body 1, an outflow structure 3 and an inflow structure 4 are installed on both of the two shunt cavities 2, the outflow structure 3 includes an outflow cavity opening 301, two outflow cavity openings 301 are fixedly connected to one end of the shunt cavity 2, the outflow cavity opening 301 penetrates through the shunt holes on the shunt body 1, the central axes of the four shunt holes of the shunt body 1 are parallel to each other, the inflow structure 4 includes an inflow cavity opening 401, an inflow cavity opening 401 is fixedly connected to the other end of the shunt cavity 2, two inflow ports 402 are opened on the shunt body 1, the two inflow cavity openings 401 respectively penetrate through the two inflow ports 402, and a fixing structure 7 is further installed on the shunt body 1.

[0024] As a technical optimization solution of the present utility model, a fixing member 303 is fixedly connected to the shunt body 1, an outlet 302 is installed at the end of the fixing member 303, and the outlet cavity 301 penetrates through the outlet 302; the setting of the outlet 302 enables the fluid to flow out more stably and smoothly, and the setting of the fixing member 303 makes the installation of the outlet 302 more stable and firm.

[0025] As a technical optimization solution of the present utility model, the shunt cavity 2 is in a "Y" shape structure, two of the shunt cavities 2 are cross - arranged, and the outlet 302 is in a circular structure; the cross - arrangement of the two shunt cavities 2 enhances the fluid distribution ability of the casting. This design allows the fluid, after entering the shunt, to achieve dynamic shunting through two intersecting flow channels, optimizing the fluid flow path and improving the uniformity and stability of the fluid during the shunting process. The outlet cavity 301 is in a circular structure and the outlet 302 is in a circular structure, making the fluid flow out more smoothly.

[0026] As a technical optimization solution of the present utility model, a fixing plate 5 is fixedly connected to the inner wall of the shunt body 1. The fixing plate 5 is in a triangular structure, and both sides of the fixing plate 5 are fixedly connected to the two shunt cavities 2 respectively; the setting of the fixing plate 5 makes the installation of the two shunt cavities 2 more firm.

[0027] As a technical optimization solution of the present utility model, covers 6 are clamped on both sides of the shunt body 1. The fixing structure 7 includes a connecting block 703. Two connecting blocks 703 are installed on the cover 6. A fixing block 702 is clamped on the connecting block 703. A rotating ring 701 is rotatably connected to the outer wall of the shunt body 1, and the fixing block 702 is fixedly connected to the rotating ring 701; the setting of the cover 6 enables the internal components of the shunt body 1 to be well protected, preventing its internal components from being damaged by external forces. Moreover, through the clamping of the fixing block 702 and the connecting block 703, the cover 6 cannot slip off the shunt body 1, increasing the stability of the installation of the cover 6.

[0028] As a technical optimization solution of the present utility model, a rotating sleeve 706 is installed on the rotating ring 701. A plug rod 704 is slidably connected inside the rotating sleeve 706. A jack 705 is opened on the shunt body 1. The plug rod 704 is clamped with the jack 705. A baffle 707 is fixedly connected to the plug rod 704, and a spring 708 is fixedly connected between the baffle 707 and the inner wall of the rotating sleeve 706; the cooperation of the plug rod 704 and the jack 705 makes the installation of the cover 6 more stable and at the same time more convenient for disassembly.

[0029] As a technical optimization solution of the present utility model, two positioning columns 709 are fixedly connected to the cover plate 6, two positioning holes 710 are formed on the shunt body 1, and the two positioning columns 709 are respectively engaged with the corresponding positioning holes 710. A rubber pad 711 is installed on the cover plate 6, and the rubber pad 711 abuts against the shunt body 1; when installing the cover plate 6, align the positioning columns 709 on the cover plate 6 with the positioning holes 710 and gradually engage them, so that the cover plate 6 can no longer rotate. The setting of the rubber pad 711 improves the sealing performance of the cover plate 6 and makes the protection effect of the cover plate 6 on the internal components of the shunt body 1 better.

[0030] When the present utility model is in use, connect the external fluid input port to the inflow cavity port 401 on the shunt body 1, and then connect up to four fluid output ports to the corresponding outflow ports 302 respectively. When a single external fluid source enters the shunt cavity 2 from the two inflow cavity ports 401, the fluid flows through the shunt cavity 2 to the outflow cavity port 301 and then flows out from the outflow port 302. The cross - setting of the two shunt cavities 2 enhances the fluid distribution ability of the casting. This design allows the fluid to achieve dynamic shunting through two intersecting flow channels after entering the shunt, optimizes the fluid flow path, and improves the uniformity and stability of the fluid during the shunting process; the shunt body 1 is of a hollow integrated structure, which reduces the material usage amount, lowers the manufacturing cost, and at the same time improves the rigidity and anti - deformation ability of the shunt by reducing the weight and optimizing the structure, and reduces the welding and assembly steps during the manufacturing process, reducing the manufacturing cost and potential leakage risk; when installing the cover plate 6, align the positioning columns 709 on the cover plate 6 with the positioning holes 710 and gradually engage them, so that the cover plate 6 can no longer rotate. Then rotate the rotating sleeve 706, the rotating sleeve 706 drives the rotating ring 701 to rotate, the rotating ring 701 drives the fixed block 702 to rotate, and makes the fixed block 702 engage with the connecting block 703 on the cover plate 6. At this time, the insertion rod 704 is aligned with the insertion hole 705, and the spring 708 resets to drive the baffle 707 and the insertion rod 704 to move into the shunt body 1, so that the insertion rod 704 is engaged into the insertion hole 705, so that the rotating ring 701 cannot drive the fixed block 702 to rotate, and further makes the cover plate 6 stably installed and unable to slip off the shunt body 1. The setting of the cover plate 6 enables the internal components of the shunt body 1 to be well protected, avoiding damage to its internal components by external forces. And a rubber pad 711 is installed on the cover plate 6. The setting of the rubber pad 711 improves the sealing performance of the cover plate 6 and makes the protection effect of the cover plate 6 on the internal components of the shunt body 1 better. The setting of the fixing structure 7 makes the operation of the cover plate 6 by the operator more convenient and flexible, and makes the cover plate 6 more stably and firmly engaged with the shunt body 1.

[0031] The above are only the preferred specific embodiments of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution and the inventive concept of the present utility model, making equivalent substitutions or changes, shall be covered by the protection scope of the present utility model.

[0032] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variation thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "including a..." does not exclude the existence of additional identical elements in the process, method, article or device including the said element.

Claims

1. A six-hole hollow integrated splitter stainless steel casting, comprising a splitter body (1), characterized in that: The diverter body (1) is a hollow integrated structure. Two diverter cavities (2) are fixedly connected inside the diverter body (1). The two diverter cavities (2) are both installed with an outflow structure (3) and an inflow structure (4). The outflow structure (3) includes an outflow cavity opening (301). One end of the diverter cavity (2) is fixedly connected with the two outflow cavity openings (301). The outflow cavity openings (301) pass through the diverter holes on the diverter body (1). The central axes of the four diverter holes of the diverter body (1) are parallel to each other. The inflow structure (4) includes an inflow cavity opening (401). The other end of the diverter cavity (2) is fixedly connected with the inflow cavity opening (401). Two inflow openings (402) are provided on the diverter body (1). The two inflow cavity openings (401) pass through the two inflow openings (402) respectively. The diverter body (1) is also installed with a fixed structure (7).

2. The six-hole hollow integrated diverter stainless steel casting according to claim 1, characterized in that: A fixing member (303) is fixedly connected to the diverter body (1), an outlet (302) is installed at the end of the fixing member (303), and the outlet cavity (301) passes through the outlet (302).

3. The six-hole hollow integrated diverter stainless steel casting according to claim 2, characterized in that: The flow diversion cavity (2) has a "Y"-shaped structure, the two flow diversion cavities (2) are arranged crosswise, and the flow outlet (302) has a circular structure.

4. The six-hole hollow integrated diverter stainless steel casting according to claim 3, characterized in that: A fixing plate (5) is fixedly connected to the inner wall of the diverter body (1); the fixing plate (5) is in a triangular structure, and two sides of the fixing plate (5) are respectively fixedly connected to the two diverter cavities (2).

5. The six-hole hollow integrated diverter stainless steel casting according to claim 4, characterized in that: Cover plates (6) are engaged on both sides of the diverter body (1); the fixing structure (7) comprises a connecting block (703); two connecting blocks (703) are mounted on the cover plate (6); a fixing block (702) is engaged on the connecting block (703); a rotating ring (701) is rotatably connected to the outer wall of the diverter body (1); and the fixing block (702) is fixedly connected to the rotating ring (701).

6. The six-hole hollow integrated diverter stainless steel casting according to claim 5, characterized in that: The rotating ring (701) is provided with a rotating sleeve (706), and a plug rod (704) is slidably connected inside the rotating sleeve (706). The diverter body (1) is provided with a plug hole (705), and the plug rod (704) is engaged with the plug hole (705).

7. The six-hole hollow integrated diverter stainless steel casting according to claim 6, characterized in that: A baffle (707) is fixedly connected to the insertion rod (704), and a spring (708) is fixedly connected between the baffle (707) and the inner wall of the rotating sleeve (706).

8. The six-hole hollow integrated diverter stainless steel casting according to claim 5, characterized in that: Two positioning columns (709) are fixedly connected to the cover plate (6), and two positioning holes (710) are provided on the diverter body (1). The two positioning columns (709) are respectively engaged with the corresponding positioning holes (710). A rubber pad (711) is installed on the cover plate (6), and the rubber pad (711) is in contact with the diverter body (1).